Wisper 2013 806 Classic Owner'S Manual Download

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Owner’s Manual

Wisper

806

Classic 2013 Model

January 2013 1st edition

We strongly recommend that you read this entire manual before using your Wisper bike

Summary of Contents for 2013 806 Classic

Page 1: ...1 Owner s Manual Wisper 806 Classic 2013 Model January 2013 1st edition We strongly recommend that you read this entire manual before using your Wisper bike ...

Page 2: ...ock 13 3 2 LCD function description 13 3 3 The LIGHTS 15 3 4 Pedelec mode and ASSIST mode 16 3 5 Throttle Mode 17 3 6 Battery capacity meter riding style and affect on range 17 3 7 Gear shifter 19 3 8 Brakes 20 3 9 The front connection box manifold 21 3 10 Quick release saddle height handlebar adjustment and folding mechanism 22 3 11 Saddle post suspension 25 3 12 Rims and spokes 25 3 13 Drive whe...

Page 3: ...velling too quickly you probably are Test your brakes prior to using the bike every time you use it and remember the bike will not stop as quickly in the wet as it would in the dry Before you use the bike for the first time please make absolutely certain that it has been correctly assembled You can do this by either taking it to your nearest cycle engineer or if you are proficient in cycle mechani...

Page 4: ...refully Only on full understanding of all the functions of this electric bicycle should you attempt to use it 2 1 Before you set off for the first time 2 1 1 Check the handle bars and handle bar stem are properly tightened 2 1 2 Check all other nuts and bolts and fixings are properly tightened pay particular attention to the motor fixings side kick stand yoke and steering head bearings 2 1 3 Check...

Page 5: ...ke 2 1 10 Remember to validate your warranty by visiting www wisperbikes com mywarranty and filling in your details 2 2 Before each use It is important you perform a check of your bike every time you use it checks should include the following if you find any damage or problems do not use the bike until the problem has been solved or you have had the faulty item checked by a bike mechanic or your r...

Page 6: ... charged battery 2 3 4 Do not expose the bicycle or battery pack to fire heat sources acid or alkaline substances 2 3 5 When leaving your bicycle during hot weather always leave in a shaded well ventilated area 2 3 6 For best results always recharge the battery at room temperature 2 3 7 Before unloading the battery make sure it is turned off at the switch and unlocked then pull the battery box fro...

Page 7: ... become void If you experience a problem contact our service department or your retailer 2 6 2 Wheel spokes should be adjusted after 300 miles riding The saddle post should never be raised beyond the maximum indicated by a safety line around the tubes The recommended torque on the nuts is as follows Front axle nuts 70 N m Back axle nuts 50 N M Handlebar stem clamp bolt 12 N m Seat pillar clamp nut...

Page 8: ...in with light oil or chain lube and the brake pivot bushes not the brake shoes or disc with a little grease 2 6 7 2 Once a year have your dealer re grease the headset bearings wheel bearings and pedal bearings 2 6 8 Recommended tools for proper maintenance Torque spanner with Nm gradations Allen keys sizes 2 4 5 6 8 mm 9 10 15 mm open end spanners Socket spanners with 14 15 and 19 mm socket No 1 P...

Page 9: ...er available Bike on off switch Instant Power consumption Front and rear light on off switch Power assistance controls six levels and safe mode E system diagnostics Bicycle weight 19 5kg without battery 22kg Including battery and all accessories Load capacity 100kg 220lb 15st 10lb Frame Hand welded 6061 Alloy T4 and T6 tempered Frame size 20 32 8cm Finish Graphite Silk powder coated and lacquered ...

Page 10: ...and hi visibility reflective walls Mudguards Polycarbonate shatterproof Lighting Front 36V 15W LED super bright power from e system Rear 36V light power from bike e system Reflectors front white rear red wheels orange Extra equipment 25kg rack and luggage cords bell tool kit Metal fixings A4 grade Stainless steel or alloy Bike ranges depend on many factors Depending on rider weight and fitness roa...

