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DR20I4-XX/1

GENERATOR

7

1

14

4

6

11

3

2

10

19

16

17

18

REVISIONS

REV.

IRN

DESCRIPTION

DATE

BY

APP'D

A

C4023

ORIGINAL

9/15/2016

ASC

ZJF

ITEM NO.

PartNo

DESCRIPTION

QTY.

1

350001-76

ISUZU 4LE1 ENGINE

1

2

350005-017

PI144D  SAE #5/7.5"

1

3

408020-002

HARDWARE KIT

1

4

401020-001

WELDEMENT BASE ASSEMBLY 

1

5

405020-200

BATTERY  TRAY ASSEMBLY

1

6

409020-200

BLOCK HEATER KIT

1

7

407020-003

EXHAUST SYSTEM

1

8

410020-102

GEN MOD DR20 1P

1

9

411020-102

ENGINE HARNESS (DR20)

1

10

351903-25

CONTROL PEDESTAL ASSEMBLY

1

11

402020-052

CB BOX ASSEMBLY

1

12

474020-301

HOUSING ASSEMBLY

1

13

351559-10

DECAL INSTALLATION DIESEL UNITS

1

14

350041-93

SUB-BASE FUEL 34x63x13 55 GAL, DR20

1

15

352020-12

BATTERY CHARGER KIT 12V 2AMP 

1

16

91083-001

HHCS 5/8-11 X 1.5 GR5

6

17

95468-000

.625-11  NYLOCK

6

18

516-000

FLAT WASHER 5/8 I.D. 1.31 O.D.  STEEL ZINC

12

19

404020-004

FUEL SYSTEM, ZIERKE TANKS

1

20

ECU7310-620

ECU PROGRAM DR20-A

1

21

300515-2

OIL, 10W-30

2.1 GAL

22

300515-4

COOLANT CONCENTRATE

.38 GAL

DOCUMENTATION LIST

ITEM

PART NUMBER

MANUAL

60708-165

OUTLINE DRAWING

O-500

INSTRUCTION SHEET

NONE

ELECTRICAL SCHEMATIC SEE MANUAL

PARTS LIST

NONE

STEP FILE

NONE

CHK'D BY

ENG APPR.

TITLE:

DR20I4-AAS*J

DATE

DATE

DATE

DRAWN BY

MODEL:

PART:

ASC

THIS DRAWING CONTAINS 

PROPRIETARY

 INFORMATION BELONGING

 TO WINCO, 

UNAUTHORIZED USE IS 

PROHIBITED

ALL DIMESNIONS INCH

9/15/2016

DR20I4

R

M10817

M10817

TOLERANCE:

+/- 0.0625 DECIMAL

+/- 1 DEG ANGULAR

1 of 1

9/15/2016

ZJF

COPY YOUR MODEL AND SERIAL NUMBER HERE

No other WINCO generator has the same serial number as yours. 

If you should ever need to contact us on this unit, it will help us to 

respond to your needs faster.

MODEL __________________________________________________

SERIAL NUMBER _________________________________________ 

PURCHASE DATE _________________________________________

DEALER NAME ___________________________________________

DEALER PHONE # ________________________________________

INSTALLATION AND 

OPERATORS MANUAL

www.wincogen.com

Summary of Contents for DR20I4-/1 Series

Page 1: ...AL 1 DEG ANGULAR 9 15 2016 ZJF COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours If you should ever need to contact us on this unit it will help us to...

Page 2: ...FILTER CLEANING RADIATOR CHANGING THE FUEL FILTER STORAGE MAINTENANCE SCHEDULE TROUBLESHOOTING TABLE 16 ENGINE HARNESS SCHEMATIC 17 WIRING SIZE TABLE 17 DSE7310 WIRING DIAGRAM 18 WIRING DIAGRAMS 19 LI...

Page 3: ...k exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings...

Page 4: ...everal of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the main WINCO uni...

Page 5: ...enerator for operation take a couple of minutes to ensure the unit you have received is the correct model and review the specification pages in this manual to ensure that this unit meets your job requ...

Page 6: ...aller The factory weather enclosures are acoustical housing intended for outdoor installation only Factory weather enclosed units are not intended to be used indoors and no support is available to ass...

Page 7: ...pipe to aid your installation Ensure proper alignment with the generator The flex can be eliminated if it is pushed to one side to make a connection The most direct path possible should be used to ge...

Page 8: ...ert the wire into the larger circular hole B Remove the screwdriver to secure the wire into place A B A C ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNE...

Page 9: ...ries of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Net Terminal blocks are wired to the distribution panel to aid in installati...

Page 10: ...must be clean and tight Depending on your battery type check the electrolyte in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharged condition...

Page 11: ...N PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil level is between the Min and Ma...

Page 12: ...AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE WILD LEG IS IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE AS I...

Page 13: ...not connected to a battery charger A solar charger kit is the easiest way to always maintain the battery during storage in mobile applications The supplied battery charger can be plugged in to an exte...

Page 14: ...O NOT dispose or allow oil to seep into the ground or sewer systems doing so will cause environmental damage CHANGING OIL FILTER The filter must be replaced when the lubricant oil is changed Only use...

Page 15: ...iquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will cause environmental damage CLEANING RADIATOR The surfaces of the radiator come...

Page 16: ...citer stator AC short in the output leads Defective open generator output breaker Wiring error protective liquid ISO 4113 and introduce the liquid by pressurizing the circuit and driving the engine fo...

Page 17: ...418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505 532 560 605 642 669 683 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 100...

Page 18: ...18 OPM 135 C DSE7310 WIRING DIAGRAM...

Page 19: ...WIRING DELTA SINGLE PHASE 120 240 VOLTS SINGLE PHASE AC WIRING 4 LEAD WIRING DIAGRAMS 24 60708 165 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480...

Page 20: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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