Wacker Neuson EH 9 BL M Operator'S Manual Download

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Operator's manual

Electric hammer

EH 9

BL, BLM

0212728en

004

12.2009

Summary of Contents for EH 9 BL M

Page 1: ...Operator s manual Electric hammer EH 9 BL BLM 0212728en 004 12 2009 ...

Page 2: ...Manufacturer Wacker Neuson SE Preußenstraße 41 80809 München www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German ...

Page 3: ...intenance 18 3 9 Safety and information labels 20 4 Scope of delivery 21 5 Description 22 5 1 Application 22 5 2 Functionality 22 5 3 Components and operator s controls 23 6 Transport 25 7 Use and operation 26 7 1 Prior to starting the machine 26 7 2 Adjusting the machine 27 7 2 1 Speed rpm 27 7 2 2 Supplementary handle 28 7 3 Changing tools 30 7 3 1 General instructions 30 7 3 2 Tool holder SDS m...

Page 4: ... holder for wear 40 9 Troubleshooting 41 10 Disposal 42 11 Accessories 43 12 Technical data 44 12 1 EH 9 BL BLM 230 44 12 2 EH 9 BL BLM 115 46 12 3 Extension cable 47 EC Declaration of Conformity 49 UL Certificate 51 13 Glossary 53 ...

Page 5: ...achine in accordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Please contact your Wacker Neuson representative if you have any questions concerning operation or maintenance All rights reserved especially reproduction and distribution rights Copyright 2009 Wacker N...

Page 6: ...ezprostředně hrozící nebezpečí která vedou k těžkým úrazům nebo smrti f Jednotlivá uvedená opatření vám umožní vyhnout se nebezpečí VÝSTRAHA Toto výstražné upozornění upozorňuje na možná nebezpečí která mohou způsobit těžká zranění nebo smrt f Jednotlivá uvedená opatření vám umožní vyhnout se nebezpečí OPATRNĚ Toto výstražné upozornění upozorňuje na možná nebezpečí která mohou způsobit lehká zraně...

Page 7: ...ker Neuson obchodní zástupce Adresy naleznete na internetu pod www wackerneuson com Adresu výrobce najdete na začátku tohoto návodu k obsluze 2 3 Popsané typy přístrojů Návod k obsluze slouží pro různé typy přístrojů jedné přístrojové řady Z tohoto důvodu se některé obrázky můžou mírně lišit od vzezření vašeho přístroje Kromě toho můžou být popsány díly které váš přístroj neobsahuje Jednotlivosti ...

Page 8: ...načně identifikují váš přístroj Tyto údaje jsou nezbytné k objednávání náhradních dílů a v případě technických odborných dotazů f Poznamenejte si údaje vašeho přístroje do následující tabulky Poz Označení Vaše údaje 1 Skupina a typ 2 Rok výroby 3 Č stroje 4 Č verze 5 Obj č ...

Page 9: ...ssing natural and synthetic stone Processing asphalt and any type of masonry and concrete The machine may only be used with tools that are intended for use with the ma chine and the material being worked on The machine may not be used for the following purposes Working on hazardous materials such as asbestos Its proper use also includes the observance of all instructions contained in this operator...

Page 10: ...ion regulations in this operator s manual Do not drill into the housing e g to install signs Water could penetrate the hous ing and damage the machine Requirements for operation The ability to operate the machine safely requires Proper transport storage and setup Careful operation Careful service and maintenance Operation Operate the machine only as intended and only when in proper working condi t...

Page 11: ...ng Using of spare parts which are not from Wacker Neuson and not equivalent to the original parts in design and quality Using of accessories which are not from Wacker Neuson Operator s manual Always keep the operator s manual near the machine or near the worksite for quick reference If you have misplaced the operator s manual or require an additional copy con tact your Wacker Neuson representative...

Page 12: ...ate the machine The fol lowing rules also apply You are physically and mentally fit You have received instruction on how to independently operate the machine You have received instruction in the proper use of the machine You are familiar with required safety devices You are authorized to start machines and systems in accordance with the standards governing safety Your company or the operator has a...

