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WARNING

Read and understand all instructions before attempting to install any Victaulic piping  products.

• 

These products must be used only on pipe that is prepared to Victaulic Advanced Groove System (AGS) specifications using Victaulic 

• 

AGS (RW) roll sets. DO NOT attempt to assemble these products on pipe that is prepared with original-type grooving roll sets.
Depressurize and drain the piping system before attempting to install, remove, or adjust any Victaulic piping products.

• 

Wear safety glasses, hardhat, and foot protection during installation.

• 
Failure to follow these instructions could result in serious personal injury, improper product installation, and/or property damage.

The information contained in this instruction sheet must be referenced to ensure proper installation of Style W07 AGS Rigid Couplings and Style 
W77 AGS Flexible Couplings. Style W07 and Style W77 AGS Couplings require pipe that is prepared with a grooving technology called the Victaulic 
Advanced Groove System (AGS). Victaulic AGS (RW) roll sets are required to produce grooves in accordance with this technology. Refer to the 
instructions in this sheet for complete grooving dimensions and assembly information.

PIPE END VISUAL INSPECTION – ALL SIZES

1.

  Pipe ends shall be visually inspected in accordance with the 

requirements listed below.

A

DETAIL A

2.

  The front edge of the pipe end shall be uniform with no concave/

convex surface features (refer to the drawing above). These 
features will cause improper grooving roll tracking, resulting in 
difficult coupling assembly.

3.

  If pipe cut-off is required, Victaulic recommends the use of 

a mechanically-guided pipe cutting tool for proper pipe end 
preparation. Free-hand pipe end cutting is not acceptable.

"S" Max.

4.

  Square cut the pipe ends (“S” dimension shown above) within 

1/8

 inch/3.2 mm.

PIPE PREPARATION – ALL SIZES

Photo Showing Pipe with Weld Seam 

Ground 6 inches/152 mm Back from

Pipe End and an AGS Groove

1. 

Prior to grooving, the weld seams must be ground flush to the 
pipe surface (inside diameter and outside diameter). Grind the 
weld seam from the pipe end to a distance of 6 inches/152 mm 
back from the pipe end. This area must be smooth and free from 
indentations, projections, and roll marks to ensure a leak-tight seal.

1a.

  Groove the pipe in accordance with the Victaulic AGS grooving 

specifications listed on the following page.

 NOTE: PIPE MUST BE 

ROLL GROOVED WITH VICTAULIC AGS (RW) ROLL SETS.

1b. 

Clean the outside surface of the pipe, from the groove to the pipe 
end, to remove all oil, grease, loose paint, and dirt

I-W07/W77_1

Couplings

 STYLE W07 RIGID AND 

 STYLE W77 FLExIBLE

I-W07/W77

INSTALLATION INSTRUCTIONS

www.victaulic.com

VICTAulIC IS A ReGISTeRed TRAdemARk oF VICTAulIC ComPAny. © 2009 VICTAulIC ComPAny. All RIGhTS ReSeRVed. PRInTed In The uSA.

REV_E

Summary of Contents for I-W07

Page 1: ...requirements listed below A DETAIL A 2 The front edge of the pipe end shall be uniform with no concave convex surface features refer to the drawing above These features will cause improper grooving roll tracking resulting in difficult coupling assembly 3 If pipe cut off is required Victaulic recommends the use of a mechanically guided pipe cutting tool for proper pipe end preparation Free hand pip...

Page 2: ...66 0 50 8 51 6 49 2 14 3 14 4 14 1 1050 9 1049 4 1074 4 163 0 46 46 094 45 969 2 000 2 031 1 937 0 562 0 567 0 557 45 375 45 315 46 30 415 0 1168 0 1170 8 1167 6 50 8 51 6 49 2 14 3 14 4 14 1 1152 5 1151 0 1176 0 188 0 48 48 094 47 969 2 000 2 031 1 937 0 562 0 567 0 557 47 375 47 315 48 30 425 0 1219 0 1221 6 1218 4 50 8 51 6 49 2 14 3 14 4 14 1 1203 3 1201 8 1226 8 193 0 54 54 094 53 969 2 500 2...

Page 3: ...ng the pipe end 4 Align and bring the two pipe ends together Slide the gasket into position and center it between the grooves in each pipe 5 Apply a thin coat of Victaulic lubricant or silicone lubricant to the bolt threads 6 Install the housings over the gasket Make sure the housings keys engage the grooves completely on both pipes Support the segments while preparing to install the bolts and nut...

Page 4: ...PIPE Required Assembly Torques Coupling Size Required Torques Nominal Size inches Actual Outside Diameter Inches mm ft lbs N m 14 18 14 000 18 000 250 355 6 457 0 340 20 24 20 000 24 000 375 508 0 610 0 500 Style W07 and W77 Helpful Information Size Number of Bolts Nuts Nut Size Socket Size Nominal Size inches Actual Outside Diameter inches mm inches Metric inches Metric 14 18 14 000 18 000 2 1 15...

Page 5: ...e The color code identifies the gasket grade Apply a thin coat of Victaulic lubricant or silicone lubricant to the gasket lips gasket exterior and the interior surface of the coupling housings 3 Position the gasket over the pipe end Make sure the gasket does not overhang the pipe end 4 Align and bring the two pipe ends together I W07 W77_5 I W07 W77 Installation Instructions www victaulic com Vict...

Page 6: ...ling housings mechanical lifting equipment is strongly recommended for safe and proper installation 6 Using a strapping method similar to the one shown in the photos above install the housings over the gasket Make sure the housings keys engage the grooves completely on both pipes I W07 W77_6 I W07 W77 Installation Instructions www victaulic com Victaulic is a registered trademark of Victaulic Comp...

Page 7: ...l to metal bolt pad contact AND the specified torque value are required for proper coupling assembly NOTE It is important to tighten the nuts evenly to prevent gasket pinching Deep well sockets are recommended for proper installation due to the longer bolt lengths associated with these products Deep well sockets provide the full nut engagement that is necessary during tightening TO PREVENT LUBRICA...

Page 8: ...ter Inches mm ft lbs N m 26 28 26 000 28 000 375 660 0 711 0 500 30 36 30 000 36 000 500 762 0 914 0 678 40 60 40 000 60 000 600 1016 0 1524 0 814 Style W07 and W77 Helpful Information Size Number of Bolts Nuts Washers Bolt Nut Washer Size Socket Size Nominal Size inches Actual Outside Diameter inches mm inches Metric inches Metric 26 28 26 000 28 000 4 11 8 113 16 660 0 711 0 M27 46 30 36 30 000 ...

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