USSC 1600G Installation & Operator'S Manual Download

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Installation/Operator's Manual #851062H

MODEL: 1600G / 1800G

THE WOOD AND COAL FURNACE

SAFETY NOTICE: IF THIS FURNACE IS NOT PROPERLY INSTALLED, A HOUSE FIRE
MAY RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION DIRECTIONS.
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION REQUIREMENTS IN YOUR AREA.

UNITED S

UNITED ST

ATES

TES

OVE C

VE C

VE COMP

OMP

OMPANY

ANY

Keeping America Warm Since 1869

COMPANY

TED

STATES STO

Summary of Contents for 1600G

Page 1: ...Y FOLLOW THE INSTALLATION DIRECTIONS CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION REQUIREMENTS IN YOUR AREA UNITED S UNITED S UNITED S UNITED S UNITED ST T T T TA A A A ATES TES TES TES TES S S S S ST T T T TO O O O OVE C VE C VE C VE C VE COMP OMP OMP OMP OMPANY ANY ANY ANY ANY Keeping America Warm Since 1869 COMPANY U NITED STATES STOV E C S S U ...

Page 2: ...G Do not alter this appliance in any way Doing so may void your warranty LOCATINGYOURFURNACE The furnace is to be installed maintaining clearances as shown in illustration Do not place the furnace directly on a combustible floor If you re placing it on a combustible floor an approved fire retardant material equivalent to 3 8 UL Listed millboard should be placed under the furnace The material must ...

Page 3: ... vary with the type of flue connection used Be sure to maintain the specified clearances for your type of installation TYPE OF FLUE REQUIRED CONNECTION CLEARANCE 24 Gauge or Heavier 18 Single Wall Stainless Steel or Black Pipe Double Wall Stainless Steel 6 Model 1600 8 Model 1800 Class A 103HT All Fuel or Equivalent 2 CEILING OR WALL 18 9 18 COMBUSTIBLES SMOKE PIPE TOP OF CHIMNEY MUST BE 2 FT ABOV...

Page 4: ...himneys must be inspected more frequently and the chimney should be cleaned any time the creosote deposits exceed 1 4 thickness A creosote fire in such a chimney can burn out of control because of the air leak through the barometric damper or gas hood Keeping the chimney clean and burning well seasoned wood is absolutely necessary This type of instal lation does require more frequent inspection an...

Page 5: ...e proper furnace performance Model 1600 16 x 20 or equivalent 320 sq in Model 1800 16 x 20 or equivalent 360 sq in Failure to provide return air ducts of the specified size voids the furnace warranty A filter should be installed in the cold air return Furnace filters should be checked and cleaned or replaced regularly If return air is not provided the warm air distributed into your home will be re...

Page 6: ...sher over threaded part of door handle Then attach 1 2 lock nut being careful not to over tighten Handle should turn freely FUEL ASH DOOR LATCH INSTALLATION Withtwo1 4 x3 4 hexbolts attachthedoorlatchtothedoorlatch mounting bracket on the left side of door frame as illustrated Adjust latch until door closes securely FIREBOX The firebrick must be inserted on each side resting on the grate frame Fir...

Page 7: ...w In placing the firebrick in the smoke chamber lift the left side of firebrick first and drop into place See Illustrations below REAR OF FIREBOX TOP 2 1 3 5 4 6 1 2 BRICK MODEL 1600 41 2 BRICKS MODEL 1800 6 FULL BRICKS 7 1 3 4 5 6 2 THE MODELS 1600 AND 1800 HAVE BEEN EQUIPPED WITH DIFFERENT PLENUM OPENINGS THEY ARE AS FOLLOWS MODEL 1600 13 x18 Rectangle Plenum Opening MODEL 1800 18 x18 Square Ple...

