Van Der Stahl OPL Series Operating Instructions Manual Download

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Printed JUL 2019

3rd Edition 3.02E

MICROCOMPUTER-CONTROLLED TEMPERATURE CONTROL

IMPULSE SEALER

OPL (USA) SERIES

OPERATING INSTRUCTIONS

www.vanderstahl.com

K TYPE

Summary of Contents for OPL Series

Page 1: ...Printed JUL 2019 3rd Edition 3 02E MICROCOMPUTER CONTROLLED TEMPERATURE CONTROL IMPULSE SEALER OPL USA SERIES OPERATING INSTRUCTIONS www vanderstahl com K TYPE ...

Page 2: ...OPL USA Series Operating Instructions Ver 3 02E 2 ...

Page 3: ...s ignored Attention Important Notes and Restrictions Read the directions in order to avoid misuse of the unit TIPS Great Tips and References when using the unit Highly recommend reading through the information Thank you for purchasing the OPL series sealer Please read all of the safety and operating instructions before operating this machine Periodic maintenance and proper operation are necessary ...

Page 4: ...8 Sealing pressure adjustment 22 8 9 Test sealing 22 8 10 Film position and temperature sensor 22 8 11 Sealing by selected operation method 23 8 12 The finished seal 23 8 13 Power switch OFF 24 8 14 Inspection after operation 24 9 Adjustments 25 9 1 Sealing pressure adjustment method 25 9 2 Pressure adjustment method for table switch plate For 200 300 models 26 10 Replacing the routine maintenance...

Page 5: ...OPL USA Series Operating Instructions Ver 3 02E 5 13 Common problems and solution 42 14 Error message and solutions 44 15 To discard 46 Exploded view Parts list 47 ...

Page 6: ...0 20 200 23 5 385 x 570 x 365 K OPL 300 5 110 1100 5 300 16 360 x 580 x 360 K OPL 300 10 110 1500 10 300 16 5 360 x 590 x 360 K OPL 300 20 220 2400 20 300 25 385 x 590 x 370 K OPL 450 5 110 1200 5 450 15 520 x 510 x 360 K OPL 450 10 220 2200 10 450 16 520 x 380 x 370 K OPL 600 5 110 1500 5 600 19 680 x 390 x 360 K OPL 600 10 220 2700 10 600 23 5 680 x 390 x 370 1 Specification Standard equipped Op...

Page 7: ...ype SE plug 200 240V 27277 AC power cord type BF plug 200 240V 2 Package contents Table switch plate Standard table Air pedal Air pedal is mounted to the table switch plate at the time of factory shipment Optional item except for the OPL 450 5 Heating element Phillips screwdriver Seal gauge Only for the single side heating models The seal gauge is not included for the upper heating element models ...

Page 8: ...ir pedal seal gauge OPL 300 10 Heating element 5pcs Phillips screwdriver table switch plate with air pedal seal gauge OPL 300 20 Heating element 5pcs Phillips screwdriver table switch plate with air pedal OPL 450 5 Heating element 5pcs Phillips screwdriver standard table air pedal seal gauge OPL 450 10 Heating element 5pcs Phillips screwdriver air pedal seal gauge OPL 600 5 Heating element 5pcs Ph...

Page 9: ... set Glass tape 5m or 10m roll 1 roll Sarcon sheet 2 pcs set or 5m roll 1 roll Plastic nut black 6mm 5 pcs set Microswitch 1 pc Microswitch case 1 pc 1 The impulse sealer is a machine which sends strong electric current quickly to the thin ribbon heater which presses against the film and instantly heat seals the package Though this machine yields superior quality sealing it is not compatible with ...

Page 10: ...ation details are illustrated below Please check them before beginning operation Labels not readily apparent are indicated by dotted lines 5 Warning caution label location and content This label is adhered to the bottom plate Adhered on the pressure lever If Warning caution labels peel off or are lost please purchase the proper labels and place them in the appropriate location ...

