Wheeler-Rex 68115 Operating Instructions And Repair Parts List Download

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Wheeler Mfg. Div Rex Intl USA Inc.

3744 Jefferson Road

•

Ashtabula, OH 44004

Tel: 800-321-7950

Fax: 440-992-2925

[email protected]

www.wheelerrex.com

Summary of Contents for 68115

Page 1: ...Wheeler Mfg Div Rex Intl USA Inc 3744 Jefferson Road Ashtabula OH 44004 Tel 800 321 7950 Fax 440 992 2925 wheeler wheelerrex com www wheelerrex com ...

Page 2: ...ally contain enough grease for the life of the tool However should the tool be subjected to severe usage provision has been made through two grease fittings to supply additional lubricant One of these is on the gear case cover just ahead of the motor which supplies the reduction gears and the other is at the side of the frame for lubricating the worm gear The grease originally supplied in the tool...

Page 3: ... fast and easy Both a manual handle and a 1 square power adapter are included 2 square female drive fits most standard valves Available as 8806 6 Foot Telescoping Valve Key 8808 8 Foot Telescoping Valve Key 88024 2 Foot Extension Extends your 8806 to 8808 10709 1 Square Female Adapter 13968 Rising Stem Torque Adapter 21389 Safety Adapter Assembly 10709 Hydrant Nut ...

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Page 5: ... WASHER W03 1 21 10362 WORM GEAR COVER 1 22 10420 GASKET 1 23 10359 WORM GEAR MACHINING 1 24 700953 POWER DRIVE HANDLE EXTENSION 1 25 221389 CORD SET 1 26 275488 GREASE FITTING 2 27 276651 1 4 20 x 1 2 STAINLESS STEEL BHCS 9 28 275021 1 4 20 x 5 8 SOCKET HEAD CAP SCREW 2 29 275715 1 4 20 x 1 1 4 SHCS 2 30 10419 136 O RING BUNA 1 31 908095 1 4 20 x 1 4 CUP POINT SET SCREW 2 32 10386 3 16 DIA x 1 1 ...

Page 6: ...6 Handle Assembly for Power Drive Handle assembly sold complete No separate parts provided This drawing is for information only ...

Page 7: ...E DRIVE 1 6 12948 PAWL 2 7 12949 RATCHET DOG 2 8 276129 3 4 WASHER 1 9 275070 10 24 x 5 8 SHCS 4 10 560081 1 4 20 x 3 4 HHCS 6 11 276819 1 4 20 x 1 3 8 HHCS 2 12 11274 FINGER LOCK WASHER 2 13 275104 10 SPLIT LOCK WASHER 4 14 275105 1 4 SPLIT LOCK WASHER 6 15 10713 3 16 FLAT WASHER 2 16 5306 SPRING WASHER 2 17 276093 COTTERLESS HITCH PIN 1 ...

Page 8: ...of the body There are two 2 drive tabs on the unit This is the bottom view of the 68115 Power Drive There are two 2 sets of slots located on the bottom drive gear Attaching the 21389 Safety Adapter Assembly Body Finger Lock Washers Finger Lock Washers Drive tab one here and one on opposite side 8 ...

Page 9: ...th the power drive torque adapter upside down place the torque adapter inside of the power drive Drive tabs should be properly placed in the drive gear slots of the 68115 Power Drive Drive Tab shown properly located in drive gear slots Lock Washers See Page 14 for proper spacing of counter magnet See Page 28 for proper alignment of counter magnet Attaching the 21389 Safety Adapter Assembly continu...

Page 10: ... There should be 3 16 gap between the counter and the magnet Stem has engraved graduations of 50 ft lbs increments Side 1 shown Stem has engraved graduations of 50 ft lbs increments Side 2 shown Loosen collar screw with a 3 16 Allen wrench not provided Collar Screw tighten Attaching the 21389 Safety Adapter Assembly continued 10 ...

Page 11: ...lar until there is enough torque to turn the valve without having the clutch slip If the clutch has slipped make sure it is re set before increasing the torque The Ratchet Dog and Pawl are wearable items Be sure to inspect these before each use Replace when the corners are rounded and worn Clutch shown in the set position Ratchet Dog Pawl Clutch is shown in the set position Attaching the 21389 Saf...

Page 12: ... torque Tighten the collar screw with the Allen wrench once desired torque has been met If this collar screw is not tightened before use it may vibrate loose and the torque may change and the collar screw may be lost Attaching the 21389 Safety Adapter Assembly continued Collar Screw ...

