Volvo Penta D5 Operator'S Manual Download

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Operator’s manual

D5/D7

Summary of Contents for D5

Page 1: ...Operator s manual D5 D7 ...

Page 2: ...r reproductive harm To minimize exposure avoid breathing exhaust when operating servicing and maintaining the engine Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Wear gloves or wash your hands frequently when servicing the vessel Do not modify or tamper with the exhaust system Do not idle the engine except as necessary For mor...

Page 3: ... Penta Action Service 19 Instruments and Controls 20 Instrument Panel 20 Warning display 21 Ignition switch 21 Controls 22 Dual lever control 23 Optional 25 Trolling 25 Slip Valve 25 Propeller Shaft Brake 25 Starting 26 Before Starting 26 Starting the Engine 27 Operation 29 Reading the Instruments 29 Alarms 30 Maneuvering 31 Cruising Speed 32 Engine Shutdown 33 Stop the Engine 33 Auxiliary stop 33...

Page 4: ...ystem Draining 54 Anodes Check and Change 55 Impeller Check and Change 55 Seawater Filter Check and Cleaning 56 Intake Manifold Checking the Drain Hole 56 Electrical System 57 Fuses 57 Electrical Connections 57 Battery 58 Electrical Installations 59 Electrical Welding 61 Reversing gear 62 Oil level checking and topping up 62 Transmission Oil Change 63 Oil Strainer Cleaning 64 Storage 65 Bringing O...

Page 5: ...e It contains the information you need to be able to operate and maintain the engine safely and correctly Pay careful attention to the safety instructions included in the manual As the owner of a Volvo Penta marine engine you become part of a worldwide network of dealers and service workshops that assist you with technical advice service requirements and replacement parts Contact your nearest auth...

Page 6: ...f not avoided result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious personal injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate personal injury IMPORTANT Indicates a situation which if not avoided could result in property damage NOTICE Used to draw attention to important inf...

Page 7: ...opped This helps you to quickly discover fuel coolant or oil leakages or any other abnormality that has occurred or is about to occur Personal safety equipment CAUTION Always use appropriate safety equipment Personal protective equipment does not eliminate the risk of injury but it will reduce the degree of injury if an accident does happen Some examples are ear protection eye and face protection ...

Page 8: ...ore welding or grinding begins Always ensure that there is a fire extinguisher close at hand in the work area Spare parts safety WARNING Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fi...

Page 9: ...tch out for rotating components and hot surfaces If the engine is in operation and operates another device you must not under any circumstances staying close to the engine Work on running engines is strictly prohibited There are however adjustments that require the engine to be run Approaching a running engine is a safety risk Loose clothing and long hair can get caught in the rotating parts carel...

Page 10: ...tion cause serious personal injuries Before any work on the electrical system WARNING Always stop the engine first Then disconnect the current at the main switches and any external power supply before working on the electrical system to minimize the risk of electrical hazards IMPORTANT Never disconnect the current using the main switches when the engine is running or by disconnecting the battery c...

Page 11: ...he engine is still hot Steam or hot coolant can spray out and system pressure is lost Open the filler cap slowly and release the pressure in the cooling system if the filler cap or valve must be opened or if a plug or a coolant hose must be removed from a hot engine Hot oil under pressure CAUTION Hot oil can cause burns Avoid getting hot oil on the skin Ensure that the lubrication system is not pr...

Page 12: ...ty goggles Be extremely careful when searching for leaks in the fuel system high pressure circuits There is very high pressure in the jet from pipes and injectors The fuel may penetrate the tissue and cause serious risk of blood infection septicemia Handling of fuel pipes IMPORTANT High pressure pipes for fuel must not be bent or straightened under any circumstances Cracks may occur Damaged pipes ...

Page 13: ...insing help by medical staff If it comes electrolyte to unprotected skin wash immediately with soap and water Layout of the battery compartment IMPORTANT Make sure the battery compartment is designed according to current safety standards Cleaning the engine and components IMPORTANT Never use a high pressure washer for cleaning of engine or engine components Cleanliness for sensitive components IMP...

