UE Systems 100-UP 10000SD Instruction Manual Download

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Summary of Contents for 100-UP 10000SD

Page 1: ...U L T R A P R O B E 1 0 0 0 0 I N S T R U C T I O N M A N U A L V 3 2 01...

Page 2: ...Accessories 7 LRM 9 10 7 CFM 9 10 7 UWC 9 10 7 DHC 2 Headphones 7 TFSM 7 TFCM 7 UFMTG 1991 7 WTG 2SP Warble Pipe Threaded Tone Generator 7 BCH 10L 7 BCH WTG2 8 HTS 10 8 LLA 8 RAS RAM MT 8 3 Overview...

Page 3: ...CD Information 19 Freezing a Reading on the Display Panel 19 7 Setup Mode Overview Of Setup Mode 20 How To Use The Setup Mode 20 Menu 01 Data Transfer 20 Menu 02 Display Screen 21 Menu 03 Application...

Page 4: ...Level 34 36 Leaks UltratoneTM 37 Electric Arc Corona Tracking Detection 38 Monitoring Bearing Wear 39 Detecting Bearing Failure 40 Comparative and Historical Trending 40 Lack Of Lubrication 40 Over Lu...

Page 5: ...en up a world of opportunities for inspection and data analysis ULTRASOUND TECHNOLOGY INSTRUCTION SCHOLARSHIP CERTIFICATE Your Ultraprobe 10000 has many applications ranging from leak detection and el...

Page 6: ...amplification to allow for a clear intelligible signal to be received and interpreted For placement align the four prongs on the back with the corresponding receptacles in the front of the pistol and...

Page 7: ...and the RAM Remote Access Module is plugged into the front end of the Ultraprobe B OPTIONAL ACCESSORIES CFM 9 10 A scanning module used for close proximity leak detection in pressure and vacuum system...

Page 8: ...WTG2 This is an optional battery charger for use with all Warble Tone Generators The line input is 220 VAC 50Hz and the charging time is about 8 hours HTS 10 Holster set for the UP10000 Includes a ut...

Page 9: ...out Offset see dB Scale Select in the Set Up Mode Section TRIGGER ON OFF TRIGGER SWITCH The Ultraprobe is always off until the trigger switch is pressed To operate press the trigger To turn the instru...

Page 10: ...ayed in the display panel WRIST STRAP To protect the instrument against being dropped accidentally use the wrist strap SENSITIVITY CONTROL DIAL This is one of the most important controls in the unit I...

Page 11: ...2 Touch test area As with the SCANNING MODULE go from the gross to the fine Start at maximum sensitivity S 70 on the Sensitivity Selection dial and proceed to reduce the sensitivity until a satisfacto...

Page 12: ...he reading while holding the trigger in Immediately release the trigger and the reading will be set Once the trigger is pulled again the instrument will return to normal operation NOTE This operation...

Page 13: ...wise or counter clockwise to adjust the sensitivity volume of the instrument When the cursor is moved to the Frequency Indicator and the Frequency Indicator is blinking the Sensitivity Dial may be spu...

Page 14: ...w able to adjust the sensitivity 3 Once in the Sensitivity mode turn the Sensitivity Control Dial clockwise to increase the sensitivity and counter clockwise to decrease the sensitivity 4 The Sensitiv...

Page 15: ...the Decibel Indicator the Frequency Indicator Storage Location Indicator and the Function Selection Indicator When an indicator is selected or active it will blink When the cursor is moved to the Dec...

Page 16: ...the Valve application has been enabled in the Setup Mode This is described in SETUP Menu 03 Application Select To select the ABCD Screen after the Valve Application has been selected Select Menu 02 Di...

Page 17: ...e bottom of the Display Panel until Press ENTER For is blinking Spin to Edit Text and press Enter 3 The text icon will blink If the field has no entry the screen will be blank 4 The Sensitivity Contro...

Page 18: ...Temperature entry be desired 8 Click on the Temperature setting it will blink rapidly Spin to the left to select a 100 reading ex 200 300 and to the Right to select a tens reading ex 50 9 Click to set...

Page 19: ...the information Click Enter a screen will pop up to confirm the information has been stored 3 To view previously stored information Click the Sensitivity Control Dial to the bottom of the Display Pane...

Page 20: ...ent is off 1 Click both the Yellow ENTER button and the Sensitivity Control Dial at the same time Only after these two controls have been pressed then squeeze the trigger NOTE Hold the Trigger in duri...

Page 21: ...ored data for a selected storage location 1 Follow the steps to Enter the Setup Mode as described earlier 2 Spin to Menu O2 Display Screens 3 Click the Sensitivity Control Dial to enter Display Screen...

Page 22: ...blinking 2 Spin to Alarm Enable 3 Click to Enter 4 Spin to the desired dB Alarm level 6 Click the Yellow ENTER button to exit Menu 07 Set Record Time The recording time can be preset using this featu...

Page 23: ...ext entry is not needed select OFF The Text Editor can be set by entering the Setup Mode 1 Spin to Text Editor 2 Click the Sensitivity Control Dial to enter the Text Editor enable mode 3 Spin the Sens...