Page 13: ...including rings These objects can easily get caught or be drawn in by mov ing machine parts Only wear clothing made of material that is not easily flammable Personal protective gear Wear personal protective gear to avoid injuries or health hazards Non skid hard toed shoes Work gloves made of durable material Overalls made of durable material Hard hat Ear protection Face protection Eye protection B...

Page 14: ...nt it from toppling falling or slipping away Restarting Machines machine parts accessories or tools that were detached for transport purposes must be re mounted and fastened before restarting Only operate in accordance with the operating instructions 3 5 Operating safety Explosible environment Never operate the machine in a potentially explosive environment Work environment Familiarize yourself wi...

Page 15: ...ever attempt to start a machine that requires maintenance or repairs Start the machine as described in the operator s manual Vertical stability Always make sure that you stand firmly when working with the machine This ap plies particularly when working on scaffoldings ladders uneven or slippery floors etc Caution with hot parts Do not touch any hot parts such as tools tool holders or guide cylinde...

Page 16: ...it cannot tilt fall down or slip Storage Set the machine down or store it securely so that it cannot tilt fall down or slip Storage location After operation allow the machine to cool and then store it in a sealed off clean and dry location protected against frost and inaccessible to children 3 6 Safety during the operation of hand machines Safe working with hand machines Secure loose workpieces wi...

Page 17: ...ns may result in electric shock fire and or se rious injury Save all safety information and instructions for future reference Electric power supply for electrical appliances of class rating II Note The rated voltage is indicated on the nameplate of your machine The machine may only be connected to an electric power supply with all machine parts in proper working condition Take special notice of th...

Page 18: ...ug receptacles cable drums and connection couplings against rain snow or any other forms of moisture Uncoil the cable drum completely Danger of fire due to wound cable drum Uncoil the cable drum completely before operation Protecting the power cable Do not use the power cable to pull or lift the machine Do not unplug the power cable by pulling on the cable Protect the power cable from heat oil and...

Page 19: ...and be sure to clean it each time you have fin ished using it Do not use gasoline or solvents Danger of explosion Do not use high pressure washers Permeating water can damage the machine When electrical equipment is present this can pose a serious injury risk from electric shocks Cleaning the zerk fitting Wipe the zerk fitting with a clean cloth after the lubrication of the machine There is a dang...

Page 20: ...t legible Replace any missing or illegible labels The item numbers for the labels are in the parts book Item Label Description 1 Guaranteed sound power level 2 Wear personal protective gear to avoid injuries or health hazards Ear protection Eye protection Read the operator s manual before start up 3 US machines Warning 0219174 0219261 WARNING WARNUNG ADVERTENCIA ADVERTISSEMENT 0219176 ...

Page 21: ...cope of delivery 21 4 Scope of delivery Item Designation 1 Carrying case with tool compart ments 2 Grease gun 3 Rotary hammer 4 Operator s manual 5 Parts book General safety information with out illustration ...

Page 22: ...e The machine is a demolition hammer with a pneumatic percussion system It is driven by a maintenance free three phase AC motor A frequency converter converts the generated DC voltage to required three phase AC current The rotary movement of the three phase AC motor is converted into a stroke movement via a transmission and a crank gear The piston is moved forwards and backwards by the crank gear ...

Page 23: ...fferent tool holders SDS max Hexagonal with locking strap Lock button The lock button is used to lock the ON OFF switch in the ON position Press the ON OFF switch again to release the lock Item Designation 1 Tool holder 2 Lock button 3 ON OFF switch 4 Thumbwheel for pre selecting speed 5 Supplementary handle ...

Page 24: ...required for removing tiles for example Supplementary handle The Pro Ergo supplementary handle can be adjusted to various positions to en sure safe working conditions and reduce operator fatigue The offset and the ra dial handle are part of the supplementary handle Adjustment options The entire supplemental handle can be swiveled variably by 360 The offset handle can be turned by approx 270 in inc...

Page 25: ...handle 4 Place the machine in the carrying case 5 Wind up the power cable and place in the carrying case Note Do not kink the power cable 6 Store the tools in the carrying case 7 Place the carrying case on or into a suitable means of transport 8 Secure the carrying case against falling over and down or sliding WARNING Improper handling can result in injury or serious material damage f Read and fol...

