Waldorf FNB8120GE Installation And Operation Manual Download

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I n s t a l l a t i o n a n d O p e r a t i o n M a n u a l

‘Fast-Fri’ Gas Fryer

E l e c t r o n i c a l l y C o n t r o l l e d

Date Purchased

Serial Number

Dealer

Service Provider

228638-18

For use in GB & IE

FN8120GE

FN8226GE
FN8130GE

FNL8120GE

FNL8226GE
FNL8130GE

FNB8120GE

FNB8226GE
FNB8130GE

FNLB8120GE

FNLB8226GE
FNLB8130GE

Summary of Contents for FNB8120GE

Page 1: ...Fast Fri Gas Fryer E l e c t ro n i c a l l y C o n t ro l l e d Date Purchased Serial Number Dealer Service Provider 228638 18 For use in GB IE FN8120GE FN8226GE FN8130GE FNL8120GE FNL8226GE FNL8130GE FNB8120GE FNB8226GE FNB8130GE FNLB8120GE FNLB8226GE FNLB8130GE ...

Page 2: ...pares tel 1800 337 963 Customer Service tel 1800 335 315 fax 1800 350 281 CANADA Serve Canada Web www servecanada com E Mail info servecanada com Sales tel 800 551 8795 Toll Free Service tel 800 263 1455 Toll Free NEW ZEALAND Moffat Limited Web www moffat co nz E Mail sales moffat co nz Main Office tel 0800 663328 UNITED KINGDOM Blue Seal Web www blue seal co uk E Mail sales blue seal co uk Sales ...

Page 3: ...ly Fitting Rear Rollers Electrical Connection Gas Connection Commissioning Operation 13 Operation Guide Description of Controls Filling the Tank s Controller Basic Programming Mode Entering the Controller Basic Settings Setting the Parameters To Exit the Programming Mode Lighting the Pilot Burners Lighting the Main Burners Fryer Operation Flow Chart Turning OFF the Fryer Cleaning and Maintenance 1...

Page 4: ... 28 Timing Mode Temperature Offset Temperature Display Mode Programming the Melt Cycle Setting the Temperature Units System Programmable Default Settings Gas Conversion and Specifications 31 Conversion Procedure Gas Specifications Replacement Parts List 35 ...

Page 5: ...appliance must NOT be left on unattended It is recommended that a regular inspection is made by a competent service person to ensure correct and safe operation of your appliance is maintained DO NOT store or use gasoline or other flammable vapours or liquids in the vicinity of this or any other appliance do not spray aerosols in the vicinity of this appliance while it is in operation Warning This ...

Page 6: ... valve with both burners operating at High Flame setting Refer to Gas Conversion and Specification Section for further details Natural Gas G20 Propane G31 Heat Input nett 22 5 kW 22 5 kW Gas Rate 2 26 m3 hr 1 75 kg hr Supply Pressure 20 mbar 37 mbar Burner Operating Pressure 9 8 mbar 25 mbar Gas Connection 3 4 BSP Male Natural Gas LP Gas Propane Input Rating N H G C 90 MJ hr 90 MJ hr Supply Pressu...

Page 7: ...irements 220 240Vac 1P N E 50Hz 0 5A Electrical Connection The power cord comes fitted with Australia NZ models 10A 3 pin plug United Kingdom models 13A 3 pin fused plug THIS APPLIANCE MUST BE EARTHED IF SUPPLY CORD IS DAMAGED IT MUST BE REPLACED BY A SUITABLY QUALIFIED PERSON IN ORDER TO AVOID A HAZARD Warning Natural Gas Town Gas Input Rating N H G C 90 MJ hr 90 MJ hr Supply Pressure Non CE 1 13...

Page 8: ...6 Dimensions FN L B 8130GE 3 3 2 1 2 1 3 2 1 FN L B 8226GE 3 2 1 3 3 2 1 2 1 FN L B 8120GE 3 2 1 3 3 2 1 2 1 1 Primary Gas Entry Point 2 Optional Gas Entry Point 3 Electrical Entry Point ...

