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QUESTIONS?

As a manufacturer, we are com-
mitted to providing complete
customer satisfaction. If you
have questions, or find that there
are missing or damaged parts,
we will guarantee you complete
satisfaction through direct assis-
tance from our factory. 

TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.  

CUSTOMER HOT LINE:  

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

Model No. WESY49202
Serial No. 

Write the serial number in the space
above for reference.

CAUTION

Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manu-
al for future reference.

USER'S MANUAL

Serial Number Decal (Under Seat)

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
WEIGHT RESISTANCE CHART  . . . . . . . . . . . . . . . . . . . . . . . . . .24
TROUBLESHOOTING AND MAINTENANCE  . . . . . . . . . . . . . . . .25
CABLE DIAGRAMS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
ORDERING REPLACEMENT PARTS  . . . . . . . . . . . . . . .Back Cover
LIMITED WARRANTY  . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover

Note: A PART IDENTIFICATION CHART and a PART LIST/ 
EXPLODED DRAWING are attached in the center of this manual. 

Summary of Contents for Club 16.6st

Page 1: ...OT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST Model No WESY49202 Serial No Write the serial number in the space above for reference CAUTION Read all precautions and instruc tions in this manual befor...

Page 2: ...when weights are raised The weights will fall with great force 14 Keep your hands away from the assist upright when the assist arm is being used Your hand could become pinched between the assist upri...

Page 3: ...rength or improve your cardiovascular sys tem the 16 6ST weight system will help you to achieve the specific results you want For your benefit read this manual carefully before using the weight system...

Page 4: ...four stages 1 frame assembly 2 arm assembly 3 cable assembly and 4 seat and backrest assembly The hard ware for each stage is packaged separately Wait until you begin each assembly stage to open the p...

Page 5: ...two 50mm Square Inner Caps 27 into the Leg Press Upright 56 Press a 50mm Square Inner Cap into the Assist Upright 74 Attach the Rubber Bumper 91 to the Leg Press Upright 56 with the M4 x 16mm Self tap...

Page 6: ...Attach the other end of the Rear Seat Frame 100 to the Leg Press Upright 56 with two M8 x 70mm Bolts 11 two M8 Washers 8 and two M8 Nylon Locknuts 3 Attach the Handle 82 to the Rear Seat Frame 100 wi...

Page 7: ...the Weight Guides are at the top as shown 8 Press a Weight Tube Bumper 64 into the end of the Long Weight Tube 63 Insert the Weight Tube into the rear stack of Weights 25 Be sure that the pin on the...

Page 8: ...y Align the welded tubes on the Leg Press Plate 95 with a set of holes in the Leg Press Arm 96 Attach the Leg Press Plate to the Leg Press Arm with the Press Pin 97 11 Press a 22mm Plastic Bushing 90...

Page 9: ...47 in the same manner 14 Lubricate both axles on the Top Frame 55 Slide the Right Arm 48 onto the right axle Note Be careful not to confuse the Right Arm with the Left Arm 47 refer to step 13 to iden...

Page 10: ...ut the Pivot Arm must be able to pivot easily 16 Press two 25mm x 50mm Inner Caps 107 into the Assist Arm 105 Attach the Assist Arm 105 to the Leg Press Upright 56 with an M10 x 150mm Bolt 106 two M10...

Page 11: ...s bags labeled CABLE ASSEMBLY During steps 19 through 39 refer to the CABLE DIAGRAMS on pages 26 27 of this manual to verify proper cable routing Before beginning this section fully unwind the four Ca...

Page 12: ...Right Arm 48 Be sure that the Cable is in the groove of the Pulley and that the Long Cable Trap 31 is turned to hold the Cable in place Tighten the M10 x 55mm Bolt 86 and the M10 Nylon Locknut not sh...

Page 13: ...ley 15 Attach the Pulley to the bracket on the Top Frame 55 with an M10 x 50mm Bolt 12 and an M10 Nylon Locknut 21 Be sure that the Cable is in the groove of the Pulley and that the Cable and Pulley m...

Page 14: ...the Pulley as shown 29 Route the Low Cable 23 around the 90mm Pulley 15 attached to the upper hole in the Press Frame 17 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that t...

Page 15: ...the Cable only a couple of turns as shown in the inset drawing Attach the Small U Bracket 71 to the Short Weight Tube 108 with an M8 x 45mm Bolt 24 and an M8 Nylon Locknut 3 33 Locate the Military Pr...

Page 16: ...e 72 around a V Pulley 50 Attach the Pulley and a Long Cable Trap 31 to the Assist Upright 74 with an M10 x 105mm Bolt 112 an M10 Washer 9 and an M10 Nylon Locknut 21 Be sure that the Long Cable Trap...

