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Instruction manual

UPC 85 ML

Air Plasma Cutter

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Summary of Contents for UPC 85 ML

Page 1: ...01 Instruction manual UPC 85 ML Air Plasma Cutter...

Page 2: ...02 Revision summary Rev No Version Date issued 00 6938800000 April 24 2018 01 6938800000 September 23 2019...

Page 3: ...eturn clamp with 6m cable with Dix25 4 Initial supply consumables kit of 2 x Electrode 2 x Tip Cutting 1 x Cartridge 1 x Shield Cup 5 Air regulator with filter and water separator mounted on the machi...

Page 4: ...void having any type of fuel with you such as cigarette lighters or matches The cutting sparks can cause burns Keep the tip of the electrode far from your body and from other persons PREVENTION OF ELE...

Page 5: ...ntact with combustible material never use the machine for cutting containers of potentially inflammable material These containers must be completely cleaned before they are cut ventilate the potential...

Page 6: ...in 5 5 5 bar 150 l min Duty cycle 40 25 60A 20 85A 60 45A 60 55A 100 40A 100 50A Power factor 0 99 0 99 Open circuit voltage 280V 280V Protection class IP 44 IP 44 Environmental conditions Cutting 10...

Page 7: ...in the country of use The mains system must be of the industrial type When using long extension cables the core diameter section is increased as required for optimum performance The power input suppl...

Page 8: ...This is to prevent the fumes produced by cutting from being sucked into machine by the cooling fans through the front and side ventilation openings BEFORE CUTTING The operator may start up the machin...

Page 9: ...the switch on the back panel to ON position 2 The green led 5 will light up Unit live 3 The green led 1 will light up to indicate the presence of compressed air in the air circuit Plasma Cutter Setup...

Page 10: ...letely about 20 seconds or pressing it AIR TEST button 3 again to stop it before pressing the RESET button 9 If RESET button 9 is pressed during air flowing out the machine will return error message P...

Page 11: ...use this system with the gouging consumables for gouging applications Check torch parts The torch parts must correspond with the type of operation Refer to Section 5 Torch Parts Selection 1 Hold the...

Page 12: ...up Cutting 85A Shield Cup Gouging Stand off Guide Start Cartridge Torch Head 310336 404181 404165 310334 404173 310337 404169 404161 404177 310335 310333 5 PCS 5 PCS 5 PCS 5 PCS 1 PCS 1 PCS 1 PCS 1 PC...

Page 13: ...eventually ruin the torch Carefully inspect the hose assembly and torch body with regard to any leak or damage NOTE The shield cup holds the tip and the starter cartridge shield cup in place Position...

Page 14: ...teriorated components 5 Put back the casing tightening the side screws EVERY 3 TO 6 MONTHS CLEANING AND REPLACE THE DUST FILTERS Before cleaning the inside of the machine it is obligatory to FIRST fol...

Page 15: ...rer parts 3 Excessive dross Formation a Cutting speeds too slow b Torch stand off too high from work piece c Worn torch parts d Improper cutting current e NON genuine manufacturer parts 4 Short Life o...

Page 16: ...STAND BY 2 Press the button RESET 7 See section STARTING UP TRIGGER ALLARM The Led 2 is ON fast blinking and display shows TRI 1 The operator Turn ON the unit with the torch trigger pressed or broken...

Page 17: ...s torch will not pilot when switch is activated 1 Everything on the panel looks normal The green led and Air led are lit The RESET button is pressed and red led is OFF a Check that shield cup is prope...

Page 18: ...ng temperature If the machine goes into excessive temperature protection mode 2 It is necessary to wait about 10 minutes before resuming welding 3 Check the data plate on the unit or on see section TE...

Page 19: ...e with national law electrical equipment that has reached the end of its life must be collected separately and returned to an environmentally compatible recycling facility As the owner of the equipmen...

Page 20: ...ASMA 85 I2 85A 1torch SL100 I2 60A 1torch SL100 Fe C Pressure 4 8 bar Flow 120 l min 230 500V 3 Phase 85A 230V 1 Phase 60A Thickness Cutting Speed Note Thickness Cutting Speed Note mm mm min mm mm min...

Page 21: ...21 9 WIRING DIAGRAM...

Page 22: ...22 10 PARTS LIST...

Page 23: ...0675R0 63055000 66042200 61374500 620672R0 61370100 61330500 64701000 61190200 620672R0 66139900 66106200 66231000 66042200 64280000 620669U0 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 5...

Page 24: ...EEA has been used in the design EN 60974 1 2012 Ed 4 Arc welding equipment Part 1 Welding power sources EN 60974 10 2014 Ed 3 Arc welding equipment Part 10 Electromagnetic compatibility EMC EN 61000 3...

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