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Leyden Wood Stove Stainless-Steel Bypass 

Rod 

SKU 250-00622

 

 

Page 1 o10 

3/7/07 

Travis Industries, Inc.  

Compatibility 

This kit is for Leyden wood stoves with a warped or bent bypass rod.  Because the rod is not 
visible inside the firebox, the only way to determine if the rod is warped is the tensioner bolt.  If 
the bypass does not stay shut, and the tensioner bolt is screwed fully in*, the bypass rod is likely 
warped and will need to be replaced. 

This kit contains an improved bypass rod made of stainless steel.  This improvement is in all 
Leydens manufactured after 2/16/2007 (Rev 002).  If you are uncertain if the bypass rod is 
stainless-steel, remove the bypass handle and check the rod.  If it is stainless-steel a magnet 
will not stick to the rod. 

The tensioner bolt should be 1” long to provide the necessary adjustment on the bypass rod 
assembly.  If the installed bolt is too short, replace it with an included 1” bolt and test bypass 
adjustment.  NOTE: The bypass rod may be warped by the tensioner if this bolt is over-tightened 
repeatedly (the tensioner deflects the rod until it starts to bend).  When adjusting the tensioner 
bolt, tighten it only enough to keep the bypass shut without excessive effort on the bypass 
handle. 

 

Packing List 

• 

Stainless-Steel Bypass Rod 

• 

Interram Gasket 

• 

Combustion Brick Gasket 

• 

(4) ¼-20 1/2” Bolts 

• 

(4) ¼-20 1-1/2” CS Bolts 

• 

(10) ¼-20 Brass Nuts 

• 

 (2) ¼-20 1-1/4” Bolts 

• 

(4) ¼-20 1” Bolt 

• 

# 7 (.204”) Drill Bit 

• 

9/32” Drill Bit 

• 

(2) 10-24 3/8” Screws 

 

Installation 

NOTE:

 

The bypass rod is accessed through the firebox.  We recommend that you lay down a drop cloth and 
clean the firebox prior to conducting the steps below. 

Remove the doors and place them aside.  Remove the top loading door and place it aside. 

Remove the side firebacks (and clips) and place them aside. 

Summary of Contents for Leyden 250-00622

Page 1: ...1 long to provide the necessary adjustment on the bypass rod assembly If the installed bolt is too short replace it with an included 1 bolt and test bypass adjustment NOTE The bypass rod may be warped by the tensioner if this bolt is over tightened repeatedly the tensioner deflects the rod until it starts to bend When adjusting the tensioner bolt tighten it only enough to keep the bypass shut with...

Page 2: ... are used only to hold the brick in place If one of these bolts breaks off we recommend that you leave the threaded portion inside the cast iron damper assembly Two bolts are sufficient for holding the retainer in place We have included two 10 24 3 8 screws if additional fasteners are required use an 11 64 drill for pilot holes NOTE When replacing the retainer use the included 20 bolts included wi...

Page 3: ...2 Page 3 o10 3 7 07 Travis Industries Inc 5 Remove the back brick interram gasket and combustion brick Back Brick Combustion Brick Interram Gasket 6 Remove the combustion brick gasket located on the floor of the firebox directly in front of the combustion box ...

Page 4: ...ravis Industries Inc 7 Remove the firebox back plate You will need to unscrew the four countersunk screws from the front while securing the nuts on the back of the stove Use a phillips screwdriver to remove the 4 screws Firebox Back Plate Secure the nuts on the back of the stove ...

Page 5: ...en removing the damper assembly take care to not damage the combustor NOTE If either of the bolts holding the damper assembly breaks off use the included 7 drill bit to drill out the broken bolt drill from the back side If the threads on the stove are damaged while drilling drill out the hole with the 9 32 drill bit and secure the assembly with the extra 1 1 4 bolts and nuts included with this kit...

Page 6: ...on the right side holding the damper rod in place NOTE If this bolt breaks off use the included 7 drill bit to drill out the broken bolt If the threads on the stove are damaged while drilling drill out the hole with the 9 32 drill bit and secure the assembly with the extra 1 bolt and nut included with this kit Remove this bolt and clip to the right of the damper rod ...

Page 7: ...7 o10 3 7 07 Travis Industries Inc 11 Slide the damper rod down and to the right to remove it from the appliance 12 Install the stainless steel damper rod 13 Replace the damper rod clip use the included 20 1 2 bolt do not use the bolt that was removed from the stove ...

Page 8: ...ion of the damper assembly 16 Replace the tensioner bolt on the damper assembly the upper bolt on the damper plate with the included 1 bolt and nut The bolt should be inserted so it does not tighten against the tensioner plate Tighten the nut against the damper plate to insure the bolt does not back out Tensioner Bolt with Nut Attached Damper Plate Damper Assembly Tensioner Plate on the back side ...

Page 9: ...e 9 o10 3 7 07 Travis Industries Inc 17 Replace the damper assembly While positioning the assembly hold the damper slightly open this allows the rod to slide over the ramp on the damper While installing the damper assembly the damper rod will slide over this ramp ...

Page 10: ...ts and bolt that were removed from the stove 19 Test operation of the damper before replacing the other components The tensioner bolt will probably need to be backed out fully for the bypass to operate 20 Replace the stove components use the included 20 nuts and 20 bolts do not use the nuts and bolt that were removed from the stove Use the included gaskets during re assembly Tensioner Bolt ...

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