Page 17: ...d a Cable Trap 66 to the upper hole in a Long U Bracket 57 with an M10 x 50mm Bolt 12 and an M10 Nylon Locknut 21 Be sure that the Cable Trap is inside the Long U Bracket Note This may come pre assemb...

Page 18: ...d rod 39 Attach the Press Bracket 94 to the Leg Press Arm 96 with an M10 x 75mm Bolt 111 and an M10 Nylon Locknut 21 Wrap the Leg Press Cable 99 around a 90mm Pulley 15 Attach the Pulley to the Press...

Page 19: ...e Carriage Bolt Attach the top of the Rear Backrest 85 to the Leg Press Upright with an M6 x 65mm Screw 43 and another M6 Washer 41 Attach one end of a Seat 13 to the Rear Seat Frame 100 with two M6 x...

Page 20: ...he other end of the Seat 13 to the Front Seat Frame 36 with an M6 Washer 10 and an M6 x 50mm Screw 81 45 Press a 38mm Square Inner Cap 32 into the Leg Lever 29 Lubricate the M8 x 55mm Bolt 33 Attach t...

Page 21: ...g parts will be explained in ADJUSTMENTS beginning on the following page Before using the weight system pull each cable a few times to make sure that the cables move smoothly over the pulleys If one o...

Page 22: ...ight stacks can be changed from 6 5 pounds to 106 5 and 131 5 pounds in increments of 12 5 pounds Note Due to the cables and pulleys the amount of resistance at each exercise station may vary from the...

Page 23: ...t 42 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT above Attach one end of the Chain 52...

Page 24: ...terfly arm WEIGHT PRESS BUTTERFLY LEG HIGH LOW MILITARY LEG ASSIST ARM ARM LEVER PULLEY PULLEY PRESS ARM PRESS ARM PLATES lbs lbs lbs lbs lbs lbs lbs lbs Top 31 17 25 23 36 30 36 11 1 59 35 50 36 67 5...

Page 25: ...90mm Pulley 15 to the other hole in one of the Long U Brackets 57 Remove the M10 Nylon Locknut 21 and the M10 x 50mm Bolt 12 from the Cable Trap 66 Pulley and Long U Bracket Re attach the Pulley and C...

Page 26: ...the cables have not been correctly routed the weight system will not function properly and damage may occur The insets show the proper positioning of the cable traps The cable traps should be positio...

Page 27: ...27 Military Press Cable 72 Leg Press Cable 99 1 Rear Weight Stack 2 3 4 7 6 5 3 2 4 Rear Seat Frame 8 Pivot Arm 1 Long U Bracket Military Press Cable 72 and Leg Press Cable 99...

Page 28: ...M6 x 50mm Carriage Bolt 38 M6 x 70mm Screw 114 M6 x 60mm Carriage Bolt 92 M6 x 50mm Screw 81 M6 x 65mm Screw 43 M6 x 16mm Screw 18 M6 Washer 10 M10 Nylon Locknut 21 M8 Nylon Locknut 3 M6 Nylon Locknut...

Page 29: ...CarriageBolt 14 M8 x 70mm CarriageBolt 11 M8 x 75mm Bolt 93 M8 x 120mm Bolt 68 M8 x 150mm Bolt 60 M10 x 150mm Bolt 106 M10 x 198mm Bolt 59 M10 x 85mm Bolt 16 M10 x 80mm Bolt 67 M10 x 95mm Bolt 88 M10...

Page 30: ...are Inner Cap 6 50mm Square Inner Cap 27 25mm Round Inner Cap 49 45mm Square Inner Cap 44 19mm Round Inner Cap 34 38mm Square Inner Cap 32 25mm Round Cover Cap 70 25mm Inner Cap 113 25mm x 50mm Inner...

Page 31: ...3 Cable Clip 54 1 Lat Bar 55 1 Top Frame 56 1 Leg Press Upright 57 2 Long U Bracket 58 1 High Cable 59 1 M10 x 198mm Bolt Key No Qty Description 60 2 M8 x 150mm Bolt 61 4 19 5mm Spacer 62 2 Long Weigh...

Page 32: ...51 51 11 19 11 8 3 5 25 26 64 63 11 3 21 15 88 3 8 3 72 71 24 61 60 3 3 27 11 11 27 74 15 68 3 12 66 15 21 20 83 39 53 52 54 83 21 15 12 3 57 23 66 8 27 27 3 3 21 12 21 98 99 21 94 111 67 97 95 27 100...

Page 33: ...s warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse mis use improper or abnormal usage or repairs not provided by an ICON authorized serv...

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