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Please read and understand this instruction manual carefully 
before the installation and operation of this equipment.

OPERATING MANUAL

KUPJRRW80

YEARS

 Warranty

                   

          (Power Source)

2

©

 

Welding Guns Of Australia PTY LTD 2016

Summary of Contents for KUPJRRW45

Page 1: ...se read and understand this instruction manual carefully before the installation and operation of this equipment OPERATING MANUAL KUPJRRW80 YEARS Warranty Power Source 2 Welding Guns Of Australia PTY LTD 2016 ...

Page 2: ...ge represents the latest developments in Inverter technology put together by our professional team of highly skilled engineers The expertise gained from our long involvement with inverter technology has proven to be invaluable towards the evolution and future development of our equipment range This experience gives us the inside knowledge on what the arc characteristics performance and interface b...

Page 3: ...s 4 6 Air Plasma Cutting Technology 7 Technical Data Product Information 8 Machine Layout Descriptions 9 Set Up and Operating Procedure 10 11 Plasma Cutting Procedure Techniques 12 14 SC80 Plasma Torch Parts Breakdown 15 Machine Warranty 16 18 ...

Page 4: ...ses are dangerous Plasma cutting produces fumes and gases Harmful fumes and metallic powders are produced during the cutting operation Metals which are painted or coated or which contain mercury zinc lead and graphite may produce harmful concentrations of toxic fumes during cutting Breathing these fumes and gases can be hazardous to your health Do not breathe the smoke and gas generated whilst wel...

Page 5: ...zle or earth clamp to touch the gas cylinder do not drape welding cables over the cylinder Never plasma cut on a pressurised gas cylinder it will explode and kill you Open the cylinder valve slowly and turn your face away from the cylinder outlet valve and gas regulator Electronic magnetic fields The magnetic fields created by the high currents generated by plasma cutting may affect the operation ...

Page 6: ...er table This equipment is of automatic voltage compensation which enables the maintaining of the voltage range within the given range In case that the voltage of input power supply amperage exceeds the stipulated value it is possible to cause damage to the components of this equipment Please ensure your primary power supply is correct 2 4 Do not come into contact with the output terminals while t...

Page 7: ...material such as hafnium and cerium This insert erodes with use also the nozzle orifice will erode with use Quality of the air used is paramount to longer life of electrodes and nozzles in short clean dry air gives longer parts life the cleaner and dryer the better We recommend use of a Plasma Air Filter What kinds of materials can the plasma cut Virtually any metal can be plasma cut including ste...

Page 8: ...eveloped specifically to enhance and improve the cut quality of the RAZORCUT80 machine Connection of the SC80 Plasma torch provides effortless starting of the cut with powerful fast and accurate cutting capability additional is the benefit of longer life cycle consumable electrodes and cutting tips The RAZORCUT80 is an exceptional machine that is suitable for a wide range of applications including...

Page 9: ...age metre 2T indicator It illuminates when the machine is under 2T status 6 Air Pressure Gauge 7 Amperage Control Dial 8 Output connector DC connect to the work piece 9 Torch connection DC 10 Primary power input cable 11 On Off switch 12 Air supply connector 4T indicator It illuminates when the machine is under 4T status Gas check indicator It illuminates when the machine is under gas check status...

Page 10: ...ected press and release trigger Arc starts press and release trigger Arc stops 6 Set amperage dial Set Up Procedure for PLASMA Cutting 1 Connect the SC80 Plasma Torch to the machine Insert the torch connection into the torch connection receptacle at the front of the machine and screw up hand tight 2 Connect the earth lead to the output terminal of the machine and tighten 1 Connect the SC80 Plasma ...

Page 11: ...hen welding Plasma has high arc voltage if the job or bench is wet and you place your hand or arm on it you can become part of the circuit and receive a shock be sure you are wearing leather gloves Full length pants and covered shoes Wear eye protection a 5 shade is the minimum eye protection with other shades required depending on amperage A face shield is also recommended Operating procedure usi...

Page 12: ...nd the extent of the bevel of the cut The easiest way to reduce bevel is by cutting at the proper speed and height for the material and amperage that is being cut Correct torch height and square to the material Minimum bevel equal bevel Longest consumable life Torch angled to the material Unequal bevel one side may be excessively beveled Torch height too high Excessive bevel plasma stream may not ...

Page 13: ...ape of the nozzle orifice dramatically affecting cut quality in terms of edge squareness dross formation and edge smoothness Minimising the moisture in the air supply is absolutely critical to quality plasma cuts and longevity of consumable parts As a minimum be sure to drain the receiver tank on the air compressor at least daily Most air plasma systems from reputable manufacturers have an on boar...

Page 14: ...h the material When the pierce is complete proceed with cutting Safety Trigger Operation The Suregrip SC80 torch supplied with the RazorCut machine has a new design of safety trigger Just pull back on the trigger whilst increasing your grip and you will feel the trigger move to the on position When you release the pressure it will return to the off position off on off Operating Procedure Technique...

Page 15: ...Ring 11 SC8020 09 Cutting Tip 0 9mm 12 SC8020 10 Cutting Tip 1 0mm 40 50A SC8020 13 Cutting Tip 1 3mm 70 80A 13 SC8030 Retaining Cup 14 SC8040 Stand Off Guide 15 SC8051 Cutting Buggy 16 SC8026 10 Cutting Tip Contact 1 0mm SC8026 11 Cutting Tip Contact 1 1mm SC8026 12 Cutting Tip Contact 1 2mm SC8026 13 Cutting Tip Contact 1 3mm 17 SC8031 Shield Cap Body 18 SC8041 Shield Cap 19 SC8028 16 Gouging Ti...

Page 16: ... UNI MIG Jasic Inverter MIG SWF Power Source Separate Wire Feeder Only 3 Years Clause 3 UNI TIG Jasic Inverter TIG Power Source Only 3 Years Clause 3 UNI MIG Water Cooler 1 Year Clause 3 T R Pulse MIG Power Source Only 2 Year Clause 3 T R Pulse MIG SWF Power Source Separate Wire Feeder Only 2 Year Clause 3 UNI PLAS Power Source Only 3 Years Clause 3 UNI PLAS Jasic Series Power Source Only 2 Years ...

Page 17: ...oods are unable to be repaired the Goods are returned at your cost within thirty 30 days of the delivery date and c Welding Guns Of Australia PTY LTD will not be liable for Goods which have not been stored or used in a proper manner and d the Goods are returned in the condition in which they were delivered and with all packaging material brochures and instruction material in as new condition as is...

Page 18: ...Printed Circuit Board Gun Plug House Cable Support Gas Connector Handle To Suit PP36 with Knobs All Xcel Arc Magmaweld Mig Welding Wires Electrodes Arc Leads Welding Cable Electrode Holder Earth Clamps TIG Welding Torches and Consumables to suit such as Tungsten Electrodes Collet Collet Body Alumina Nozzle Torch Head Torch Head water Cooled Torch Head Flexible Back Caps Gas Lens Torch Handle Cup G...

Page 19: ...19 NOTES ...

Page 20: ...W 2166 AUSTRALIA 112 Christina Rd Villawood NSW 2163 Phone 02 9780 4200 Fax 02 9780 4244 Email sales unimig com au Web www unimig com au Welding Guns Of Australia Pty Ltd ABN 14 001 804 422 Welding Guns Of Australia PTY LTD 2016 ...

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