Page 9: ...tected e g paint sealed by manufacturer are only to be adjusted by an authorised service agent They are not to be adjusted by the installation person Unpacking Remove all packaging and transit protection from appliance including all protective plastic coating from door outer panel and exterior stainless steel panels Check equipment and parts for damage Report any damage immediately to carrier and ...

Page 10: ...ly attached NOTE This appliance is fitted with adjustable feet to enable it to be positioned securely and level on uneven floors This should be carried out on completion of gas connection Refer to Gas Connection Section The rear leg housings on this appliance can also be fitted with rear rollers to enable the appliance to be easily moved for positioning and cleaning purposes If desired these rolle...

Page 11: ...m rear leg housings 3 Fit rear roller to rear leg housing and align screw hole in side of rear leg housing with threaded hole in rear roller 4 Secure the rear roller to the leg support with bolt supplied and tighten bolt 5 Fit second roller and tighten securing bolt 6 Lower appliance back to the floor and adjust front adjustable feet to level appliance Appliance Base Adjustable Foot Rear Roller Re...

Page 12: ...t meets the following requirements NOTE ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON 1 It is essential that the gas supply is correct for the appliance being installed and that adequate supply pressure and volume are available Carry out the following checks before installation a Gas Type appliance has been supplied for is shown on coloured stickers located above gas entry...

Page 13: ...n and Specifications section Pilot Burner Flame Adjustment 9 Light the Main Burners Refer to Operation section Lighting Main Burners 10 Verify Supply Pressure is still correct 11 Check Main Burner operating pressure Adjust using Operating Pressure Adjusting Screw on Gas Control Valve see Fig 3 and as shown in Gas Conversion and Specifications section Main Burner Operating Pressure Adjustment NOTE ...

Page 14: ... the calibration of the thermostat If a discrepancy is found thermostat calibration should be referred to the supplier d Ensure each operator has been instructed in areas of correct lighting operation and shutdown procedures for this appliance Initial Start Up Before using the fryer a For first time use of the new fryer and before using fryer for cooking product fill the fryer with oil and operate...

Page 15: ...er should not be adjusted by the user operator Caution O Fig 4 Piezo Igniter Gas Control Valve OFF Position PILOT Burner HIGH Flame Flame Failure Button Single Tank Models Only NOTE Only one temperature setting applies to all 3 timers The 3 Timer keys on each control panel can be used to program 3 different cook times for each tank 6 Touch Control Keys ON OFF Key Programme Key P Left Timer UP Key ...

Page 16: ...y to access the parameter setting required a If LoC is displayed control panel is locked which will prevent any accidental change to the operating mode b To access parameters whilst LoC is displayed on screen enter the passcode 1 1 3 3 Setting the Parameters 1 To change the settings press either or key until the value required is shown on the display 2 Press Programme Key P to confirm new value an...

Page 17: ...rol panel display Refer to Controller Advanced Programming Mode section to change Heating will automatically cycle at a lower temperature to gently melt the shortening THE OPERATOR MUST TAKE GREAT CARE TO USE THE FRYER SAFELY TO GUARD AGAINST RISK OF INJURY AND FIRE DO NOT LEAVE FRYER UN ATTENDED DURING OPERATION DO NOT REPLENISH THE OIL FRYING MEDIUM IN THE FRYER WHEN THE FRYER IS HOT DO NOT OVER...

Page 18: ... Items 1 to 4 above FN8226GE Fryer Twin Tank 1 Rotate gas control knob to Pilot position and hold knob depressed 2 Press the piezo igniter until pilot ignites 3 Hold gas control knob depressed for approx 10 to 15 seconds after igniting pilot burner pilot burner should remain alight 4 If pilot burner does not ignite repeat Items 1 to 3 above 5 To ignite the second pilot burner repeat Items 1 to 3 a...