Page 14: ...Monoxide Poisoning When the boat moves forward an area of lower pressure air is formed behind the boat so called turbulence In certain conditions this turbulence can be powerful enough to draw the exhaust fumes into the cockpit or cabin creating a risk of carbon monoxide poisoning to people on board The turbulence problem is most pronounced on tall broad beamed boats with a transom stern But even ...

Page 15: ...llustrations and the purchased product This does however not affect the validity of the information and or instructions in the manual Volvo Penta reserves the right to make alterations to specifications design features and illustrations without prior notice At service software can be updated that affects the functionality described in this manual About this Manual This Operator s Manual has been p...

Page 16: ...olvo Penta dealer when finalizing the purchase Without a proper Commissioning registration the warranty will not be valid Contact your Volvo Penta dealer if you have not received the Warranty Information or Service Book Your New Boat Carefully read through the instructions and other information that is delivered with the new boat Learn to handle the engine controls and other equipment in a safe an...

Page 17: ...ure have not been followed future warranty claims related to engine and accessories may be denied Maintenance and replacement parts Volvo Penta engines are designed for maximum reliability and long life and built to withstand a demanding environment The engines are also designed to have a minimal environmental impact These qualities will be maintained through regular servicing and the use of spare...

Page 18: ...s including remote systems by connection to Volvo Penta EVC System through Volvo Penta External Helm Such control systems are in this section referred to as third party systems The third party system features necessary to enable connection with the Volvo Penta External Helm are specified in the External Helm Interface Specification Volvo Penta EVC system safety is based on manned operations of the...

Page 19: ...rding fuel grades operation and maintenance to avoid unnecessary environmental impact Contact your Volvo Penta dealer if you notice any changes such as increased fuel consumption or exhaust smoke Remember always to hand in environmental hazardous waste such as drained oil coolant old batteries etc for treatment at a recycling facility Our united efforts can make a valuable contribution to the envi...

Page 20: ...ility of the operator user to ensure that no intentional misuse of the engine takes place Volvo Penta maintenance and service intervals must be complied with Any case of malfunction must be rectified without delay Only use genuine Volvo Penta parts or spare parts with the same quality as genuine Volvo Penta parts Volvo Penta recommends that service to injection pumps pump settings and injectors al...

Page 21: ...wnload the dealer locator app to your smartphone Volvo Penta Action Service Our global dealer network your first line of contact is backed up by Volvo Penta Action Service a phone based breakdown and support service providing assistance 24 hours a day every day of the year How it works A dedicated operator will support you all the way through your case and keep you updated on status and progress W...

Page 22: ...es the speed of the engine in rpm 5 Hour Meter Shows the total number of engine running hours as a decimal number 6 Press button for testing and acknowledging alarms refer to section Warning display 7 Audible Alarm Siren for acoustic alarm that sounds if one of the warning lamps comes on 8 Warning display Refer to section Warning display 9 Ignition switch Refer to section Ignition switch 10 Press ...

Page 23: ...h until the fault has been rectified Alarm test After pressing the Alarm test button the warning lamps will come on and the acoustic alarm will start to sound Make a habit of always performing an alarm test before starting Ignition switch Together with the starter keys a plate containing the key code is delivered This code is required when ordering additional starter keys Keep the code in a safe p...

Page 24: ...t ahead R Reverse gear drive engaged for movement astern T Engine rpm control throttle N F R T T 1 P0002427 Disconnecting the gearshift function The gearshift function can be disconnected so that the control lever only operates the throttle 1 Put the control lever in neutral N 2 Depress the neutral button 1 and keep it depressed at the same time as the lever is moved forward 3 Release the neutral ...

Page 25: ...wise for stiffer lever movement and counterclockwise for easier movement 4 Replace the cover and the lever Dual lever control Maneuvering A twin lever control has separate levers for the gearshift function 1 and rpm control throttle 2 The engine can only be started with the control lever in the neutral position Black lever 1 N Neutral position Reverse gear drive disengaged and engine at idle F Rev...

