Torque Fitness tq9 Assembly And Maintenance Manual Download

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Q9-001

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t #:

5099101-C

Assemb

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Hybrid

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Summary of Contents for tq9

Page 1: ...Version TQ9 001 Part 5099101 C Assembly and Maintenance Guide Hybrid TM Strength Technology Gym System...

Page 2: ...Service General Notes 4 Unpacking the Equipment 4 Tools Required 4 Optional Equipment 4 Assembly Tips 4 Parts List 5 6 Assembly Instructions 7 45 Adjustments and Maintenance 39 45 CableAdjustments 39...

Page 3: ...impair freedom of movement Do not wear clothing which is too loose and could get caught in moving parts 6 Make sure all adjustment spring pins are fully engaged after making an adjustment and before u...

Page 4: ...parts may have extra holes that you will not use Use only the holes depicted in the instructions Certain parts make reference to the right and left side of the machine In order to remain consistent d...

Page 5: ...A 50207PA 2000901 2001101 2002101 2002001 2001201 2004001 QTY 8 2 10 10 2 10 4 4 4 2 1 2 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 2 1 1 2 2 1 1 DESCRIPTION 1 4 X 3 4 BUTTON HEAD BOLT 3 8 X 5 1 2 BUTTON HEAD BOLT...

Page 6: ...R FORK 70 71 72 74 75 76 77 78 79 80 81 PART NO 50717PA 5097301 5045001 50028PA 50042PA 5094401 5092001 5050901 5098201 5050401 5051201 QTY 1 2 8 19 2 1 1 1 2 DESCRIPTION WEIGHT STACK LABEL 19mm SHAFT...

Page 7: ...CURELY assemble the two SWIVEL PUL LEYS 2 to the PLATFORM 23 using Two 3 8 X 3 3 4 BOLTS 43 Four 3 8 FLAT WASHERS 30 Two 3 8 LOCK NUTS 34 NOTE Do not overtighten SWIVEL PUL LEYS should rotate freely 3...

Page 8: ...y Position the FRONT UPRIGHT 20 between the PLATFORM 23 and the BASE 19 as shown Assemble the PLATFORM 23 to the BASE 19 using Two 3 8 X 1 BOLTS 85 Two 3 8 FLAT WASHERS 30 NOTE Do NOT fully tighten an...

Page 9: ...Page 9 1 2 3 4 5 6 STEP 3 Assemble the FRONT UPRIGHT 20 to the PLATFORM 23 and the BASE 19 using Four 3 8 X 3 BOLTS 38 Eight 3 8 FLAT WASHERS 30 Four 3 8 LOCK NUTS 34 38 3 8 X 3 23 30 19 20 34...

Page 10: ...Page 10 1 2 3 4 5 6 STEP 4 Assemble the REAR UPRIGHT 25 to the BASE 19 using Two 3 8 X 2 3 4 BOLTS 39 Four 3 8 FLAT WASHERS 30 Two 3 8 LOCK NUTS 34 39 3 8 X 2 3 4 19 25 34 30 30...

Page 11: ...9 Four 3 8 CURVED WASHERS 84 Two 3 8 LOCK NUTS 34 Assemble the TOP BOOM 22 to the TOP FRAME SUPPORT 21 and FRONT UP RIGHT 20 using Two 3 8 X 5 1 2 BOLTS 37 Four 3 8 CURVED WASHERS 84 Two 3 8 LOCK NUTS...

Page 12: ...One KNEE HOLD DOWN ADJ PLATE 14 One 3 8 X 1 BOLT 41 Two 3 8 X 3 4 BOLTS 35 Four 3 8 FLAT WASHERS 30 One 3 8 LOCK NUT 34 NOTE Pull back on the KNEE HOLD DOWN POP PIN and check to make sure the POP PIN...

Page 13: ...PED SHAFT 7 in the PRESS ARM 28 and slide the PRESS ARM 28 up through the slots in the REAR UPRIGHT 25 as shown SECURELY assemble the PRESS ARM 28 19 X 177 3mm TAPPED SHAFT 7 to the REAR UPRIGHT 25 us...

Page 14: ...EIGHT PLATES 78 down over the SOLID GUIDE RODS 10 CAREFULLY slide the HEAD PLATE 80 down over the SOLID GUIDE RODS 10 onto the top of the WEIGHT PLATES 78 NOTE Make sure selector stop on head plate fa...

Page 15: ...PORT 21 using Two 3 8 X 2 3 4 BOLTS 39 Four 3 8 FLAT WASHERS 30 Two 3 8 LOCK NUTS 34 Slide the two 19mm SHAFT COLLARS 83 up against the WEIGHT STACK BOOM 24 and tighten the set screws on the 19mm SHAF...

Page 16: ...R LEG CURL EXT CON NECTOR 68 to the LEG CURL EXT FRAME 57 Two 3 8 X 3 BOLTS 38 Four 3 8 FLAT WASHERS 30 Two 3 8 LOCK NUTS 34 Assemble the LOWER LEG CURL EXT CON NECTOR 72 to the LEG CURL EXT FRAME 57...