Page 19: ...ontroller Refer to Controller Advanced Programming Mode section for controller advanced programming If Melt Cycle is turned ON If Melt Cycle is turned OFF If t 0 selected in Advanced Program Settings display will show the following TURN ON FRYER Press ON OFF key to turn ON Control Panel droP H EAt When oil is up to temperature display will show the following If t 1 selected in Advanced Program Set...

Page 20: ...ress and rotate gas control valve fully clockwise to the Off position b The Pilot burners will extinguish IMPORTANT Should any abnormal operation like ignition problems abnormal burner flame burner control problems partial or full loss of burner flame in normal operation If any of the above problems are noticed the appliance requires IMMEDIATE service by a qualified service person and should not b...

Page 21: ...aining and Daily Cleaning 1 At end of each day or at end of each shift if frying schedule is heavy frying medium should be drained and filtered into a receptacle 2 Always filter fryer when cool zone under burners is hot and liquid A cold fryer heated up won t drain because frying medium in this zone will remain hard if using solid fat oils 3 Screw drain extension pipe onto end of drain valve see F...

Page 22: ...nk has been drained use a ladle or small pan with a handle and dip into hot frying medium from container and pour around sides and bottom of tank to wash out crumbs and particles adhering to tank 9 Continue to dip and pour until all crumbs are washed down and into filter bag 10 Open drain valve fully and check for any particles or crumb residue lodged in valve Clean out valve with a stiff nylon br...

Page 23: ...ryer and rinse thoroughly with water Use a 1 part vinegar to 15 parts water solution to rinse tank and neutralise any cleaner residue If this proves unsuitable for cleaner being used use a weaker solution of up to 1 part vinegar to 25 parts water 7 Rinse tank thoroughly with water drain and dry 8 Refill tank with new filtered frying medium Stainless Steel Surfaces a With tank s drained cleaned and...

Page 24: ... fried Continued overheating of oil Check thermostat setting Turn down heat to around 140 C Standby when use is quiet Overloading Maintain 1 8 ratio of food to frying medium Gumming Heating frying medium too rapidly When charging fryer or starting up melt frying medium gradually Continued overheating of frying medium Check oil temperature by using a thermometer or thermocouple Frying oil broken do...

Page 25: ...fficient turnover of oil Maintain a minimum quantity of oil in fryer for more rapid turnover or increase quantity of food fried in fryer Replace with fresh oil every 3 to 5 days Continual frying with excess moisture on food Drain foods before frying pat food dry Contamination of oil Filter or strain daily to remove contaminants Oil overheating Check oil temperature by using a thermometer or thermo...

Page 26: ...sure Call for service Faulty thermocouple Call for service Faulty overtemp Call for service Faulty gas control valve Call for service Pilot Burner goes Out during operation Low fluctuating gas pressure Call for service Weak pilot Call for service Faulty thermocouple Call for service Faulty overtemp Call for service Faulty gas control valve Call for service Overtemp tripped pilot is turned Off if t...

Page 27: ...FNL8120GE Fryer Schematic T C FLAME FAILURE VALVE SIT M1 A MAIN GAS CONTROL SIT NOVA 820mV 24V 50Hz THERMOSTAT OVER TEMP IGNITION L H PILOT T C R H PILOT CROSS LIGHTING TRANSFORMER 24v P N FUSE 2 0 Amp FAST DIGITAL CONTROLLER PROBE ...

Page 28: ...yer Schematic TH MAIN GAS CONTROL SIT NOVA 820mV 24v 50Hz MAIN GAS CONTROL SIT NOVA 820mV 24v 50Hz PILOT PILOT T C TC IGNITION OVER TEMPS THERMOSTAT IGNITION FAST DIGITAL CONTROLLER FAST DIGITAL CONTROLLER TRANSFORMER 24v P N FUSE 2 0 Amp PROBE ...

Page 29: ...GE FNL8130GE Fryer Schematic T C FLAME FAILURE VALVE SIT M1 A MAIN GAS CONTROL SIT NOVA 820mV 24V 50Hz THERMOSTAT OVER TEMP IGNITION L H PILOT T C R H PILOT TRANSFORMER 24v P N FUSE 2 0 Amp FAST DIGITAL CONTROLLER PROBE IGNITION ...