Page 26: ...ed to apply more or less resistance to lever movement Adjust the friction brake by turning the screw control A or by twisting the lever control B Turn clockwise for stiffer lever movement and counterclockwise for easier movement Control A Instruments and Controls 24 47713336 03 2021 AB VOLVO PENTA ...

Page 27: ...eller shaft to rotate when the engine is stopped This passive rotation is uncomfortable and can be harmful to the reversing gear as its oil pump which is driven by the input shaft will not operate when the engine is stopped The propeller shaft may be allowed to rotate with a stopped engine for up to 6 8 hours After this the engine must be started and run for at least five minutes for lubrication a...

Page 28: ...ne This may cause an explosion in the inlet manifold Risk of personal injury The engine can be equipped with a temperature switch for start smoke limitation above 5 C that is available in the Volvo Penta accessory program Before Starting Open the fuel cock Open the sea cock where fitted Check the engine and transmission oil level Check the coolant level Turn the main switches on IMPORTANT Never di...

Page 29: ...ever is in neutral position N This means the accelerator is in idle position and the reverse gear is disengaged Dual lever control Put the forward reverse lever in neutral position to enable starting Move the accelerator all the way back to idle position Turn on the power Turn on the power by putting the starter key in position I Check warning lamps and alarms Press the Alarm test button on the in...

Page 30: ...tarter motor to cool for at least five minutes before making a new start attempt Read the instruments and warm the engine up Allow the engine to idle for the first ten seconds Read the instruments and make sure they show normal values Test that warning lamps and alarm function properly Warm the engine up at low speed and low load so normal operating temperature is reached before full power is used...

Page 31: ...ely after start and then regularly during operation Oil Pressure When the engine is warm and idles slowly the oil pressure gauge should show a reading of minimum 80 kPa 11 6 psi The acoustic alarm will sound automatically in case of low oil pressure Coolant Temperature During operation the temperature gauge should show a reading of maximum 100 C 212 F The acoustic alarm will sound automatically in...

Page 32: ...d If temperature does not drop the engine must be stopped Investigate the cause see Fault handling page 36 and rectify it 2 Low oil pressure IMPORTANT Stop the engine immediately after an alarm for low oil pressure Investigate the cause see Fault handling page 36 and rectify it 3 No charge voltage Investigate the cause see Fault handling page 36 and rectify it P0013822 1 2 3 Operation 30 47713336 ...

Page 33: ...on of travel Wait for approximately two seconds 2 Increase gradually to the desired engine speed Forward Reverse 1 Slow the engine speed to idling and allow the boat to loose most of its speed 2 Move the lever to neutral Wait for approximately two seconds 3 Move the lever to reverse Wait for approximately two seconds and then increase the engine speed gradually IMPORTANT A direct forward reverse m...

Page 34: ...state etc the maximum revolutions at top speed may vary but they should be within the full throttle range refer to Technical Data page 67 If the engine is unable to reach its maximum throttle range this may be due to a number of factors mentioned in Fault handling page 36 Select a propeller with greater pitch if actual engine revolutions exceed the full throttle range Contact your Volvo Penta deal...

Page 35: ...he engine has stopped the key will return to 0 automatically when released and can then be removed Auxiliary stop If a fault occurs that prevents the engine being stopped by the normal method it can be stopped manually WARNING Working with or approaching a running engine is a safety risk Watch out for rotating components and hot surfaces 1 Move the speed adjustment lever 1 to low idle 2 Move the s...

Page 36: ...dule Turn off the main switch before any long stoppage Operation Break Operation break with the boat in water If the boat is not used but left in the water we recommend you to warm up the engine at least once every fortnight This will prevent corrosion damage in the engine If you expect the boat to be unused for two months or more we recommend you to preserve the engine please refer to Storage pag...

Page 37: ... system coolant must have sufficient freeze protection to prevent freeze bursting refer to Maintenance page 49 and Seawater System Draining page 54 respectively for more detailed information Check the charge status of the battery A poorly charged battery can freeze and burst Engine Shutdown 47713336 03 2021 AB VOLVO PENTA 35 ...

