Trek 2022 CHECKPOINT SL Service Manual Supplement Download | Manualshive

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2022 CHECKPOINT SL/SLR

SERVICE MANUAL SUPPLEMENT

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Summary of Contents for 2022 CHECKPOINT SL

Page 1: ...2022 CHECKPOINT SL SLR SERVICE MANUAL SUPPLEMENT ...

Page 2: ...plied threadlocker must be cleaned with isopropyl alcohol and have new thread locker applied before re assembly If threadlocker is not applied the fasteners may loosen which could damage the bicycle and result in injury to the rider Legend Apply grease Do not apply grease Apply threadlocker Nm Torque Zip tie Contents Safety Brake shift routing mechanical Brake routing eTap Brake shift routing Di2 ...

Page 3: ...ts W330578 4 Front derailleur washer W531901 5 Front derailleur bolt W543903 6 Front derailleur cable 7 Rear derailleur cable 8 Front brake hose 9 Rear brake hose 10 Dropper post cable Route the brake hoses 1 Connect the calipers to the brake hoses 2 Route the rear brake hose through the grommet 3 Route both brake hoses as shown 3 Attach the calipers to the chainstay and fork Do not fully torque t...

Page 4: ...shift cables through the frame as shown 3 Attach the derailleurs to the bicycle 4 Connect the shift cables to the derailleurs 5 Zip tie the shift cables and rear brake hose to the outside of the storage door frame Dropper post cable routing SL only Cut out a hole in the outer dimple on the back of the routing cap grommet Route the dropper post cable to the handlebars as shown below NOTE A dropper ...

Page 5: ...5 Front derailleur washer W531901 6 Front derailleur bolt W543903 7 Front brake hose 8 Rear brake hose 9 Dropper post cable Route the brake hoses 1 Connect the calipers to the brake hoses 2 Route the rear brake hose through the grommet 4 Route both brake hoses as shown 3 Attach the calipers to the chainstay and fork Do not fully torque the mounting bolts until the calipers are aligned correctly 4 ...

Page 6: ...2022 Checkpoint SL SLR 5 Brake routing eTap continued Dropper post cable routing SL only NOTE A dropper post is not compatible with the SLR model due to the seat mast system 9 9 ...

Page 7: ...sing grommets W330578 5 Front derailleur washer W531901 6 Front derailleur bolt W543903 7 Battery holder and cable guide 588188 8 Screws M4x9mm 588188 9 Front brake hose 10 Rear brake hose 11 Di2 wires Route the brake hoses 1 Connect the calipers to the brake hoses 2 Route the rear brake hose through the grommet 3 Route both brake hoses as shown 3 Attach the calipers to the chainstay and fork Do n...

Page 8: ...2022 Checkpoint SL SLR 7 Brake shift routing Di2 continued Di2 wiring diagram Battery Front derailleur Junction A charging port Junction B Rear derailleur ...

Page 9: ...ble at the top right Spacers required The table below contains bottom bracket crank combinations that require spacers Your bicycle may have other combinations that do not require spacers Crank Bottom bracket Spacers required Drive side Non drive side Shimano CeramicSpeed 24mm 0 5mm 0 5mm SRAM DUB SRAM DUB 2 3mm GXP Wheels MFG 1 0mm non driveside washer driveside washer SRAM GXP cranks only Tool an...

Page 10: ...rown race and the inside of the head tube as shown to the left 3 Insert the fork into the head tube TIP Support the fork with a table during the assembly 4 Route the shift cables and brake hoses through the split ring 4 as shown below see pages 2 7 for different routing examples Mechanical routing example 6 7 8 9 4 5 Complete the headset assembly as shown to the left NOTE If cutting the steerer tu...

Page 11: ...as shown 5253577 8 Cap driveside as shown 5253576 9 Grommet W5253578 Install the IsoSpeed 1 Carefully remove the IsoSpeed covers 7 8 with a paint safe plastic pry bar 2 Remove the bolt 1 nut 6 and washers 3 Use a 50 50 isopropyl alcohol water mix to clean the nut threads 6 bolt threads 1 and the inside of the bushings 4 5 4 Apply threadlocker to the nut threads 6 ...

Page 12: ... apply grease to the threads 6 1 6 Place the washers on the bolt Tighten the nut to 8Nm while securing the bolt with a wrench as shown below 8Nm 7 8 8 0 8 2 6 3 2 1 7 Re install the IsoSpeed covers 8 Allow the assembly to cure for 24 hours at room temperature 72 F 22 C IsoSpeed SL continued ...

Page 13: ...6 Bumper 5256904 7 Flanged bushings 5256074 8 Nut kit 5271110 9 Bolt 10 Wave washer 11 Flat washer 12 Cylindrical bushing Install the IsoSpeed 1 Carefully remove the IsoSpeed covers 2 3 with a paint safe plastic pry bar 2 Remove the bolt 9 nut 8 and washers 3 Use a 50 50 isopropyl alcohol water mix to clean the nut threads 8 bolt threads 9 and the inside of the bushings 7 12 4 Apply threadlocker t...

Page 14: ...he bolt and nut as shown below NOTICE Do not apply grease to the threads 9 8 6 Install the hardware as shown on page 12 7 Re install the IsoSpeed covers 8 Allow the assembly to cure for 24 hours at room temperature 72 F 22 C IsoSpeed SLR continued ...

Page 15: ...2022 Checkpoint SL SLR 14 Storage door 1 3 2 1 2Nm 4 1 Storage door kit 5256900 2 Mount screws 3 Bolt M5x8mm 596823 4 Bolt M5x16mm 596821 ...

Page 16: ...2022 Checkpoint SL SLR 15 Frame guards 2 1 2Nm 3 1 1 Chainstay frame guard W5253575 2 Button head screws 1042535 3 Down tube guard 5253574 ...

Page 17: ...r 1 Shift to the lowest gear largest rear cassette cog and inner chainring 2 Loosen the top screw on the chainkeeper 3 Rotate the loose piece so there is 1mm of horizontal clearance to the chain 4 Tighten the top screw 1mm W566021 3Nm Adjust clearance Clearance ...

Page 18: ...rs 5 2 3 1 Fender mount bolts 317700 2 Bolt M5x8mm 596823 3 Bolt M5x16mm 596821 4 Frame bag 5 Water bottle cage adapters W5271627 Mounting inserts All mounting inserts are M5x0 8 Rack fenders and frame bag NOTE Use only steel fasteners to attach racks bags and fenders Do not use aluminum fasteners as they are not rated for these loads Rear fender Front fender 4 1 Rack ...

Page 19: ...he adapters 5 2 3 1 Fender mount bolts 317700 2 Bolt M5x8mm 596823 3 Bolt M5x16mm 596821 4 Frame bag 5 Water bottle cage adapters W5271627 Mounting inserts All mounting inserts are M5x0 8 Fenders and frame bag NOTE Use only steel fasteners to attach fenders and bags Do not use aluminum fasteners as they are not rated for these loads 4 1 Rear fender Front fender ...

Page 20: ...n max 140 160mm 140 160mm Chainline 1x 45mm SRAM 45mm SRAM Chainline 2x 45mm SRAM 45mm SRAM 43 5 Shimano 43 5 Shimano Chainring max 1x 46t SRAM 46t SRAM Chainring max 2x Small 37t 37t Large 50t 50t Tire width max 700c without fenders 45mm 1 8 45mm 1 8 Tire width max 650b without fenders 53 5mm 2 1 53 5mm 2 1 Fender compatible rear Yes Yes Fender compatible front Yes Yes Rack mount compatible Yes N...

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