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UFREE SPORTS VEHICLE

                                                                           

www.scooter-manufacturer.com 

 

USER MANUAL 

POCKET BIKE PB-G02

 

 

Summary of Contents for PB-G02

Page 1: ...UFREE SPORTS VEHICLE www scooter manufacturer com USER MANUAL POCKET BIKE PB G02 ...

Page 2: ...for show purposes only CONTENTS PAGE INTRODUCTION 2 TECHNICAL DATA 2 UNPACKING AND SETTING UP BEFORE RIDING 3 SAFETY 3 BEFORESTARTING 3 STARTING THE ENGINE FIG 2 4 CARBURETOR FIG 3 4 RIDING 4 PERIODIC MAINTENANCE 5 CHAIN SETTING AND MAINTENANCE 5 CENTRIFUGAL CLUTCH REPAIR OR REPLACEMENT 5 BRAKES ADJUSTING FIG 4 6 FRONT BRAKES PADS REPLACEMENT FIG 7 6 REAR BRAKES PADS REPLACEMENT FIG 7 6 REMOVE AND...

Page 3: ...quipped with disk brakes The rear brake is controlled with the left fever and the front brake is controlled with the right lever on the handlebars BASIC TECHNICAL DATA ENGINE MT A1 TWO STROKE NUMBER OF CYLINDERS 1 SIZE CAPACITY 47 cc ENGINE COOLING SYSTEM AIR COOLED POWER OUTPUT 2 5kW at 8700rpm CARBURETOR DELL ORTO FUEL ADMISION REED VALVE DIRECT TO CRANKCASE IGNITION ELECTRONIC SPARK PLUG NGK B9...

Page 4: ...rake lever bolts 3 Throttle Assy bolts 4 Stop switch 5 Front brake lever 6 Rear brake lever Range of adjusting handlebars function position The minibike is unsuitable for public road use It does not comply with valid Safety Standards Unsafe and careless use of a minibike can result in serious injuries The driver can minimize the potential risks by wearing the Safety Equipment The driver must wear ...

Page 5: ...t the no load speed to such a rate lest coupling should take along the no load speed to such a rate lest coupling should take along the rear wheel For adjustment use the adjustment screw N 4 on the carburetor Fig 3 Fig 2 Fig 3 CARBURETOR OFF 1 Suction chamber 2 Sleeve screw 3 Carburetor body 4 Adjusting screw of no load run 5 Float chamber 6 Fuel cock RIDE After mounting the Minibike and slow turn...

Page 6: ...CHAIN SETTING AND MAINTENANCE To set the chain tension loosen the Nut 920 011 01 of the axel thru the rear wheel and the nut 914 021 01 of the rear Caliper anchor plate The required chain tension chain free play is 5 mm 200in and is performed by equal movement of the Axel adjustor plate 920 009 01 on the both sides of the rear wheel When the adjustment is correct tighten the Axel nuts and the Cali...

Page 7: ...00 each other Remove the old brake pads from both parts Slide the brake plate fitted with pin into the part with operating mechanism Force on carefully the brake plate into the opposite piece Before reassembly clean the whole brake Assembly follows in reverse sequence REAR BRAKE PADS REPLACEMENT FIG 7 Before replacing the rear brake lining it is necessary to loosen the nut 920 006 01 of fine adjus...

Page 8: ...stor plate nuts M6 Move the wheel forward and remove the chain Safely hold keep the rear wheel front ailing out while pulling out the axel Caution note the location of both spacer tubes and one spacer washer between caliper mount plate and rotor while removing wheel When refitting the wheel make sure to slide the brake rotor into the caliper between the pads Hold the wheel in place and fit the whe...

Page 9: ...UFREE SPORTS VEHICLE www scooter manufacturer com 8 ...

Page 10: ...UFREES PORTS VEHICLE www scooter manufacturer com 9 10 ...

Page 11: ... BODY CHAIN GUARD FRONT FENDER NOW VARNISHED FRONT FENDEA VARNISHED GLASS BODY WT COMPLETE NON VAANISHEO GLASS BOOY KIT COMPLETE VARNISHED FAIRING NON VARNISHED SEAT TA4 ASSEMBLY NON VARNISHED FAWING VARNISHED SEAT TALL ASSEMBLY VARNISHED WINDSHIELD RIVETS RUBBER WASHER 5 5 23 5 5 STEERING C40 01 004 BOWDEN OUST GUARD C40 02 003 CAP C40 02 001 NUT C40 01 901 HANO GRIPS PAIR C40 01 906 CAS CABLE SL...

Page 12: ...UFREE SPORTS VEHICLE www scooter manufacturer com 13 C40 02 907 FRONT BRAKE COMPLETE C40 10 907 REAR DRAKE COMPLETE Fig 7 ...

Page 13: ...ur work always DISMANTLING AND MOUNTING OF AIR FILTER FIG 3 Dismantling the air filter unscrew 2 and so ease the holder and put down the suction chamber 1 On this way you gain access to the filter that you can take off by means of screw driver After cleaning and lubricating it with engine oil proceed the assembly on a reverse sequence WHAT TO DO BEFORE A PERIOD OF IDLENESS Should the minibike not ...

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