Page 13: ...e Adapter Note the position of the Finger Lock Washers There are two 2 drive tabs on the unit This is the bottom view of the 68115 Power Drive There are two 2 sets of slots located on the bottom drive gear Attaching the 13968 Rising Stem Torque Adapter 13 ...

Page 14: ...drive Drive tabs should be properly placed in the drive gear slots of the 68115 Power Drive Flip the Power Drive over with the torque adapter inside of the drive gear Push the Finger Lock Washers out over the drive gear This keeps the 13968 torque adapter attached to the 68115 Power Drive Attaching the 13968 Rising Stem Torque Adapter continued ...

Page 15: ...arance between the Counter located on the Pow er Drive and the counter magnet located on the torque adapter There should be 3 16 gap between the counter and the magnet Attaching the 13968 Rising Stem Torque Adapter continued ...

Page 16: ... view with swing clamps open Swing clamps can be installed to swing from either direction Swing clamp with thumb screw Loosen thumb screw enough to allow swing clamp to mover freely When attached on hand wheel make sure thumb screw is properly seated in the swing clamp groove Thumb Screw Seat Brackets can be turned around to accommodate larger hand wheels ...

Page 17: ...uare drive located on the hand wheel adapter Power drive with torque adapter placed on the hand wheel adapter Female square drive located on the torque adapter Female Male Rising Stem Hand Wheel Adapter continued ...

Page 18: ...on on each spring Clutch will pop as the drive gear turns either direction To increase the torque simply turn the nut clockwise with a 3 4 box wrench Adjust each nut equally Slowly increase each nut until there is enough torque to turn the valve You want to have just enough torque to drive the valve without having the clutch slip NOTE Even though the drive gear turns the counter will not count unt...

Page 19: ...DAPTER 1 3 701246 SPOKE DRIVER 3 4 277102 3 8 DIA x 1 1 4 LONG SHOULDER BOLT 4 5 1020 5 16 18 x 1 HEX HEAD CAP SCREW 6 6 701247 SWING CLAMP 3 7 275952 SHOULDER SCREW 3 8 x 1 2 LONG 3 8 6511 THUMB SCREW 3 9 701159 SMALL NAME PLATE 1 10 276203 METAL TAK 2 11 701306 PADDLE 3 19 ...

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Page 21: ...h digital counter assembly and the two socket head cap screws 3 Magnet bracket should be positioned with approximately 3 16 gap between its self and the sensor that is fastened to the digital counter bracket Make sure to watch the magnet bracket on the first turn that it does not crash into the digital counter bracket ...

Page 22: ...22 Note Item Numbers 2 and 5 are one complete assembly electrical counter and clip 22 ...

Page 23: ...ter 701061 Counter parts magnet bracket and screws Correct position for use with 21389 Safety Adapter Assembly Correct position for use with 13968 Rising Stem Torque Adapter Use these holes for 21389 assembly Use these holes for 13968 assembly 700982 Bracket 276302 Magnet 275703 Screws 23 ...

Page 24: ...24 Wiring Diagrams ...

Page 25: ...25 25 ...

Page 26: ...g torque Operates on standard lighting circuits Adapters for all popular threaders Specifications Electric motor 1 2hp universal 115V 25 60hz AC DC reversible Gearing Oversized worm gearset for maximum life All gears grease lubricated ball bearing mounted Switches Separate on off and reverse switches for greater reliability Power Cord Heavy Duty oil resistant 3 wire 14 power cord 9 with 3 prong gr...

Page 27: ...to move the handle down to a position where the elbow is straight and stiff and the shoulder held low so that the weight of the operator can be placed squarely above the handle The stance of the operator should be at a right angle to the machine NOTE When using quick opening die heads apply hand pressure to the face of the stock and switch on power simultaneously to set dies With the heel of the l...

Page 28: ...ock If the die stock is allowed to lock release the power switch immediately Locking may not only damage die stock but may strip gears of the drive When thread is completed shut off power Then place the control switch in neutral and then move to Reverse Position Turn on power and back the dies off to a normal starting position Before taking tool off of the pipe rest control switch to Neutral or Fo...

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Page 30: ...30 Wheeler Rex 3744 Jefferson Road Ashtabula Ohio 44004 Tel 800 321 7950 or 440 998 2788 Fax 440 992 2925 wheeler wheelerrex com www wheelerrex com ...

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