Page 11: ...ning Do not use for packaging liquids Do not splash water on the machine or use machine for packaging liquids since machine is not waterproof There is a danger of electrocution or malfunction of the machine Warning Do not insert any metal objects into the sealing area Please do not place any metal objects into the sealing area during operation This could cause electrocution Warning When replacing ...

Page 12: ...s OFF when the power cable is inserted with the power switch ON position This is due to the safety circuit function and not a malfunction Make sure if the power switch is turned OFF before inserting the power cable Caution Do not place hands in the sealing area 1 With prolonged use the sealing area will retain heat and become hot 2 Never place your fingers or hands in this area between the pressur...

Page 13: ...s will damage the fluoro glass sheet glass tape and other consumables as well as result in heating element breakage This will lead to decreased work productivity and unnecessary power consumption Ɣ Set the cooling temperature depending on the film Cooling process is important when using an impulse sealer After the film is heated the film must cool with the frame and pressure lever in the closed po...

Page 14: ...hot just by plugging the unit in or turning the power switch to the ON position The heater will only become hot for an instant when the heating process is in operation However after extended periods of use the sealing area may become hot Ɣ Printer outlet The printer outlet is located on the underside of the seal frame head It is to be used ONLY when mounting the optional printer Ɣ Should an abnorm...

Page 15: ...ding on the packaging material thickness Depress the air pedal to start operation 1 Set the seal condition according to the film being used 2 Set the auto cycle interval 3 Turn ON or OFF the auto cycle interval mode The table switch plate can be mounted to the OPL 200 and OPL 300 series and can be activated by setting the air pedal The air pedal is set to the table switch plate at the time of fact...

Page 16: ...ge changes in setting In an emergency press the STOP button All operations are stopped and the sealer returns to the initial position STOP button Control unit Digital display Displays the real time temperature and other settings Mode indicator lights Numerical setting arrows Auto cycle ON OFF Setting can be increased or decreased Heat cool lamp Red lamp during heating Blue lamp during cooling Turn...

Page 17: ...ble for easy operation The wing nuts are attached to the bolts at the position where the table is attached to the body frame 2 OPL 450 OPL 600 Series The table switch plate cannot be mounted to these sealer models See How to set each RSHUDWLRQ PRGH ĺ SDJH 19 for more details B Standard table attachment For the OPL series of sealers the standard table will be optional parts except for OPL 450 5 Fix...

Page 18: ...electrical outlet has adequate current carrying capacity 8 3 Air hose insertion 8 4 Plugging in the electrical power cord 8 5 Power switch ON Body frame air switch with elbow joint Air hose Securely insert the hose 110V 220V Female socket Male power socket Warning Caution Attention Always use the AC power cord designated by Van der Stahl Scientific There is a danger of fire if the electrical power...

Page 19: ... the air pedal set to the table switch plate Place WKH DLU SHGDO RQ WKH ÀRRU RU WKH RWKHU SODFH 3XVK WKH 872 21 2 EXWWRQ WR turn OFF the auto cycle mode Set the air pedal included in the accessories referring to LU KRVH LQVHUWLRQ ĺ SDJH 18 Table switch plate operation 3XVK WKH 872 21 2 EXWWRQ WR turn OFF the auto cycle mode Mount the table switch plate referring to 8 2 Mounting WKH WDEOH ĺ SDJH 17...

Page 20: ...E mode and set by adjusting values with the arrows and Setting range 0 0 5 0 seconds Heating time in temperature control means time set temperature is maintained and sealing is performed normally without excessive heating time Even if heating time is set to 0 0 sec Setting heating time is effective only when the packaging film bag is thick and sealing is not achieved or if achieved the film is dam...

