Vibe 391/5116 Assembly Manual Download

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Assembly Manual

Important

– Please read these instructions fully before starting assembly

Aug 2011

FREESTYLE BMX BIKE

These instructions contain important information that will help you get the best from
your bike,ensuring safe and correct assembly, use and maintenance.If you need help
or have damaged or missing parts, call the Customer Helpline on 0845 640 0800.

Mar 2015

FREESTYLE BIKE

402/9764

391/5116

Summary of Contents for 391/5116

Page 1: ...STYLE BMX BIKE These instructions contain important information that will help you get the best from your bike ensuring safe and correct assembly use and maintenance If you need help or have damaged or missing parts call the Customer Helpline on 0845 640 0800 3 Mar 2015 FREESTYLE BIKE 402 9764 391 5116 ...

Page 2: ...Step 1 6 Step 2 7 Step 3 8 Step 4 10 Step 5 11 Step 6 14 Step 7 15 Riding Advice 16 Before Riding 16 Riding in Bad Weather 17 Riding in the Dark 17 Riding Using Personal Music Players 17 Using Child Seats 17 Customer Helpline 0845 640 0800 0345 640 0800 ...

Page 3: ...he suspension forks are assembled correctly the brakes should be facing forwards Failure to observe this warning may prevent their correct operation and may lead to personal injury and damage to the bike WARNING When assembling the handlebars and stem make sure it is inserted beyond the minimum insert mark Failure to observe this warning may lead to a potentially unstable bike and may result in se...

Page 4: ...pect the parts for signs of damage Do not assemble the bike if you observe any damaged components IMPORTANT Always take care when removing the packaging to prevent damage to the bike NOTE Always recycle the packaging in accordance with local recycling schemes NOTE The pedals and crank arms have colour coded stickers to indicate which pedal matches which Crank Arm NOTE The threads on the left and r...

Page 5: ...l assembled B Handlebar and stem C Seat post and saddle D Front wheel E Pe Pegs dals supplied in separate box Multitool supplied in separate box Hexagonal key supplied in separate box Customer Helpline 0845 640 0800 A B D E C F F 0345 640 0800 0345 640 0800 ...

Page 6: ...k Protectors These are used to prevent the suspension forks from bending or being damaged Handlebar Stem Protector This is used ensure the wedge nut remains in the correct orientation during transit 2 The packaging should be retained until the bike is fully assembled Use the box to store the packaging during assembly NOTE Always recycle the packaging in accordance with local recycling schemes Step...

Page 7: ... adjust bolts make no even slot to each other to prevent wire coming out 2d 2d Brake lever installation A B A B A B 2b Align the Stem WARNING When assembling the handlebars and stem to the bike frame make sure the suspension forks are facing in the correct direction If the suspension forks are assembled correctly the front brake should be facing forwards Failure to observe this warning may prevent...

Page 8: ...u using brake levers as show on 2g picture WARNING Without correct brake cable installation could cause brakes multifunction and this could cause personal injury Do not riding the bike unless brakes are function and we strongly recommend to have professional installer or bike shop install or check for you before you operate the bike You can check any local dealers for further assistant 3 Line up w...

Page 9: ...n the seat post bolt H until the seat post can move freely Once the saddle C is positioned correctly retighten the seat post bolt H WARNING When assembling the seat post make sure it is inserted beyond the minimum insert mark Failure to observe this warning may lead to a potentially unstable seat post and may result in serous personal injury C G H C d 3 c 3 9 Step 3 continued Assembly Customer Hel...

Page 10: ...d pedal E into the threaded hole of the right hand crank arm J Initially tighten the pedal using only your Đngers in the direction indicated on the colour coded stickers Fully tighten using the multitool supplied 4b Fitting the Left Hand Pedal Locate the left hand pedal E This will have a red sticker attached Locate the left hand crank arm J on the bike A This will also have a red sticker attached...

Page 11: ...ke K must be disconnected This allows the front tyre to pass between the brake pads during assembly Squeeze the two arms L of the front brake K together with one hand Using your other hand pull the guide pipe and cable M across and up to release it from the right hand arm Customer Helpline 0845 640 0800 0345 640 0800 ...

Page 12: ...ction of Rotation arrow embossed on the side When the front wheel D is assembled the arrow should be pointing in the direction that the wheel will rotate Insert the axle of the front wheel D into the slots at the bottom of the suspension forks O While ensuring the wheel is centralised in the suspension forks O fully tighten the wheel nuts N using the supplied multitool 0345 640 0800 ...

Page 13: ...ght hand arm L Once the guide pipe and cable is located release the pressure on the two arms L Check that the front wheel D rotates freely If it does not the front wheel D may not be located centrally between the suspension forks O Alternatively the front brakes may need adjusting Please refer to the supplied Maintenance Manual Step 5 continued Assembly Customer Helpline 0845 640 0800 0345 640 080...

Page 14: ...r no circumstances should the tyres be inflaf l ted above the maximum pressure stated on the side of the tyres WARNING Only inf flate the front and rear tyres using a bicycle pump Do not attempt to use another type of pump to inf flate the tyres Before riding the bike the front and rear tyres must be fully inf l llated the pressures indicated on the side of the tyre 6 0345 640 0800 ...

Page 15: ...ebars B You must be able to operate the bell P without removing your hand from the handlebars Using a suitable screwdriver tighten the retaining screw at the bottom of the bell Also rotate all brake levers to correct angle for your hand holding position Tighten up the screw at top of levers P The bike is now fully assembled and ready to ride P P A A 30 0345 640 0800 ...

Page 16: ... the Brakes Work Stand next to the bike and apply the front brake and push forwards If the wheels move the front brake may not be working correctly If required adjust the front brake as described in the Maintenance Manual Repeat the above check for the rear brake 5 Do the Handlebars Move Hold the front wheel between your legs and try to move the handlebars If the handlebars move the stem bolt may ...

Page 17: ...er i e wet foggy windy or icy always wear bright reflective clothing which is warm and waterproof You should always give other road users clear signals in plenty of time particularly when approaching junctions Always brake earlier than you would in the dry as the required braking distance will be increased Be aware that all types of surface become greasy or slippery in bad weather Do not turn or b...

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Vibe 391/5116, Assembly Manual

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