Page 11: ...on damaged 4 Handle bar control problem 1 Re install battery 2 Replace fuse 3 Call service 4 Call service Low range after recharging the battery 1 Tyre pressures too low 2 Undercharge or charger fault 3 Battery capacity loss or damage 4 Hill climbing frequent stops strong head winds over loading 1 Check pressures 2 Recharge completely or have charger inspected 3 Replace battery 4 Use pedal assist ...

Page 12: ...ections Use pedal assist where possible Code 04 Battery voltage is too low Re charge the battery or use less power assistance Code 05 Brake lever cut out function problem Isolate each brake switch in turn by unplugging at the manifold Replace defective brake switch Code 07 The throttle is faulty Fit replacement throttle Code 08 Controller faulty Check wiring connections at controller and manifold ...

Page 13: ... on the LCD handle bar LCD display Press and hold the battery indicator button on the battery to check the capacity LEDs All lights should be displayed on a fully charged battery 2 9 4 To lock the battery into the bike frame turn the key clockwise so the locking bolt secures the battery in position To unlock turn the key anti clockwise Please remove the key when riding Please read the sections in ...

Page 14: ...t you have turned the bike off When the bike is off you will not get any assistance from the battery and motor and the bike is effectively simply an unpowered push bike To turn the power back on so the pedelec and throttle work again simply press the ON OFF button once the capacity indicator will illuminate showing the power is on 3 2 3 How to adjust functions 3 2 3 1 To adjust the pedal assistanc...

Page 15: ...ted to the bike If this is not done the readouts will be inaccurate To do this press the set button for six seconds until you see the symbol Use the up or down button to change the wheel diameter inches and the corresponding tyre circumference mm Wait 5 seconds for the system to reset 3 2 3 7 If a problem is suspected with the bike press the set button and down arrow simultaneously to display any ...

Page 16: ...or down arrow There are 6 levels of assistance 40 50 60 80 90 100 and zero assistance The image below shows level 6 selected 3 4 3 80 90 and 100 mode are generally used when you need a greater amount of assistance from the motor 60 mode is used when you do not need the instant power of 90 or 100 40 and 50 are used in high traffic situations or poor conditions such as ice and snow when 80 90 and 10...

Page 17: ...p pedaling the motor will stop too If you have the pedelec mode set too Low you can increase the assistance from the motor from 40 to 100 of available power simply by turning the throttle towards you IMPORTANT Make sure your throttle grip and the grip on the left hand side of your handle bars are always intact and in good condition Uncovered handlebar tubes can be very dangerous in case of a colli...

Page 18: ...to the top of the battery 4 LEDs provides a similar indication and operates on the same principle Under heavy power situations full throttle or high levels of assist the battery voltage will temporarily dip resulting in the capacity meter showing a lower level of charge When that heavy power is reduced the capacity meter may rise again as the battery naturally recovers its voltage During the disch...

Page 19: ...ebars Turning the twist grip away or towards you as shown by the arrows on the grip you will change gear which will be indicated by a corresponding gear number in the twist grip housing It is not necessary to pedal while changing gear and gear changes can be made with the bike stationary No maintenance is required under normal operation apart from occasional adjustment of the cable and chain tensi...

Page 20: ... arms together and unhook the curved tubular cable guide end from the left hand brake arm as viewed from the front of the bike in the above image This will allow the brake arms to spring clear of the wheel rim Use a 5mm Allen key to loosen the bolts holding the brake pads to the arms right left then take the spacers and washers out 3 7 5 Install new brake pads taking note of the spacer positions t...

Page 21: ...rance should be 1mm each side Do not set tensions too high 3 7 8 Re adjust the pads so they are properly aligned as tension adjustment may have altered the original pad alignment 3 7 9 Follow the same procedure for the rear brakes 3 9 The front connection box manifold 3 8 1 The front connection box manifold allows for the easy removal for diagnosis repair or replacement of any of the electronic co...