Page 8: ...Put brass knob onto end of handle SMOKE DOOR INSTALLATION INSTALLING ASH DOOR SPIN DRAFT 1 Screw spin draft onto 3 8 x 2 1 2 carriage bolt 2 Screw spin draft and bolt assembly into ash door allowing approximately 1 2 of the bolt to extend beyond the inside of the door 3 Secure bolt in place with 3 8 16 locking nut 1 2 3 SPIN DRAFT CAP 3 8 16 x 2 1 2 CARRIAGE BOLT SMOKE DOOR SMOKE DOOR CLIPS 1 4 X ...

Page 9: ...DRAFT Models 1600 1800 1 Using 2 1 4 x 1 bolts lock washers and nuts attach draft to furnace with draft tube clamp 2 Plug draft power cord into receptacle on front of furnace KIT 69189 FORCED AIR DRAFT SHIPPED WITH UNIT 1 Using 2 1 4 x 1 bolt lock washer and nut attach draft adapter bracket to furnace draft tube MODEL 1600 1800 ...

Page 10: ...the Fan Center has no use cap off or pull out FAN CENTER HIGH LIMIT CONTROL THERMOSTAT ELECTRICAL INSTALLATION DRAFT WIRING DIAGRAM TO THERMOSTAT TO R TO G FAN CENTER W W W W L1 1 3 WIRES TO BLOWER MOTOR PLASTIC KNOB SET SCREW NUT PUNCH GR FLEXIBLE CONDUIT TO HIGH LIMIT CONTROL BLUE RED BLK BLK BLUE BLACK TO DRAFT RED BLK ELECTRICAL BOX 2 BLACK BLUE Wired to C on fan center front Wired to G on fan...

Page 11: ...ITCH Two Models are available Model A and Model B Check your switch to see which model you have and wire accordingly RED RED RED RED RED WHITE WHITE WHITE WHITE BLACK BLACK BLACK BLACK BLACK BLACK BLACK BLUE BLUE BLUE GREEN 1400 CFM 1250 CFM 1100 CFM TO R TO G BLOWER MOTOR SETTING LIMIT CONTROL WALL THERMOSTAT DRAFT MOTOR FAN CENTER ELECTRICAL BOX POWER SUPPLY WIRING DIAGRAM BACK VIEW FRONT VIEW R...

Page 12: ...low a point as you can and still heat your home 1 NOTE Never stand in front of loading door when opening it Stand to the side TESTING 1 Check the draft blower by turning the room thermostat up high enough so that the draft blower turns on Then lower the thermostat setting until you hear it shut off 2 Use a sheet of newspaper to test your draft by placing it inside the furnace and lighting it With ...

Page 13: ...types If the motor has sealed bearings no oiling is required If the motor is equipped with fill holes the motor should be oiled every 90 days with several drops of 30 wt oil Check the fit on the load door It must fit tightly If it does not check for deterioration or wear of the ceramic rope seal Replace defective seals Inspect and clean your chimney and stove pipe regularly In event of chimney fir...

Page 14: ...blem Excess smoke or flames coming out door when refueling Solution A Wait 15 seconds and open door SLOWLY thenrefuel B Check length of flue pipe to chimney Your unit should be within six 6 feet of your chimney C Make sure chimney cap is not too close to the top of the chimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffoc...

Page 15: ...SCRIPTION MODEL PART 1 Left Side Front Assy 1600 68821 1800 68962 2 Right Side Front Assy 1600 68822 1800 68961 3 Top Wrapper 1600 69088 1800 68964 4 Back Weldment 1600 68823 1800 68963 5 Side Insulation 2ea 1600 C98771 1800 23977 6 Back Insulation 1600 C98971 1800 23978 2 7 Ash Pan Weldment 1600 68882 1800 68919 8 Carrying Handle 1800 24233 9 Shaker Grate Section 1600 23852 1800 23852 Shaker Grat...