Page 17: ...UPPER LEG CURL EXT CONNECTOR 68 as shown SECURELY assemble the LEG CURL EXT TUBE JOINT PLATE 69 to the UPPER LEG CURL EXT CONNECTOR 68 using Two 3 8 X 1 BOLTS 41 Two 3 8 FLAT WASHERS 30 3 8 X 1 41 57...

Page 18: ...RS 30 Assemble the LOWER LEG CURL EXT CON NECTOR 72 to the PLATFORM 23 using Two 3 8 X 2 3 4 BOLTS 39 Two 3 8 FLAT WASHERS 30 NOTE Do not insert 4 1 2 OPEN END CAP 9 until all BOLTS are SECURELY tighe...

Page 19: ...Page 19 1 2 3 4 5 6 STEP 13 Assemble the LEG CURL EXT HANDLE 74 to the LEG CURL EXT FRAME 57 using Two 3 8 X 1 3 4 BOLTS 42 Four 3 8 FLAT WASHERS 30 Two 3 8 LOCK NUTS 34 42 3 8 X 1 3 4 30 74 30 34 57...

Page 20: ...5mm TAPPED SHAFT 63 Two 3 8 X 1 3 4 BOLTS 42 Two 3 8 X 3 1 2 BOLTS 90 Two ORANGE PIVOT WASHERS 44 Four 3 8 FLAT WASHERS 30 Two 3 4 SPACERS 77 Two 3 4 FLANGE SPACERS 40 One 3 1 2 PULLEY 76 Two 3 8 LOCK...

Page 21: ...rt the LEG CURL EXT CAM 60 between the plates on the LEG CURL EXT PEDESTAL 61 as shown Make sure the SPRING PIN shaft goes into one of the holes on the LEG CURL EXT CAM 60 and insert and center One 19...

Page 22: ...STEP 16 Assemble the LEG CURL EXT PEDISTAL 61 ASSEMBLY from Step 15 to the LEG CURL EXT LEFT RIGHT LEG PIVOT 58 59 using Two 3 8 X 3 4 BOLTS 35 Two ORANGE PIVOT WASHERS 44 44 3 8 X 3 4 35 61 58 59 OR...

Page 23: ...4 to the LEG CURL EXT FRAME 57 and LEG CURL EXT HANDLE 74 using Three 3 8 X 3 BOLTS 38 Three 3 8 FLAT WASHERS 30 SECURELY tighten all LEG STATION connec tions made up to this point EXCEPT those that b...

Page 24: ...back nut off 1 4 of a turn Assemble two LEG CURL EXT BACK PAD PLATES 66 to the LEG CURL EXT BACK PAD SUPPORT 75 and the LEG FRAME 57 using Two 3 8 X 3 3 4 BOLTS 43 Two FLANGE NYLON BUSHING 67 Three 3...

Page 25: ...Page 25 1 2 3 4 5 6 STEP 19 SECURELY assemble the LEG CURL EXT BACK PAD 65 to the LEG CURL EXT BACK PAD SUPPORT 75 using Two 3 8 X 1 BOLTS 41 Two 3 8 FLAT WASHERS 30 41 3 8 X 1 30 75 65...

Page 26: ...ABLE END SLEEVE 71 to the LEG CURL EXT CABLE 54 as shown Route the other ball end of LEG CURL EXT CABLE 54 around the PULLEYS and thru the hole on the LEG CURL EXT CAM 60 as shown Assemble the LEG CUR...

Page 27: ...end of the cable from the COUPLER CORE Slide HOUSING off of the CABLE NOTE the FAST ATTACHTM CABLE COUPLER will be re assembled in a later step Thread the JAM NUT end of the WEIGHT STACK CABLE 56 3 4...

Page 28: ...CK CABLE 56 around the PULLEY in the BASE 19 and around the two PULLEYS in the PRESS ARM 28 as shown Make sure the cable runs in the groove of the pulleys NOTE The front PULLEY in the PRESS ARM may ne...

Page 29: ...lower PULLEY in the DUAL FLOATING PULLEY 1 as shown Also see inset Route the WEIGHT STACK CABLE 56 around the two PULLEYS in the BASE 19 and thru the cable slot in the LEFT BASE SHROUD 5 shroud not sh...

Page 30: ...per inset using One 3 8 X 3 4 BUTTON HEAD BOLT 35 One 3 8 FENDER WASHER 29 Re assemble the FAST ATTACHTM CABLE COUPLER to the ball end of the WEIGHT STACK CABLE 56 using the following steps Slide hous...

Page 31: ...IDE 12 using the existing BOLT WASHERS and LOCK NUT as shown Slide the 3 1 2 THREADED FLOATING PUL LEY GUIDE ASSEMBLIES 27 12 over the FLOATING PULLEY GUIDE ROD 15 as shown Repeat the previous two ste...

Page 32: ...LEY and one L TOP GUIDE ROD BRACKET 16 to the WEIGHT STACK BOOM 24 using the exist ing BOLT WASHERS and LOCK NUT as shown Loop the FLOATING PULLEY CABLE 55 around the top PULLEY in the the DUAL FLOATI...