Page 24: ...s described earlier 2 Spin to Menu 13 Sensitivity Default 3 Click to Enter 4 Spin to selected sensitivity level 5 Click to set 6 Press the Yellow ENTER button to exit Menu 14 User Frequency Default Th...

Page 25: ...Yellow ENTER button to exit Menu 18 Set Turnoff Time Turn off 0 3 minutes preset at 5 seconds 1 Follow the steps to Enter the Setup Mode as described earlier 2 Spin to Menu 18 Set Turnoff Time 3 Click...

Page 26: ...ive sleeve negative Input level is 0 5 V DC maximum Input resistance is 50 k OHMS Transfer function 1 mV DC degree o C or o F Input range 10o to 475o o C or o F Menu 23 Sensitivity Mode MANUAL AUTOMAT...

Page 27: ...nk rapidly 5 Spin to select a new value 6 Click to set 7 Spin to TIME setting and click on either Hour or Minute the displayed number will blink rapidly 8 Once an Hour or Minute has been selected spin...

Page 28: ...el is sensed The bar graph will move up and down to display sound intensities but the Peak Hold dB reading in the upper left corner will remain constant A thin vertical line on the bar graph indicates...

Page 29: ...e g battery discharges data will not be saved to the Compact Flash Card To select this feature 1 Follow the steps to Enter the Setup Mode as described earlier 2 Spin to Auto Store to CF Menu 33 blinks...

Page 30: ...n such as date time module used and a command for data storage will be shown in the MORE function FIELD ENTRY LIST FOR GENERIC Test Results OK CHK TR2 TR9 B Valves NOTE To use the ABCD Display Screen...

Page 31: ...ity Dial until the cursor moves to the bottom of the Display Panel until Press ENTER For is blinking Spin to Electric Info and press Enter 2 To enter a test condition 3 Spin to Test Results the condit...

Page 32: ...e setting it will blink rapidly Spin to the left to select a 100 reading ex 200 300 and to the Right to select a tens reading ex 50 12 Click to set 13 Spin to Man Manufacturer 14 Click to enter and Sp...

Page 33: ...re to enter and spin to desired pressure PSI or BAR 9 Click to Set 10 Spin to Application codes as APP0 APP9 11 Click to Enter and Spin to desired Application 12 Click to Set 13 Spin to Distance 14 Cl...

Page 34: ...noise There are ultrasonic components in this white noise Since the ultrasound will be loudest by the leak site the detection of these signals is usually quite simple A leak can be in a pressurized s...

Page 35: ...BE over the scanning module and proceed to scan the test area 9 Listen for a rushing sound while observing the meter 10 Follow the sound to the loudest point The Display will show a higher reading as...

Page 36: ...he frequency until the weak signal appears to be clearer and then follow the basic detection methods previously outlined 2 LOW LEVEL LEAKS In ultrasonic inspection for leakage the amplitude of the sou...

Page 37: ...Placement is dependent upon such variables as the size of the leak to be tested the thickness of the test wall and the type of material tested i e is it sound absorbent or sound reflective Remember yo...

Page 38: ...ment follow all your plant or company safety procedures When in doubt ask your supervisor Never touch live electrical apparatus with the Ultraprobe or its accessories The method for detecting electric...

Page 39: ...ny other indicators including heat and vibration changes An ultrasonic system based on detection and analysis of modulations of bearing resonance frequencies can provide subtle detection capability wh...

Page 40: ...ality of the signal for proper interpretation 7 Select same type bearings under similar load conditions and same rotational speed 8 Compare differences of meter reading and sound quality PROCEDURE FOR...

Page 41: ...end bearings including low speed bearings It can also extend the use of the FFT to record all types mechanical information such as leaking valves cavitation gear wear etc 3 GENERAL MECHANICAL TROUBLE...

Page 42: ...r continuous flow operation of the trap Intermittent traps are usually the inverted bucket thermodynamic disc and thermostatic under light loads Continuous flow include the float float and thermostati...

Page 43: ...e steam As the steam starts to condense the pressure against the disc lessens and the trap cycles A good disc trap should cycle hold discharge hold 4 10 times per minute When it fails it usually fails...

Page 44: ...uations the ultrasound generated within the system will be so intense that surface waves will travel from other valves or parts of the system and make it difficult to diagnose valve leakage In this ca...

Page 45: ...level decreases as you move towards the test valve it indicates that the valve is not leaking 6 If the sound level increases as you approach the test valve It is an indication of a leak in the valve...

Page 46: ...be greatest at the site of the partial blockage PROCEDURE 1 Use Contact Stethoscope Module 2 Touch downstream side of suspected area and listen through headset 3 Start test at 40 kHz If the sound appe...

Page 47: ...nd amplification is a very important feature Although there are obvious audible sounds emitted by most operating equipment it is the ultrasonic elements of the acoustic emissions that are generally th...

Page 48: ...equency Battery Status and 16 Segment Bar Graph Sensitivity Detects 005 127 mm diameter leak 5psi 34 bar at a distance of 50 ft 15 24 m Threshold 1 x 10 2 std cc sec to 1 x 10 3 std cc sec Dimensions...

Page 49: ...e case you will see a change lever Move this change lever to the middle of the lock so that it hooks behind the change notch picture 1 2 Now set your personal combination by turning the dials to the d...

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UE Systems 100-UP 10000SD, Instruction Manual

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