Page 30: ...s locked Unlock the control panel refer to Controller Basic Programming Mode Entering the Controller Basic Settings and repeat from Item 2 above Timing Mode 1 One of the following options will display Straight Cook Time Straight cook time refers to real time cooking Flexible Cook Time Cook time can be automatically adjusted to compensate for size of load being cooked 2 To change Timing Mode press ...

Page 31: ...mperature offset option press either Timer 1 or Timer 3 key to change selection 3 Press Program Key P to confirm the change and the display will step on to Temperature Display parameter Temperature Display Mode Temperature display can be set for either of two display modes t 1 Display will show oil temperature as an actual temperature t 0 Display will show one of the following temperature status H...

Page 32: ...roximately 3 seconds Or not pressing any keys for 2 minutes during Advanced Programming Mode the appliance will exit Advanced Programming Mode and return to Idle Mode System Programmable Default Settings The table below shows a list of the programmable parameters and the default settings for this appliance These settings can be edited from the Control Panel when in either Controller Basic Programm...

Page 33: ...this section Main Burners 1 Remove main burner injectors and replace with correct size injectors as shown in Gas Specifications table Pilot Burners 1 Remove the following Gas supply tube to the pilot burner NOTE Remove the piezo igniter electrode from mounting bracket before unscrewing pilot supply tube 2 Remove pilot burner injector and replace with correct size injector as shown in Gas Specifica...

Page 34: ...n the thermocouple is correct and main burner pilot flame ignites main burners satisfactorily b Adjust pilot flame size by adjusting Pilot Burner Adjusting Screw Pilot burner flame should be approximately 1 long for main burner ignition Anti clockwise rotation of adjustment screw will increase pilot flame size Gas Type Identification Label On completion of gas conversion replace gas type identific...

Page 35: ...urner Injectors 0 45 0 30 Pilot Screw Adjustment Full Out CCW 1 turns out CCW Burner Operating Pressure 0 98 kPa 2 50 kPa Supply Pressure 20 mbar 37 mbar Natural Gas LP Gas Propane Main Burner Injectors Ø 3 10mm Ø 1 90mm Pilot Burner Injectors 0 62 0 35 Pilot Screw Adjustment Full Out CCW 1 turns out CCW Burner Operating Pressure 0 98 kPa 2 50 kPa Supply Pressure 1 13 2 0 kPa 2 75 3 0 kPa Natural ...

Page 36: ... converted between Nat Gas LP Gas and Butane but not Town Gas Refer to Gas Conversion and Specifications in this manual for further details Natural Gas Town Gas Main Burner Injectors Ø 3 10mm Ø 6 30mm Pilot Burner Injectors 0 62 0 75 Pilot Screw Adjustment Full Out CCW Full Out CCW Burner Operating Pressure 0 98 kPa 0 50 kPa Supply Pressure 1 13 2 0 kPa 0 75 1 50 kPa LP Gas Propane Butane Main Bur...

Page 37: ... Injector Town Gas 0 75 228617 Gas Control 24V 229158 Gas Valve Cable Plug 24V FN8120GE FN8226GE Only 229159 Gas Valve Cable Plug 24V FN8130GE Only 019237 Flame Failure Valve FN8120GE FN8130GE Only 018095 Piezo H T Lead 020119 Piezo Ignitor 022575 Burner Kit 018022K Overtemperature Thermostat Electrical System 020117 Temperature Probe 228660 Transformer 24Vac 020109 Fuse 2 Amp 229033 Fuse Holder 2...

Page 38: ... Rear Roller Assy 227850 Leg Adjustable 150mm Flush Stud Accessories 228793 450mm Fryer Plinth Kit 228794 600mm Fryer Plinth Kit Gas Conversion Kits NOTE Town Gas Option is only available with specific ex factory built Town Gas models which can also be converted to any other gas Standard models can only be converted between Nat Gas LP Gas and Butane but not Town Gas Model Gas Type to Convert to Na...

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