Page 21: ...P DISPLAY COOLING TEMP DISPLAY AUTO CYCL DISPLAY FIRST TIME PUSH SECOND TIME PUSH THIRD TIME PUSH FOURTH TIME PUSH PUSHING FIVE TIMES WILL RETURN YOU TO THE TEMP DISPLAY TO RESET THE VALUES When setting the seal parameters to heating temperature 360ºF heating time 0 8 sec cooling temperature 140ºF and auto cycle 2 4 sec Auto cycle and cycle interval time setting 6HOHFW WKH 17 59 PRGH DQG VHW E DGM...

Page 22: ...ion The reached heating temperature may vary depending on the film position against the temperature sensor Make sure to place the film pouch on the same position every time you perform sealing 8 8 Sealing pressure adjustment 8 9 Test sealing 8 10 Film position and temperature sensor Pressure adjusting nut Temperature sensor Temperature sensor The film placed above the temperature sensor The film p...

Page 23: ...the STOP button The pressure lever returns to the initial state raised The values set at 8 7 Seal parameter settings RQ WKH FRQWURO XQLW ĺ SDJH 20 are not cleared after pushing the STOP button Sealing is completed when the pressure lever rises after the heating and cooling cycles have ended If a smooth seal is not achieved perform the heating cooling pressure settings over again 8 11 Sealing by se...

Page 24: ... again for the next operation when you turn ON the power switch Pull out the plug from the outlet if not using the machine for a long period of time After use please clean up the parts Inspect parts such as fluoro glass sheet and heating element to make sure that they are not damaged If the parts appear to be damaged replace them referring to operating instruction 8 13 Power switch OFF 8 14 Inspec...

Page 25: ... adjusting nut fixing screw In the case of bag thickness 0 6mm or more In the case of 0 1mm to 0 5mm In the case of 0 1mm to 0 2mm In the case of 0 1mm or less Pointer Pointer Seal pressure adjusting nut Pressure rubber Shock absorbing clearance about 3mm Maximum compression about 2mm Warning Operating while the nut is turned excessively clockwise the direction for handling thinner packaging mater...

Page 26: ...the bag on the table switch plate In such a case adjust the force degree by turning the pressure adjusting screw on the back of the table switch plate 9 2 Pressure adjustment method for table switch plate For 200 300 models Table switch plate pressure adjustment screw The pressure adjusting spring is installed inside the screw ...

Page 27: ...e sealing section Pressure lever Pressure lever Silicone rubber Silicone rubber Fluoro glass sheet Fluoro glass sheet Glass tape Glass tape Glass tape Sarcon sheet Sarcon sheet Heating element Heating element Temperature sensor Temperature sensor 110V 220V Always unplug the machine before maintenance Warning Warning Warning Always unplug the power plug before replacing parts There is a danger of e...

Page 28: ...ssure lever For the installment method please refer to Attention of 6HDOLQJ SUHVVXUH DGMXVWPHQW PHWKRG ĺ SDJH 25 10 1 Preparation for parts replacement Pressure adjusting nut Small lever Pressure rubber Pressure lever Sliding shaft Warning When the pressure lever is lifted up you can activate the microswitch by clicking it with a thin stick etc Do not activate the microswitch as it will start heat...

Page 29: ...astic nuts to secure c roll bar with b roll bar fastening plates OPL 200 300 20 1 Loosen two white plastic nuts at the front side of the machine to remove a fluoro glass sheet holding plate 2 Loosen two black plastic nuts that fix b fluoro glass sheet roll bar fastening plates so c fluoro glass sheet roll bar can be moved Slide the fluoro glass sheet toward you 3 Cut the damaged part of the fluoro...

Page 30: ...ng transparent tape etc Wind it on c roll bar 5 Set c roll bar with the new fluoro glass sheet to the initial position Temporary tighten the two black plastic nuts that fix b roll bar fastening plates 6 Slide fluoro glass sheet toward you Insert the edge of the fluoro glass sheet between a lower holding plate and d fluoro glass sheet holder support 7 Fix a lower holding plate with two black plasti...

