Warren rupp HDB1 Service And Operating Manual Download

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WARREN RUPP,

INC. • A Unit of IDEX Corporation • P.O. Box 1568, Mansfield, Ohio 44901-1568 USA

Telephone (419) 524-8388 • Fax (419) 522-7867 • www.warrenrupp.com

hdb15dl6sm-Rev0208

Table of Contents

Principle of Operation

............................................................................................

Installation and Start-Up

........................................................................................

Air Supply

..............................................................................................................

Installation Guide

...................................................................................................

Air Inlet & Priming

..................................................................................................

Air Exhaust

............................................................................................................

Between Uses

.......................................................................................................

Check Valve Servicing

...........................................................................................

Diaphragm Servicing

.............................................................................................

Air Valve Lubrication

..............................................................................................

ESADS+Plus

Externally Serviceable Air Distribution System

................................

Pilot Valve

..............................................................................................................

Pilot Valve Actuator

................................................................................................

Service Instructions: Troubleshooting

...................................................................

arranty

................................................................................................................

Recommended Accessories

..................................................................................

Important Safety Information

.................................................................................

Recycling

...............................................................................................................

Grounding The Pump

............................................................................................

Material Codes

......................................................................................................

Declaration of Conformity

....................................................................................

Composite Repair Parts List

...........................................................................

11-13

Composite Repair Drawing

..................................................................................

SERVICE AND OPERATING MANUAL

Model HDB1½-A

Type 6

Model HDB40-A

Type 6

I M2 c T5
II 2GD T5

Summary of Contents for HDB1

Page 1: ... 3 Air Exhaust 3 Between Uses 3 Check Valve Servicing 3 Diaphragm Servicing 3 Air Valve Lubrication 3 ESADS Plus Externally Serviceable Air Distribution System 5 Pilot Valve 5 Pilot Valve Actuator 5 Service Instructions Troubleshooting 6 Warranty 6 Recommended Accessories 6 Important Safety Information 7 Recycling 7 Grounding The Pump 8 Material Codes 9 Declaration of Conformity 10 Composite Repai...

Page 2: ......

Page 3: ... spool is moved by an internal pilot valve which alternately pressurizes one side of the air distribution valve spool while exhausting the other side The pilot valve is shifted at each end of the diaphragm stroke by the diaphragm plate coming in contact with the end of the pilot spool This pushes it into position for shifting of the air distribution valve The chambers are manifolded together with ...

Page 4: ...pressor Filter Regulator Air Dryer Available from Warren Rupp 1 3 INSTALLATION GUIDE Top Discharge Ball or Flap Valve Unit Surge Suppressor 2 CAUTION The air exhaust should be piped to an area for safe disposition of the product being pumped in the event of a diaphragm failure ...

Page 5: ... ball valves is usually indicated by poor priming unstable cycling reduced performance or pump cycles but will not pump Inspection and service of check valves requires the removal of six bolts which provide access to all four ball valves and both suction and discharge valve seats New ball check valves are 21 4 5 715 cm diameter and will require replacement when worn to approximately 2 5 08 cm diam...

Page 6: ...st in the Service Manual supplied with your pump If you need replacement or additional copies contact your local Warren Rupp Distributor or the Warren Rupp factory Literature Department at the number shown below To receive the correct manual you must specify the MODEL and TYPE information found on the name plate of the pump Models with 1 suction discharge or larger and METAL center sections The ma...

Page 7: ...ody out of the intermediate housing Most problems with the pilot valve can be corrected by replacing the o rings Always grease the spool prior to inserting it into the sleeve If the sleeve is removed from the body reinsertion must be at the chamfered side Grease the o rings to slide the sleeve into the valve body Securely insert the retaining ring around the sleeve When reinserting the pilot valve...

Page 8: ...case D Blockage in diaphragm chamber preventing movement Shut off air supply and reopen after pressure is relieved E Muffler clogged PROBLEM Uneven discharge flow Indicates one chamber not operating properly POSSIBLE CAUSES A Check valve not sealing properly in one chamber B Diaphragm failure in one chamber C Air leak at suction manifold joint or elbow flange one side D Muffler clogged For additio...

Page 9: ...charged into the atmosphere If pumping a product which is hazardous or toxic the air exhaust must be piped to an appropriate area for safe disposition IMPORTANT SAFETY INFORMATION Take action to prevent static sparking Fire or explosion can result especially when handling flammable liquids The pump piping valves containers or other miscellaneous equipment must be grounded See page 32 WARNING IMPOR...

Page 10: ... is fastened to the pump hardware The clamp end is installed to a true earth ground To reduce the risk of static electrical sparking this pump must be grounded Check the local electrical code for detailed grounding instruction and the type of equipment required or in the absence of local codes an industry or nationally recognized code having juristiction over specific installations This 8 foot lon...

Page 11: ...hdb15dl6sm REV0208 Models HDB1 A HDB40 A Page 9 ...

Page 12: ...inment Duty Gas UL High Pressure W Submersible and Tranquilizers comply with the European Community Directive 98 37 EC Safety of Machinery This product has used EN 809 Pumps and Pump Units for Liquids Common Safety Requirements harmonized standard to verify conformance Signature of authorized person Date of issue Printed name of authorized person Title Declaration of Conformity CE David Roseberry ...

Page 13: ...2 097 110 Plate Assembly Outer 2 612 097 112 Plate Assembly Outer 2 21 286 005 365 Diaphragm 2 286 005 354 Diaphragm 2 286 005 364 Diaphragm 2 286 005 363 Diaphragm 2 286 005 360 Diaphragm 2 22 196 007 156 Chamber Outer 2 196 007 010 Chamber Outer 2 196 007 110 Chamber Outer 2 196 007 112 Chamber Outer 2 23 560 022 360 O Ring 2 26 115 046 080 Bracket Foot Side Ported Only 2 115 057 080 Bracket Foo...

Page 14: ...900 005 330 Washer Lock 6 31 12 900 006 330 Washer Lock 4 31 13 170 040 330 Capscrew Hex Head 6 33 170 045 330 Capscrew Hex Head 4 34 095 073 000 Pilot Valve Body Assembly1 2 1 095 115 000 Pilot Valve Body Assembly CI Only 1 34 A 095 070 551 Pilot Valve Body 1 34 B 755 025 000 Sleeve w O Ring 1 34 C 560 033 360 O Ring Sleeve 4 34 D 775 026 000 Spool w O Ring 1 34 E 560 023 360 O Ring Spool 2 34 F ...

Page 15: ...M TOTAL NO PART NUMBER DESCRIPTION RQD 49 545 004 330 Nut Hex Bottom Ported Only 2 50 900 004 330 Washer Lock Bottom Ported Only 2 51 570 009 360 Wear Pad 2 570 009 363 Wear Pad 2 570 009 364 Wear Pad 2 570 009 365 Wear Pad 2 Use w Santoprene Fitted Pumps 52 312 020 156 Elbow Bottom Ported Only 1 312 020 110 Elbow Bottom Ported Only 1 53 544 001 330 Nut Flange Bottom Ported Only 4 ...

Page 16: ...nc All rights reserved Warren Rupp and SANDPIPER are registered tradenames of Warren Rupp Inc Printed in U S A B These Items Available in Kit Form Only Order Rubber Foot Kit P N 475 101 000 A These Items Available in Kit Form Only Order Angle Valve Kit P N 475 102 000 ...

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