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TrailMaster 

Challenger4 300(X)

Set up instruction 

Version: 1.0 

2020/05/05 

This set up instruction is prepared for 

authorized or trained mechanic

 only! This instruction will introduce the set-

up of Challenger4 300X step by step to ensure a correct assembly, however all information in this instruction is 
for reference only! Before assembly, please make sure you have proper tools and knowledge to do it! 

Summary of Contents for Challenger4 300

Page 1: ...prepared for authorized or trained mechanic only This instruction will introduce the set up of Challenger4 300X step by step to ensure a correct assembly however all information in this instruction i...

Page 2: ...Challenger4 300 X Set up instruction 1 1 Check the components after opening the box Pic 1...

Page 3: ...ks Assemble the front shocks to lower suspension arm use 37 44NM torque to fix the shocks attached the frame Note 1NM 0 74 lb ft 2 2 Assemble the rear shocks Assemble the rear shocks to rear swing arm...

Page 4: ...nstruction 3 2 3 Assemble the front plastic fender Tighten all bolts and nuts of the front plastic fender to attach to the main hood Connect the head light and turn light wires to the main wire harnes...

Page 5: ...al bumper Note this is only for Challenger4 300X 2 5Assemble the front and rear wheels screw the tire nuts tightly with torque 37 44NM then cover the hub cover note Picture is for Challenger4 300X whi...

Page 6: ...Challenger4 300 X Set up instruction 5...

Page 7: ...X Set up instruction 6 2 6 Assemble the steering wheel 2 7Assemble the top roll cages front piece rear piece side pieces meanwhile install the side mirror brackets Note the side mirror is only for Ch...

Page 8: ...Challenger4 300 X Set up instruction 7...

Page 9: ...Challenger4 300 X Set up instruction 8 2 8 Install the 4 seats and the 2nd row bar Insert the seat back into the mount holes of seats frame And install the 2nd row bar...

Page 10: ...Challenger4 300 X Set up instruction 9 2 9 Install the seatbelts Install the seatbelts onto the seat belt mounting brackets...

Page 11: ...Challenger4 300 X Set up instruction 10 2 10 Assemble canopy top Put on the canopy top...

Page 12: ...res to the battery poles to to cover them Put the wired battery into the battery mount box covered with the plastic protection cover put the wires out through the protection cover slot fasten the batt...

Page 13: ...Challenger4 300 X Set up instruction 12 2 12 Assemble the windshield note this is only for Challenger4 300X...

Page 14: ...X Set up instruction 13 2 13 Assemble the LED light bar note this is only for Challenger4 300X assemble the LED light bar and connect the light bar wire to main wire harness the plug is under dash on...

Page 15: ...Before driving please read the user manual of TrailMaster Challenger4 300 X carefully you will be given with important safety information and advices Thanks a lot for choosing TrailMaster Challenger4...

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