Page 26: ...or power distribution on the construction site have the correct operating voltage see nameplate of the machine or chapter Technical Data f Check if mains or power distribution on the constructions site are protected in accordance with current standards and regulations WARNING Improper handling can result in injury or serious material damage f Read and follow all safety instructions of this operato...

Page 27: ...ing the speed Use the thumbwheel to adjust the speed f Turn the thumbwheel for pre selecting the speed counterclockwise to re duce the speed f Turn the thumbwheel for pre selecting the speed clockwise to increase the speed Item Designation 1 Thumbwheel for pre selecting speed ...

Page 28: ...ation below depicts the adjustment options Adjusting the offset handle Note The offset handle is not present for all machines 1 Loosen the clamping wheel by turning counterclockwise 2 Swivel offset handle to desired position take note of lock in positions 3 Tighten the clamping wheel by turning clockwise Item Designation 1 Offset handle 2 Clamping wheel ...

Page 29: ...on 29 Changing position of the radial handle 1 Remove the radial handle by turning it counterclockwise 2 Attach radial handle to desired position supplementary handle or housing using screw Item Designation 1 Radial handle ...

Page 30: ...adial handle to desired position supplementary handle or housing using screw 7 3 Changing tools 7 3 1 General instructions General notes You can change the tool without additional tools Notes on using tools Only use tools with the following properties The tool must be suitable for the tool holder The tool end must be undamaged The tool must be sufficiently sharp to avoid impact damage The tool mus...

Page 31: ...r fatigue is especially important when using a flat chis el Note You can use the tool in 12 different turn positions with the help of the adjusting ring Inserting tool 1 Clean tool end 2 Insert tool into tool holder 3 Turn tool and press into holder until automatically locked into place 4 Check to see if the tool is locked by pulling on the tool Item Designation 1 Tool 2 Tool holder ...

Page 32: ...on EH 9 32 Turn tool 1 Move the adjusting ring forward 2 Turn the tool holder into the position which is most suitable for the intended work 3 Release the adjusting ring Item Designation 1 Tool holder 2 Adjusting ring ...

Page 33: ...EH 9 Use and operation 33 Removing tool 1 Slide locking sleeve towards rear The lock releases 2 Remove tool from tool holder by pulling forward Item Designation 1 Tool 2 Locking sleeve ...

Page 34: ...t 6 different turn positions Inserting tool 1 Clean tool end 2 Swivel out retaining spring 3 Push tool into the tool holder as far as it will go The tool is to be inserted into the tool holder in the position best suited for the planned work 4 Return retaining spring to original position 5 Check to see if the tool is locked by pulling on the tool Removing tool 1 Swivel out retaining spring 2 Remov...

Page 35: ...tion areas of extension cables 2 Insert the plug into the plug receptacle NOTICE Electrical voltage Incorrect voltage can cause damage on the machine f Check if the voltage of the current source corresponds with the information of the machine see chapter Technical Data WARNING Electrical voltage Injuries from electrocution f Check power cable and extension cable for signs of damage f Only use exte...

Page 36: ...hine 1 Release ON OFF switch 2 Wait until the machine has come to a complete standstill 3 Set down the machine in such a way that it cannot tilt fall or slip 4 Pull the plug from the plug receptacle WARNING Injuries from insufficiently guided or uncontrolled machine f Always hold machine with both hands and stand firmly Item Designation 1 Lock button 2 ON OFF switch ...

Page 37: ...e fore oper ation Every 20 hrs Monthly Check power cable for perfect condition if power cable is defective have it replaced Have these tasks carried out by the service department of your Wacker Neuson contact person Visual inspection of all parts for damage Clean the machine Check shanks and cutting edges of tool sharpen re forge or replace as needed Lubricate crank mechanism Check tool holder for...

Page 38: ...e construction site A level and clean work surface makes work easier There is a better overview over small parts and they are not lost as easily 8 2 1 Cleaning the machine 1 Clean the ventilation slots with a suitable tool 2 Wipe the housing with a damp and clean cloth WARNING Electrical voltage Injuries from electrocution f Remove the plug from the plug receptacle before all work on the machine ...