Page 38: ...r batteries 2 Poor contact open circuit in electrical wiring 3 Main switch turned off 4 Engine control not in neutral 5 Check fuses at engine 6 Check fuel level 7 Blocked fuel filter supply pump 8 Air in the fuel system 9 Water in fuel indicator 10 Boat abnormally loaded 11 Fouled hull propeller 12 Engine speed control wrongly adjusted 13 Insufficient air supply 14 Coolant temperature too high 15 ...

Page 39: ...to the minus terminal on the auxiliary battery and to a place a little distance away from the discharged battery e g the start motor s negative terminal WARNING The black jumper cable must never come in contact with the positive connection on the starter motor 4 Start the engine and let it run at fast idle for approximately 10 minutes to charge the batteries Make sure there is no extra equipment c...

Page 40: ...tement Service Intervals Service intervals are shown below The service content can be found in the Service Protocol available for download at www volvopenta com NOTICE More information on how to perform service and maintenance can be found in the Service and Maintenance handbook Information on how to purchase the Service and Maintenance handbook can be found at www volvopenta com Extended service ...

Page 41: ... the engine before opening or removing the engine hatch hood Make it impossible to start the engine by removing the start key and cutting the system voltage with the main switches NOTICE More information on how to perform service and maintenance can be found in the Service and Maintenance handbook The manual is available for download at www volvopenta com Orientation D7A TA 1 Turbo 2 Starter motor...

Page 42: ...ected on the engine or in the engine room WARNING If an oil fuel or coolant leak is detected the cause must be investigated and the fault rectified before the engine is started Never direct the jet from a high pressure washer at seals rubber hoses or electrical components Never use the high pressure setting for engine cleaning Air Filter Change 1 If indicator is all red after the engine is stopped...

Page 43: ... the belts are correctly tensioned if they can be pressed down 10 mm 3 8 by thumb pressure Clean the belt grooves before fitting a new belt Alternator belt Adjust 1 Loosen the screw 5 2 Push the alternator belt pulley 4 to the right until the belt is correctly tensioned 3 Tighten the screw Replace 1 Remove the belt for the fuel pump as described in Coolant pump Fuel pump Adjust 2 Loosen the screw ...

Page 44: ... the belt is correctly tensioned 3 Tighten the screws Replace 1 Loosen screws 1 and 2 2 Push the fuel pump 3 to the right 3 Remove the belt and replace it with a new one 4 Push the fuel pump 3 to the left until the belt is correctly tensioned 5 Tighten the screws Maintenance 42 47713336 03 2021 AB VOLVO PENTA ...

Page 45: ...mation Oil level checking and topping up The oil level must be inside the marked area on the dipstick and should be checked daily before the first start When checking the oil level take the oil dipstick out and wipe it Put it back and remove it again to read the oil level IMPORTANT Do not fill up above the maximum oil level Only use a recommended grade of oil please refer to Technical Data page 68...

Page 46: ...l E 4 Replace the oil filter and by pass filter at every oil change Refer to Oil filter Change page 45 5 Close the tap S Refill with new oil to the correct level For engine oil quantity refer to Oil level checking and topping up page 43 IMPORTANT Only use a recommended grade of oil 6 Start the engine and let it idle Check the oil pressure Check that no leaks are present at the filters WARNING Work...

Page 47: ...the new filters and make sure its mating surfaces on the filter brackets are clean 5 Screw on the filter by hand until the rubber gasket just touches the filter holder sealing surface Then tighten the filter a further 3 4 to 1 turn 6 Fill up with oil refer to Oil level checking and topping up page 43 7 Start the engine idle and make sure that no leakages occur Check the oil level once the engine h...