Page 16: ... Rope for Fire Door 52 88057 35 1 2 Rope for Ash Door 32 88057 36 Aqua Siphon Cover 23819 37 Shaker Grate Handle 69005 38 Hinge Bracket 24204 ITEM DESCRIPTION PART 39 1 4 x 3 4 Hex Bolt 83339 6 40 1 20 Kep Nuts 83250 8 41 1 4 x 1 Hex Bolt 83379 42 1 4 x 1 1 4 Carriage Bolt 83445 2 43 1 4 20 Kep Nut 83250 2 44 Smoke Door Curtain 23800 45 Smoke Door Clip 23787 2 46 1 2 Hex Nut 83276 2 47 1 2 Couplin...

Page 17: ... LIST MODELS 1600 1800 Fan Limit Kit C68399 ITEM DESCRIPTION PART 1 High Limit Control 80145 2 3 Speed Switch 80361 3 Plastic Knob C9267M 4 Fan Center 80130 4 1 6 MODEL 1600 1800 Blower Kit C60471 1400CFM 3 5 2 ...

Page 18: ...and 23888 2 1 4 x 1 Bolt 83379 3 1 4 Lock Washer 83414 4 1 4 Hex Nut 83072 5 Erie Motor 120v C45099 6 Draft Cap 23859 7 Draft Tube Weldment 68872 8 Flipper Tube 23899 9 Flipper 23898 10 1 2 13 Hex Lock Nut 83444 11 8 x 1 2 Tek Screw 83455 12 1 2 x 2 1 2 Carriage Bolt C20599 Thermostat 80129 MODEL 1600 1800 MODEL 1600 1800 MND KIT C60357M 4 ...

Page 19: ... 1 Draft Blower 80422 2 Power Supply Cord C40899 3 FAD Bracket 69192 4 10 24 Kep Nut 3ea 83244 5 1 4 20 x 1 Bolt 2ea 83379 6 1 4 20 Lock Nut 83261 FORCED AIR DRAFT PARTS LIST PRE ASSEMBLED AT FACTORY MODEL 1600 1800 KIT 69189 ...

Page 20: ...wn completely wrap a piece of hi temp fiberglass rope gasket provided with the kit around each threaded leg between the washer and the outside of the firebox Tighten the nuts down securely to insure an airtight installation The installation is now ready to be plumbed to your existing domestic hot water system Choose one of the three methods described in the Hot Water Kit Installation Instructions ...

Page 21: ...ress female end of the back draft damper over Hotblast Furnace collar or male end of the duct pipe Be sure that the air flow direction is correct so that the air flow will open the damper in the direction of the duct work HORIZONTAL INSTALLATION SEE PRODUCT LABEL NOTE POSITION SO THAT AIR FLOW WILL OPEN DAMPER FROM BOTTOM VERTICAL INSTALLATION NOTE POSITION SO THAT AIR FLOW WILL OPEN DAMPER IN DIR...

Page 22: ...llustration and secure with sheet metal screws provided 1 Assemble parts B and C to part E bottom 2 Attach to back of furnace 3 Assemble part D to parts B and C 4 Assemble part A top after you have attached filter box to furnace and blower is inside filter box on furnace NOTE The side with the 18 square hole can be used as the right or left side If you want filter on left side of furnace part B sh...

Page 23: ...om of filter box resting on edge of furnace bottom Be sure filter box is perfectly spuare Mark positionofscrew holes on back of furnace Drill starterholesand secureassembly to back of furnacewithself tapping screws DELUXE FILTER BOX KIT C61999 Model 1600 1800 16 x 20 x 1 Filter Required 5 Position filter filler between side filter holders and secure to back of furnace with two selftapping screws 6...

Page 24: ...WRITING ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE BACK OF THE HEATER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION AS SHOWN IN THIS LIST 1 The PART NUMBER 2 The PART DESCRIPTION 3 The MODEL NUMBER 1600 1800 4 The SERIAL NUMBER ____________________ UNITED STATES STOVE COMPANY 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 423 837 2...

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