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Form No. 3446-292 Rev A

Universal Groomer Drive Kit

Reelmaster

®

3100-D EdgeSeries

27-inch Cutting Units

Model No. 03240—Serial No. 321000000 and Up

Installation Instructions

Introduction

This product complies with all relevant European
directives. For details, please see the Declaration of
Incorporation (DOI) at the back of this publication.

Important:

Before installing this kit, ensure that

you have a compatible cutting unit:
03240 is designed for use on 27-inch Reelmaster
DPA Cutting Units.
Refer to the following table for further detail:

Universal
Groomer
Drive Kit

Compatible Cutting
Units

Incompatible Cutting
Units

03240

All aluminum side plate
cutting units, Model
Numbers: 03188,
03189, 03190

Painted red side plate
DPA cutting units,
Model Numbers: 03180,
03181, 03183

Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely.

Visit www.Toro.com for product and accessory
information, help finding a dealer, or to register your
product.

Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.

Figure 1

identifies the location of the model and serial numbers
on the product. Write the numbers in the space
provided.

g357127

Figure 1

1.

Model and serial number location

Model No.

Serial No.

© 2021—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420

Register at www.Toro.com.

Original Instructions (EN)

Printed in the USA

All Rights Reserved

*3446-292*

 

Summary of Contents for 03240

Page 1: ...ate DPA cutting units Model Numbers 03180 03181 03183 Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsi...

Page 2: ...e idler assembly Shoulder bolt 6 Hardened washer 3 Left HOC bracket assembly 3 Right HOC bracket assembly 3 7 Flange locknut 3 8 inch with 5 8 inch hex 6 Install the HOC bracket assemblies and the fro...

Page 3: ...tting units 4 Shut off the engine remove the key and wait for all moving parts to stop 5 Remove the cutting units from the machine refer to the Operator s Manual for the traction unit 2 Gathering the...

Page 4: ...ght hand threads 1 Extended splined insert left hand threads Removing the Front Roller and Height of Cut Brackets 1 Loosen the 2 flange nuts 5 16 inch and 2 capscrews 5 16 x 1 1 4 inches and securing...

Page 5: ...m the height of cut brackets Note Retain the front roller Discard the flange locknut 3 8 inch capscrew 3 8 x 3 7 8 inches and height of cut bracket 5 Repeat steps 2 and 3 at the other side or the cutt...

Page 6: ...ush to clean the threads in each end of the reel driveshaft 4 Dry the reel driveshaft threads Assembling the Extended Splined Insert Hydraulic Motor Side Note The splined insert at the left side of th...

Page 7: ...ch 3 Torque the screws to 37 to 45 N m 27 to 33 ft lb Assembling the Groomer Gearbox to the Cutting Unit 1 Identify the left drive groomer drive boxes and the right drive groomer drive boxes refer to...

Page 8: ...haft with the hex socket screw g298196 Figure 11 1 Hex socket bolt 2 Clutch knob assembly 8 If you are installing a rear roller brush install the rear roller brush drive refer to the Rear Roller Brush...

Page 9: ...assembly 2 Apply medium strength cylindrical bonding retaining compound such as Blue Loctite 242 to the shoulder bolts prior to installing the adjuster arms to the groomer drive box and the idler asse...

Page 10: ...gure 16 7 Center the front roller between the HOC bracket assemblies and lock it in place with the cap screws and flange nuts Figure 16 8 Installing the Groomer Drive Cap For Cutting Units without a R...

Page 11: ...ly with the drive stub shafts of the groomer drive box and idler assembly Figure 18 g240752 Figure 18 1 Drive stub shaft 4 Shaft clamp 4 2 Groomer assembly 5 Bolt 4 Torque to 5 to 7 N m 46 60 in lb 3...

Page 12: ...or 24 and 25 35 and 36 and 45 and 46 Important You must wrap the straps around the groomer blade and brush assembly in the primary rotating direction Figure 20 shows the straps installed for forward...

Page 13: ...ce between the washers the current spring length as shown in Figure 22 g357750 Figure 22 1 Top washer 4 Desired spring length with optional washers 0 75 inches 19 mm 2 Additional washers Part No 3256...

Page 14: ...1 Bolts 5 16 x 3 1 2 inch 3 Flange nut 5 16 inch 2 2 Spacer 2 4 Weight 6 12 Installing the Weights Groomer and Rear Roller Brush Installed Parts needed for this procedure 6 Carriage bolt 5 16 x 3 1 2...

Page 15: ...t and the front grass baskets installed no rear roller brush kit refer to Figure 23 Note The center cutting unit does not work with both the rear roller brush kit and the rear grass basket kit g192301...

Page 16: ...g during periods of high stress Cool season species such as creeping bent grass and annual blue grass should not be groomed during high temperature and high humidity periods in midsummer Many variable...

Page 17: ...0 625 to 0 750 25 4 1 00 2 19 0 to 25 4 0 750 to 1 00 25 4 1 00 3 19 0 to 25 4 0 750 to 1 00 25 4 1 00 4 19 0 to 22 2 0 750 to 0 875 Note Maximum HOG recommended is half the HOC to 6 mm 1 4 inch maxi...

Page 18: ...mer cautiously DANGER Contact with the reels or other moving parts can result in personal injury Before making any adjustments to the cutting units disengage the reels set the parking brake shut off t...

Page 19: ...f debris gets inside of the groomer gearbox damage may occur 2 Remove the drain plug on the bottom of the housing Figure 32 3 Remove the fill plug on the side of the housing and loosen the air vent pl...

Page 20: ...drive box Figure 18 3 Remove the shoulder bolt and hardened washer connecting the groomer drive box to the adjuster arm Figure 33 g346932 Figure 33 1 Shoulder bolt 3 Groomer drive hex head 2 Hardened...

Page 21: ...ARNING The cutting reel blades are sharp and capable of amputating hands and feet Keep your hands and feet outside of the reel Ensure that the reel is restrained before servicing it Restraining the Re...

Page 22: ...2 Place the pry bar against the weld side of the internal cutting reel reinforcement Figure 36 Note The pry bar should contact a blade at the front the reel shaft and a blade at the back of the back...

Page 23: ...Notes...

Page 24: ...cal documentation has been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly...

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