Page 39: ... around the zerk fitting 2 Place filled manual grease gun onto the zerk fitting and operate approx 10 12 times Note Only use special lubricants for lubricating see chapter Technical Data 3 Wipe the area around the zerk fitting with a clean cloth Item Designation 1 Zerk fitting ...

Page 40: ...t the tool Note Use a new tool to measure only the wear of the tool holder and not the wear of the tool 2 Measure the tool play 200 mm from insertion point Play may not exceed 6 mm If the play exceeds 6 mm the tool holder must be replaced Item Value A 200 mm B Max 6 mm ...

Page 41: ...V or too low 45 V Provide correct voltage if nec essary use an extension cable with sufficient cross section Inverter has switched off due to excess temperature Let machine cool off Power cable interrupted Check power cable have it re placed if defective Notify your Wacker Neuson contact in case of malfunctions you cannot or may not remedy yourself Blocked percussion system High grease resistance ...

Page 42: ...g through environmentally friendly recycling During disposal observe the regional rules and regulations e g the European Di rective for obsolete electrical and electronic devices Do not dispose of the machine in household rubbish It must be disposed of separately ...

Page 43: ...EH 9 Accessories 43 11 Accessories There is a wide range of accessories available for the machine For more information on the individual accessories visit the following website www wackerneuson com ...

Page 44: ...onsumption A 7 5 Minimum generator output re quirement for single connection kW 3 3 Percussion rate electronically adjustable rpm 1 300 2 150 Single stroke energy J 19 Breaking output concrete C25 kg h 630 600 Shank for breaking tools Hexagonal 19 x 82 5 mm SDS max Special lubricating grease Shell Retinax LX2 Drive Three phase AC motor Class rating According to DIN EN 61140 II Protection class Acc...

Page 45: ...EH 9 Technical data 45 Determined according to DIN EN ISO 5349 ...

Page 46: ...output re quirement for single connection kW 3 3 Percussion rate electronically adjustable rpm 1 300 2 150 Single stroke energy J 19 Breaking output concrete C25 kg h 630 600 Tool holder Hexagonal 19 x 82 5 SDS max Special lubricating grease Shell Retinax LX2 Drive Three phase AC motor Class rating According to DIN EN 61140 II Protection class According to DIN EN 60529 IP2X Sound pressure level LP...

Page 47: ...for the type designation and voltage rating of your machine WARNING Electrical voltage Injuries from electrocution f Check power cable and extension cable for signs of damage f Only use extension cables for which grounded conductors are connected to the plug and the coupling only for machines of class rating I see chapter Technical Data Voltage V Extension m Cross section area of cable mm2 110 127...

Page 48: ... an extension cable with a length of 50 m 164 ft The machine has an input voltage of 230 V According to the table the extension cable must feature a cross section area of 4 0 mm2 AWG 12 Voltage V Extension ft Cross section area of cable AWG 110 127 1 36 14 58 12 89 10 220 240 1 75 16 121 14 190 12 302 10 ...

Page 49: ...th the relevant regulations and re quirements of the following guidelines and standards 98 37 EC from 29 12 2009 2006 42 EC 2006 95 EC 2000 14 EC 2005 88 EG 2004 108 EC EN 61000 EN 55014 Authorized person for technical documents Axel Häret Munich 19 08 2009 Type EH 9 BL EH 9 BLM Product type Demolition hammer Item no 0008429 0008734 0008736 0610231 0008732 0008738 0008739 0610232 Weight kg 10 10 7...

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Page 51: ...UL Certificate ...

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Page 53: ...or Plug connection without grounded conductor contact I Connection of all conductive housing components to the grounded conductor Plug connection with grounded conductor contact II Reinforced or double insulation protective insulation No connection to the grounded conductor Plug connection without grounded conductor contact III Machines are operated on protective low voltage 50 V Connection to the...

Page 54: ...n objects diameter 12 5 mm 3 Protected against touch with a tool diameter 2 5 mm Protected against small foreign objects with diameter 2 5 mm 4 Protected against touch with a wire diameter 1 mm Protected against granular foreign objects diameter 1 mm 5 Protected against contact Protected against dust depositing inside 6 Completely protected against any contact Protected from dust Code Meaning 2nd ...

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