Page 48: ...d rags can ignite spontaneously under certain conditions NOTICE The level in the fuel tank must when the tank is full be max 2 m above the fuel feed pump and when the tank is empty max 1 5 m below the pump Fuel filter Change Single fuel filter 1 Close the fuel shut off valve 2 Clean the filter bracket and place a receptacle under the filter 3 Unscrew the filter 4 Make sure the new filter are absol...

Page 49: ...r in its left hand end position and change the right hand fuel filter in the same way Fuel system bleeding The fuel system must be bled e g after changing fuel filter if the fuel tank has been run dry and after long stops Refer to the next page for bleeding when replacing a switchable fuel filter during operation IMPORTANT Do not loosen the injectors delivery pipes If the delivery pipes are loose ...

Page 50: ...n and turning simultaneously The clean fuel above the filter will flush through the filter element taking smaller dirt and water particles with it 5 Let the fuel flush until clean fuel flows out 6 Close the draining valve 7 Tighten the bleed screw but not to tight 8 Start the engine Fuel Pre filter Change Change the filter element according to the recommendations in the Service Protocol or earlier...

Page 51: ...which in the worst case can cause engine breakdown Volvo Penta strongly recommend the use of our own coolants Volvo Penta Coolant VCS Ready Mixed or the concentrate Volvo Penta Coolant VCS which ensure the protection of the cooling system components from corrosion ageing swelling and cracking thereby ensuring optimal engine lifetime Over time the corrosion protection additives become less effectiv...

Page 52: ...d Topping up 1 Fill coolant up to the lower edge of the filler neck 2 Fill slowly so that the evacuated air is able to pass through the filler opening Filling a empty cooling system 1 Open the vent tap by the charged air cooler 2 Make sure any other systems such as heater water heater etc connected to the cooling system are also ventilated 3 Fill with coolant via the filler opening on the expansio...

Page 53: ...ant is hazardous and harmful to the environment Do not consume Coolant is flammable Drain the coolant via taps F 1 Remove the filling cap 1 from the expansion tank 2 Open the taps and allow all the coolant to drain off into a suitable vessel Check that all coolant really does drain out Deposits may need to be cleared away inside the drain plug s tap s 3 Also drain the heating system tap water heat...

Page 54: ...Drain the coolant please refer to Coolant Draining page 51 2 Put a hose into the filling hole in the heat exchanger and flush with fresh water 3 Flush until the water which runs out of the drain points is clean 4 Close all drain points when all coolant has run out 5 Fill up with coolant please refer to Maintenance page 50 Maintenance 52 47713336 03 2021 AB VOLVO PENTA ...

Page 55: ...eans of zinc anodes located in the heat exchanger and the reverse gear oil cooler WARNING Risk of water entry Water will flow into the boat if any hose plug etc located below the waterline is removed when the boat is in the water Always close the sea cocks If the boat does not have sea cocks the water flow must be blocked in a safe manner If this is not possible the boat must be drawn up on land b...

Page 56: ...ved heater fan 1 Close the seawater cock 2 Remove the drain plugs A B only TA one at a time and allow the water to run out until all drain points on the engine have been dismantled IMPORTANT Make sure the coolant really runs out It may be necessary to clean away deposits inside the drain cocks 3 Drain the water from the reverse gear oil cooler by opening tap kranen 1 4 Drain any extra equipment su...

Page 57: ... anode Make sure that good metallic contact is obtained between the anode and the casting 6 Close the drain tap 1 7 Open the sea cock before starting the engine 8 Check that no leakage occurs Impeller Check and Change WARNING Risk of water entry Close the seawater cocks before doing any work on the seawater system 1 Close the seawater cock 2 Remove the cover 1 and seal 2 Remove the impeller 3 care...

Page 58: ...ts Replace as necessary 5 Open the sea cock and check for leaks Intake Manifold Checking the Drain Hole Steam may be generated during operations it drains via a hole at the bottom of the charge air cooler Check that the hole is not blocked CAUTION Burn hazard Steam may evaporate through the drain hole IMPORTANT If a large amount of coolant flows out of the drain hole the charge air cooler must be ...