Page 33: ...33 1 2 3 4 5 6 STEP 27 Remove the pre installed hardware as indicated and SECURELY assemble the two FLOATING PULLEY GUIDE RODS 15 to the BASE 19 as shown using the existing hardware 19 PRE INSTALLED 1...

Page 34: ...bled in a later step Route the ball end of SWIVEL PULLEY CABLE 53 thru the TOP FRAME SUPPORT 21 over the PULLEY in the FRONT UPRIGHT 20 and around the two PULLEYS in the BASE 19 Loop the SWIVEL PULLEY...

Page 35: ...PULLEY CABLE 53 around the PULLEY in the bottom of the PLATFORM 23 and thru the SWIVEL PULLEY 2 Make sure the cable runs under the retaining bolt in the SWIVEL PULLEY 2 Re assemble the FAST ATTACHTM...

Page 36: ...E and HOUSING The CABLE COUPLER will be re assembled in a later step Route the ball end of SWIVEL PULLEY CABLE 53 thru the TOP FRAME SUPPORT 21 over the PULLEY in the FRONT UPRIGHT 20 and around the t...

Page 37: ...ULLEY CABLE 53 around the PULLEY in the bottom of the PLATFORM 23 and thru the SWIVEL PULLEY 2 Make sure the cable runs under the retaining bolt in the SWIVEL PULLEY 2 Re assemble the FAST ATTACHTM CA...

Page 38: ...BUTTON HEAD BOLTS 35 Two 3 8 FENDER WASHERS 29 REPEAT STEP 32 to assemble the SWIVEL PULLEY CABLE 53 to the other UPPER SWIVEL PULLEY 26 Make sure the cable runs in the groove of the pulleys 35 3 8 X...

Page 39: ...Adjust the threaded ends of the CABLES 55 going to the 3 1 2 THREADED FLOATING PULLEY 27 until the FLOATING PULLEY CABLES 55 are tight Adjust the tension in the cables by tightening or loosening the t...

Page 40: ...SECURELY assemble the FRONT SHROUD 11 to the TOP FRAME SUPPORT 21 using Four 3 8 X 1 2 BOLTS 85 Four 3 8 FLAT WASHERS 30 Page 40 1 2 3 4 5 6 STEP 34 85 3 8 X 1 2 11 21 30...

Page 41: ...BUTTON HD BOLTS 85 Fifteen 3 8 FLAT WASHERS 30 NOTE To ease in the assembly of the LEFT and RIGHT BASE SHROUDS 5 6 partially thread the bottom two bolts and washers into the FRONT and REAR UP RIGHTS 2...

Page 42: ...OUD 5 and REAR UPRIGHT 25 using One 3 8 X 1 BOLT 41 One 3 8 FLAT WASHER 30 Insert the 4 1 2 OPEN END CAP 9 into the REAR UPRIGHT 25 NOTE SECURELY tighten all LEG STA TION FRAME connections at this tim...

Page 43: ...FT SHROUD 17 and TQ9 RIGHT SHROUD 18 to the INSIDE of the LEFT BASE SHROUD 5 LEFT TOP SHROUD 3 RIGHT BASE SHROUD 6 and RIGHT TOP SHROUD 4 using Eight 1 4 X 3 4 BOLTS 36 Sixteen 1 4 FLAT WASHERS 31 Eig...

Page 44: ...lace To remove the attachment push up on the SLIDE until the ADAPTER is released To attach the ANKLE STRAP 48 assemble one UNIVERSAL ADAPTER 47 to the ANKLE STRAP 48 using one SNAP HOOK 45 Thank you f...

Page 45: ...a silicon or Teflon based Lubricant Nuts and Bolts Tighten and or adjust as needed Cables check tension end fittings and coat ing Replace if damaged or worn Check locking nuts at cable ends Note New...

Page 46: ...Page 46...

Page 47: ...e Floating Pulley Cable 55 threads into the 3 1 2 Floating Pulley Guides 27 step 26 _______ Ensure all adjustments are smooth and easy and that all pull pins easily engage and disengage in all of the...

Page 48: ...Page 48...

Page 49: ...TO YOU WITH RESPECT TO YOUR PURCHASED PRODUCT IS THE LIMITED WARRANTY SET FORTH ABOVE UNLESS OTHERWISE SPECIFICALLY PROVIDED ABOVE WE MAKE NO REPRESENTATIONS OR WARRANTIES REGARDING THE PRODUCT AND W...

Page 50: ...by You conforms to such sample or model 12 NON ASSIGNABILITY In no event is any affirmation representation or warranty relating to the Product applicable to anyone other than You and no other person i...

Page 51: ...PLACE STAMP HERE Torque Fitness 13750 Crosstown Drive NW Suite 204 Andover MN 55304 USA FOLDHERE...

Page 52: ..._ _ _ City _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ State _ _Zip code _ _ _ _ _ _ Area Code _ _ _ Telephone _ _ _ _ _ _ _ Your Email Address _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

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