Page 22: ... the open position 3 9 3 Adjust the seat to the correct height and close the lever firmly to the position shown below When you sit on the saddle there should be no vertical movement between the saddle post and the frame and the lever should just fold against the collar If it is too tight or too slack repeat the procedure and adjust the knurled nut until a correct tension is obtained 3 9 4 The hand...

Page 23: ... not to strain any of the control cables Note the position of the safety locking catch that secures the quick release lever in the vertical position and ensure this is correctly located when re folding the handlebars to the vertical position before riding Then release the quick release clamp located on the cross bar and swing the clamp through 90 degrees around a vertical axis Then push vertically...

Page 24: ...e bike follow the reverse steps above ensuring all quick release clamps are securely fastened and no cables are trapped Ensure the safety catch for the handlebar lower quick release lever is engaged after making the adjustment Also ensure the stainless spring cable protector is in place ...

Page 25: ...ll find an Allen key adjuster Simply turn it clockwise to tension the spring for heavier people and anticlockwise to release tension for lighter people IMPORTANT never raise the saddle past the point where the maximum marks on the Saddle post are visible above the quick release collar and never grease the seat post 3 12 Rims and spokes 3 11 1 It is essential to have your spokes checked and tighten...

Page 26: ...rk shown above and the protective covers on the front wheel spindle nuts 3 12 3 Slacken the front brake arms as described in the brake adjustment section above to provide clearance for the tyre to pass through the brake pads 3 12 4 Slacken the nuts taking note of any tab washers fitted and lift the wheel from the fork dropouts 3 12 5 Re assembly is the reverse of the above taking care to check and...

Page 27: ...een the chainwheel and the rear sprocket under moderate finger pressure If it is necessary to adjust the tension slacken the rear wheel spindle nuts and move the wheel spindle backwards or forwards in the frame dropouts until the correct tension is achieved Ensure the yellow tab washers are correctly located in the dropouts before retightening the spindle nuts to the correct torque specified in th...

Page 28: ...accidental or deliberate damage Two years Battery leakage or battery capacity loss of more than 30 Two years Lights and lighting system One year All other parts other than consumables not shown above One year Terms and conditions 1 If the product has a quality fault within 15 days of delivery the part will be repaired or replaced or in exceptional circumstances we may replace the whole vehicle 2 T...

Page 29: ...ur supplier If this service has not been undertaken at the correct time this may cause damage to the wheels and spokes that will not covered under our guarantee 4 1 Battery maintenance and user responsibilities 4 1 1 Your Wisper bike is equipped with a powerful high quality lithium ion battery 4 1 2 All lithium ion batteries must be well cared for to optimise useful life and range It is the respon...

Page 30: ...lied with your battery or a correct model replacement from Wisper 5 When in storage keep your battery in a dry room 6 For optimum power range and longevity keep your battery in a warm room above 15 degrees centigrade We reserve the right to check batteries claimed under warranty to ensure they have been maintained as per our instructions 5 Service After sales service is available through your reta...

Page 31: ... place 4 Check tyre pressures front and rear Inflate to correct pressure 5 Check and adjust action of front and rear brakes Ensure there is no noise or squeal 6 Check smooth action and adjustment of front suspension forks 7 Check adjustment of bearings in headstock Adjust if necessary 8 Check security of all handlebar stem fixings and clamps Adjust to suit customer preferences 9 Check front and re...

Page 32: ...tors are in place on pedals wheels etc Electrical Parts 1 Fit and check correct operation of front and rear lights 2 Check wiring at front connector box All grommets to be in place and no bare wires to be visible 3 Check throttle returns smoothly to closed position and plastic spacer is in position Adjust if necessary see section in manual 4 Check brake cut out switches cut power to motor 5 Check ...

Page 33: ...manual and check noise and performance levels Adjust correct after test ride 2 Notify Wisper Support if any manufacturing faults are identified quoting details on the QA label and providing photographs if possible of any faulty components Print out and Sign off the above check list and pass to customer along with the QA label attached to the bike 3 Run through the bike operation battery charging a...

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