Page 59: ...ctronics Fuses The engine is equipped with a semi automatic fuse 8A which cut the current if overloaded The fuse is located in the junction box on the engines service side The semi automatic fuse are re set by pressing the red button once any faults have been attended to IMPORTANT Always investigate the cause of the overload If the fuse trips frequently contact an authorized Volvo Penta workshop E...

Page 60: ...ng and charging batteries Depending on battery type the instructions for maintenance and charging may vary Modern batteries are normally maintenance free but there are some actions that are recommended to increase the battery service life and avoid accidents Keep the batteries clean and dry Contamination and oxide on the batteries and battery poles can result in stray currents voltage drop and dis...

Page 61: ... black 2 Untighten the nut and remove the cable red Remove the battery Connecting B Place the new battery 1 Connect the cable red to the pole on the battery and tighten the nut 2 Connect the cable black to the pole on the battery and tighten the nut NOTICE Hand in the old battery to a re cycling station Electrical Installations An incorrectly designed electrical installation may generate leakage c...

Page 62: ...ng ladders or other equipment where separate cables for ground protection are present must be clustered to a common ground connection that is not connected to the engine or reverser gear IMPORTANT The engine and reversing gear must never be used as earth planes 4 The start battery must have a main switch 1 connected to the battery s positive side The main switch must break the circuit to all equip...

Page 63: ...e welder ground clamp to the component to be welded and as close as possible to the weld site The clamp must never be connected to the engine or in such a way that current can pass through a bearing IMPORTANT After finished welding re connect the alternator terminals before connecting the battery cables Maintenance 47713336 03 2021 AB VOLVO PENTA 61 ...

Page 64: ...ing a running engine is a safety risk Watch out for rotating components and hot surfaces 2 Pull out the dipstick again and check the oil level The correct level is between MAX and MIN marks Filling Top up with oil as required through the filler opening 2 on the top of the reverse gear refer to Technical Data page 73 for oil grade and volume IMPORTANT Never over fill the reversing gear The oil leve...

Page 65: ...il up and put the dipstick back 4 Fill with oil through the filler opening on top of the reverse gear Please refer to Technical Data page 73 for oil grade and capacity IMPORTANT Never over fill the reverse gear 5 Start the engine and run until the reverse gear has reached operating temperature 6 Check the oil level with the engine at low idling speed and the controls in neutral position The oil le...

Page 66: ...emove the strainer from the housing 4 IMPORTANT Cleanliness Dirt must not be allowed to get into the reverse gear 2 Clean the strainer and other components in paraffin kerosene 3 Carefully put the components back again 4 Tighten the plug screw 5 Start the engine and check carefully that no leakage occurs 1 1 ZF45 ZF220 ZF280 P0003683 Maintenance 64 47713336 03 2021 AB VOLVO PENTA ...

Page 67: ... gear reaches the MAX mark on the dipstick Stop the engine Max 8 month s stoppage Change the oil and oil filter on the engine then warm it up afterwards More than 8 month s stoppage Conserve the lubrication and fuel systems with conservation oil Please refer to Conservation of the lubrication and fuel systems for more than 8 months stoppage Check that the coolant offers sufficient freeze protectio...

Page 68: ... inlet and exhaust pipe Top the engine up with the correct quality of oil if necessary see Technical Data page 68 Install a new oil filter if the filter was not changed during conservation Check that there is oil in the reversing gear Install new fuel filters and vent the fuel system Check the drive belt s Check the condition of all rubber hoses and re tighten the hose clamps Close the drain taps ...

Page 69: ...cement 4 76 dm3 7 15 dm3 7 15 dm3 Engine dry weight 525 kg 1157 lbs 690 kg 1521 lbs 690 kg 1521 lbs Compression ratio 17 6 1 17 6 1 17 6 1 Low idle r min 1 775 25 750 25 750 25 1 If needed the speed can be adjusted within the range 550 800 rpm Crankshaft power 1900 25 rpm 2300 25rpm D5A B TA R1 89 kW R2 103 kW R1 102 kW R2 118 kW D7A B TA R1 130 kW R2 153 kW R1 148 kW R2 174 kW D7C B TA R1 146 kW ...