Page 31: ...ew B the heating element will be kept stretched tight Thus the heating element terminal cannot be inserted between the electrode plate and plate spring 4 Insert a Phillips screwdriver into the hole of the electrode cover and loosen screw C The heating element can be removed 10 4 Heating element replacement Electrode mounding bracket Electrode plate Electrode plate spring Electrode cover Screw A Sc...

Page 32: ...ectrode cover removed in 2 5 When mounting a heating element insert each terminal between the electrode plate and electrode plate spring While pushing down the terminal with your fingers so it stays in place tighten the screw C with a Phillips screwdriver 6 Tighten the screw B loosened at the procedure 3 so the heating element is stretched tight When the screw B is not tightened enough the heating...

Page 33: ... sheet 2mm longer than the seal area for left and right sides and adhere it to the lever 5 Adhere the glass tape over the Sarcon sheet so it covers the electrode about 5mm 6 Fix the tip of temperature sensor removed in 2 with the temperature sensor fixing plate and screw 10 5 Glass tape and Sarcon sheet replacement Electrode Adhere the glass tape over the Sarcon sheet Glass tape About 5mm About 2m...

Page 34: ...Using an industrial purpose alcohol etc completely remove the adhesive residues remaining on the metal portion of the pressure lever 3 Adhere the new silicone rubber starting from the edge 10 7 Pressure rubber replacement 10 6 Silicone rubber replacement Silicone rubber Pressure lever Adhere from the edge Height of Impact absorption part Pressure rubber cross section diagram 3mm Caution Impact abs...

Page 35: ...in 3 using the screws Please refer to the illustration on the right for how to install to the microswitch case 7 Attach the microswitch case to the common frame 8 Return the pressure lever etc removed in 1 to the initial state 10 8 Microswitch replacement Common frame Microswitch case Microswitch case Microswitch case Microswitch Microswitch Gray Gray Black HOORZ COM NO NC Warning Always unplug th...

Page 36: ...rature sensor fixing plate the A 1 side and the temperature sensor fixing plate the A 2 side 7 Fix the temperature sensor module 8 Install the heating element referring to 10 4 HDWLQJ HOHPHQW UHSODFHPHQW ĺ SDJH 31 Essential tools Phillips screwdriver Replace when The temperature sensor is damaged The temperature sensor is also sold individually The temperature sensor is positioned so that it slide...

Page 37: ...ature sensing part Temperature sensing part Heating element TIPS Be sure to pay utmost care and operate accurately as misaligning or forgetting to attach the temperature sensor will prevent the machine from measuring temperature properly Please refer to the right illustration Caution The sealing cannot be performed if the temperature sensor is displaced or shifted from its position ...

Page 38: ...QQHU SULQWLQJ W SH WKDW SULQWV EHORZ WKH VHDOLQJ VXUIDFH DQG WKH other is outer printing type that prints above the sealing surface Models Inner printer Outer printer OPL 200 10 FEP N2 OPL 300 5 OPL 300 10 FEP N2 FEP OS N2 OPL 450 5 OPL 450 10 FEP N2 FEP OS N2 OPL 600 5 OPL 600 10 FEP N2 FEP OS N2 11 About the optional hot stamp printer RX FDQ FKRRVH HLWKHU RU OLQH SULQWLQJ E FKDQJLQJ WKH VHWWLQJ ...

Page 39: ...OPL USA Series Operating Instructions Ver 3 02E 39 12 Electric diagram 110V ...

Page 40: ...OPL USA Series Operating Instructions Ver 3 02E 40 200 240V 10mm ...

Page 41: ...OPL USA Series Operating Instructions Ver 3 02E 41 200 240V 20mm ...

Page 42: ...s not lower Sound beeps ー The control unit may be damaged Replace the control unit Heating lamp turns on but there is no heat and sealing is not performed Is the heating element damaged Replace the heating element Is there a bad connection between the electrode and the heating element Polish the metal area where the electrode and the heating element meet with sand paper Is the black blue wire from...

Page 43: ...de fuses etc Is only one side of the silicone rubber worn or dented Replace the silicone rubber Is there a gap on only one side between the pressure lever and frame when the pressure lever is lowered If such a gap exists consult your local dealer Sealing is not consistent and only a part of the seal melts or burns Is there any damage to the consumable parts of where the sealing is bad Replace all ...

Page 44: ...le outlet adapter Insert the power plug directly to the power outlet Always use genuine Van der Stahl Scientific heating element Is the temperature sensor displaced or shifted from its position Correct the positional shifting or disconnection of the temperature sensor referring to 10 9 Temperature VHQVRU UHSODFHPHQW ĺ SDJH 36 LJLWDO GLVSOD ÀLFNHUV Displayed when over 200V is supplied to the machin...

Page 45: ...nector If the error continues the temperature sensor may be damaged Replace the temperature sensor referring to 10 9 Temperature sensor UHSODFHPHQW ĺ SDJH 36 LJLWDO GLVSOD ÀLFNHUV Displayed when the anormal output voltage from the temperature sensor LJLWDO GLVSOD ÀLFNHUV Displayed when the microswitch is not turned ON after the pressure lever is lowered Is the seal pressure adjusted DFFRUGLQJ WR W...

Page 46: ... owner of the equipment is responsible for proper disposal of the equipment When you need to dispose of the machine please follow the guidance of your local authority For further information we advise you to contact your local waste facility 15 To discard ...

Page 47: ... Instructions Ver 3 02E 47 When ordering spare parts please consult the exploded view diagram spare parts list on the following pages and provide both the part name and code number to your local dealer Exploded view Parts list ...

Page 48: ...3 4 5 6 7 8 9 12 13 13 14 15 16 17 17 18 20 21 23 24 25 26 30 32 32 32 33 34 35 43 44 50 50 51 53 55 56 57 58 60 61 62 63 66 72 73 19 19 29 49 59 46 48 42 110V 220V 44 75 a b 75 220V 36 37 40 77 76 OPL 200 10 Exploded View K Type OPL 200 10 ...

Page 49: ...heet roll bar 2 pcs set 26 33191 Fluoro glass sheet with roll bar 2 pcs set 29 421700B H type electrode 2 pcs set 30 421702B Terminal cover w screw 2 pcs set 32a b c 23020D OPL frame 1 pc 33 39141B Microswitch 1 pc 34 23117 OPL 200 module base 1 set 35 39142 Microswitch case 1 pc Parts no Parts name Sales unit 36 23263 Transformer mounting frame 1 pc 37 Transformer w core cover 1 pc 40 30131 Trans...

Page 50: ... 1 2 2 3 4 5 6 7 8 9 13 16 17 17 18 20 21 23 24 25 26 30 32 32 33 35 37 38 40 43 44 50 51 53 55 56 58 60 61 62 63 66 72 73 19 29 30 29 39 49 59 46 48 57 67 a 12 ｂ 12 c 32 50 34 15 OPL 200 20 Exploded View K Type OPL 200 20 ...

Page 51: ...6 23924 Fluoro glass sheet with roll bar 2 pcs set 29 24954 Electrode set for 20mm 1 pc 30 24952 Electrode cover for 20mm 1 pc 32a b c 23020D OPL frame 1 pc 33 39141B Microswitch 1 pc 34 23917 Module base for 20mm 1 pc 35 39142 Microswitch case 1 pc Parts no Parts name Sales unit 37 Transformer w core cover 1 pc 38 32355 Transformer core cover 1 pc 39 32130 Transformer cover 1 pc 40 32132 Transfor...

Page 52: ...3 4 5 6 7 8 9 12 13 13 14 15 16 17 20 21 23 24 25 26 30 34 33 35 43 44 50 50 51 53 55 56 57 58 60 61 72 73 19 17 18 19 29 49 59 46 48 62 63 66 42 110V 220V 44 75 a b 75 220V 36 37 40 77 76 OPL 300 Series Exploded View K Type OPL 300 10 K Type OPL 300 5 ...