Page 70: ... oil grade Engine oil with higher oil grade is always possible to use 2 If sulphur content is 1 0 by weight use oil with TBN 15 3 API CG 4 or CH 4 are acceptable in markets outside Europe instead of ACEA E3 4 The oil must also comply with at least one of the following specifications ACEA E7 ACEA E5 Global DHD 1 API CI 4 API CH 4 VDS Volvo Drain Specification ACEA Association des Constructeurs Euro...

Page 71: ...tage V only diesel fuels according to EN 590 and EN 15940 is approved for use according to emission regulations The engine must be used as intended and serviced according to operators manual to fulfill the exhaust emissions Restrictions for specified diesel fuels Max density for ASTM D975 No 2 D 860 kg m3 Insufficient density reduces the power and increases the fuel consumption Excessive density e...

Page 72: ...to the required test fuels may adversely affect engine emissions compliance As a result Volvo Penta does not warrant the engine will conform to applicable emissions limits when operated on or having been operated on biodiesel or other alternative fuels that are not substantially similar to specified test fuels used for certification The use of biodiesel up to maximum 10 B10 in and of itself will n...

Page 73: ... materials used in fuel system components Inspect seals hoses rubber and plastic components daily Replace any component that is damaged softened or leaking Clean biodiesel from painted surfaces immediately to prevent paint damage Do not use these fuels for engines with long downtime periods If the engine has not been used for a period of 4 weeks or more the tank and the fuel system shall be flushe...

Page 74: ... not be mixed with each other Risk of reduced cooling function and performance by clogging and isolation Coolant shall be based on Organic Acid Technology OAT Follow the mixing recommendation on the product The coolant should be mixed with distilled deionized water For Volvo Penta specified water requirements refer to Water Quality NOTICE Always use Ready Mixed coolant if water quality cannot be d...

Page 75: ...t 25 C Fully charged battery 1 28 g cm3 1 24 g cm3 1 1 28 g cm3 1 24 g cm3 1 Battery recharged at 1 24 g cm3 1 20 g cm3 1 1 24 g cm3 1 20 g cm3 1 1 Applies to batteries with tropical acid Reversing gear Type designation ZF 45 ZF 220 ZF 280 Oil capacity exl oil cooler approx 3 0 liters 5 3 liters 4 8 liters Oil quality See ZF Operator s Manual See ZF Operator s Manual See ZF Operator s Manual Visco...

Page 76: ...he information available if the boat is stolen The appearance and location of the type plates is shown below The figures in brackets refer to the location of the identification number on the type plate A B p0020112 A Engine plate 1 Product designation 2 Engine Power 3 Engine Power 4 Serial number 5 Specification number 6 Engine Speed MODEL KW RPM Kwred HP TIM BTDC FUEL RATE DISPL CODE SPEC Add mm ...

Page 77: ...ation Numbers 74 Ignition switch 21 Impeller Check and Change 55 Installation and use of Volvo Penta External Helm 16 Instrument Panel 20 Intake Manifold Checking the Drain Hole 56 L Lubrication System 43 M Maintenance and replacement parts 15 Maneuvering 12 31 O Oil filter Change 45 Oil level checking and topping up 43 62 Oil Strainer Cleaning 64 Operation Break 34 Orientation 39 R Reading the In...

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Page 79: ...ri kielillä 12 kuukauden ajan toimituksen jälkeen http manual volvopenta com coupon Jos sinulla ei ole Internet yhteyttä ota yhteys lähimpään Volvo Penta jälleenmyyjään Este Manual do Operador pode ser encomendad em idiomas diferentes isento de custos até 12 meses após entre ga via internet http manual volvopenta com coupon Se não for possível aceder à internet contacte o seu conces sionário Volvo...

Page 80: ...AB Volvo Penta SE 405 08 Göteborg Sweden www volvopenta com 47713336 English 03 2021 ...

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Volvo Penta D5, Operator'S Manual

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