Page 53: ... pc 19 a b 30200 Fluoro glass sheet holder support with screw nut 1 pc 20 30005 Sarcon sheet 2 pcs set 21 39434 Glass tape 25mm width x 5m roll 1 roll 39435 Glass tape 25mm width x 10m roll 1 roll 23 7 Heating element 10 pcs set 24 30192 Fluoro glass sheet 2 pcs set 25 30193 Fluoro glass sheet roll bar 2 pcs set 26 30191 Fluoro glass sheet with roll bar 2 pcs set 29 421700B H type electrode 2 pcs ...

Page 54: ... 1 2 2 3 4 5 6 7 8 9 13 a 12 69 17 18 20 21 23 24 25 26 30 32 32 33 35 37 38 40 43 44 50 51 53 55 56 58 60 61 62 63 66 73 39 49 59 46 48 57 b 12 16 67 19 c 32 34 50 72 29 30 29 15 OPL 300 20 Exploded View K Type OPL 300 20 ...

Page 55: ...ar 2 pcs set 26 35321 Fluoro glass sheet with roll bar 2 pcs set 29 24954 Electrode set for 20mm 1 pc 30 24952 Electrode cover for 20mm 1 pc 32a b c 23020D OPL frame 1 pc 33 39141B Microswitch 1 pc 34 23917 Module base for 20mm 1 pc 35 39142 Microswitch case 1 pc Parts no Parts name Sales unit 37 Transformer w core cover 1 pc 38 27355 Transformer core cover 1 pc 39 32130 Transformer cover 1 pc 40 ...

Page 56: ... 12 13 13 14 15 16 17 17 18 20 21 23 24 25 26 30 32 33 34 35 43 44 44 50 50 51 53 55 56 57 58 60 61 72 73 75 19 19 29 49 59 8 b 32 C 32 46 48 42 110V 220V a b 75 36 38 37 37 76 77 40 40 39 OPL 450 Series Exploded View K Type OPL 450 10 K Type OPL 450 5 ...

Page 57: ...ut black 6mm 5 pcs set 18 27210 Fluoro glass sheet holding plate lower 1 pc 19 a b 27200 Fluoro glass sheet holder support with screw nut 1 pc 20 27005 Sarcon sheet 2 pcs set 21 39434 Glass tape 25mm width x 5m roll 1 roll 39435 Glass tape 25mm width x 10m roll 1 roll 23 7 Heating element 10 pcs set 24 27192 Fluoro glass sheet 2 pcs set 25 27193 Fluoro glass sheet roll bar 2 pcs set 26 27191 Fluor...

Page 58: ...5 6 7 8 9 12 13 13 14 15 16 17 17 17 18 20 21 23 24 25 26 30 30 33 34 35 43 44 44 50 50 51 53 55 56 57 58 60 61 68 68 68 72 73 75 19 19 29 29 49 59 46 48 a b 75 36 38 37 37 76 77 40 40 39 OPL 600 10 OPL 600 Series Exploded View K Type OPL 600 5 K Type OPL 600 10 ...

Page 59: ...Fluoro glass sheet holding plate lower 1 pc 19 a b 32200 Fluoro glass sheet holder support with screw nut 1 pc 20 32005 Sarcon sheet 2 pcs set 21 39434 Glass tape 25mm width x 5m roll 1 roll 39435 Glass tape 25mm width x 10m roll 1 roll 23 7 Heating element 10 pcs set 24 32192 Fluoro glass sheet 2 pcs set 25 32193 Fluoro glass sheet roll bar 2 pcs set 26 32191 Fluoro glass sheet with roll bar 2 pc...

Page 60: ...Y6604 JUL 2019 3rd Edition OPL USA Series Operating Instructions Ver 3 02E Represented by ...

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