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ISO 9001:2008

高性能 向量控制 變頻器

High performance Vector Control AC drive

TOPTEK ELECTRONICS CORPORATION

QUICK START 

快速安裝手冊

Summary of Contents for TOPVERT E1 Series

Page 1: ...ISO 9001 2008 High performance Vector Control AC drive TOPTEK ELECTRONICS CORPORATION QUICK START...

Page 2: ...e may still remain in the DC link capacitor with voltages even if the power has been turned off To avoid personal injury please ensure that power has turned off before operating drive and wait ten min...

Page 3: ...Motor V F selecting Preset Pr0 02 Production Number G1 232P2 xxxx 08 T 0 5 09001 Applicable Motor 4 Pole Base on 230V 380V 575V 0P4 0 4kW 0P7 0 75kW 2P2 2 2kW 5P5 5 5kW 7P5 7 5kW 011 11kW 022 22kW 07...

Page 4: ...que Fault Indication Local Remote indication PLC Operation indication and Auxiliary Motor Output Drive ready for use IGBT over heat indication etc up to 63 functions Multi Function Analog Input AI AVI...

Page 5: ...apacity kVA Current A Voltage V Frequency Hz Current Amax Cooling Method Noise level Degree of protection Net Weight kg Frame Code 230P4 0 4 0 5 1 2 3 3 Phase 0 100 of supply voltage G1 series 0 600 H...

Page 6: ...C 43022 22 30 38 48 53 13 0 43030 30 40 48 60 66 13 9 43037 37 50 64 80 88 13 9 43045 45 60 77 97 107 13 9 43055 55 75 75 100 94 118 130 IP 00 NEMA 0 IP 20 21 40 42 50 52 NEMA 1 Optional 33 5 G1 D H1...

Page 7: ...1 IP 21 40 42 50 52 Optional 2 6 P1 A 231P5 1 5 2 2 4 6 6 6 2 8 232P2 2 2 3 3 6 9 9 9 2 8 233P7 3 7 5 5 3 13 2 15 2 8 235P5 5 5 7 5 8 1 20 4 22 3 0 237P5 7 5 10 12 30 33 3 2 23011 11 15 16 39 6 44 4 0...

Page 8: ...0 30 40 46 57 6 63 13 0 43037 37 50 57 72 79 13 9 43045 45 60 76 96 106 13 9 43055 55 75 93 116 4 128 13 9 43075 75 100 90 125 113 141 6 156 IP 00 NEMA 0 IP 20 21 40 42 50 52 NEMA 1 Optional 33 5 P1 D...

Page 9: ...ternal power source Use internal power source Reference of external power Reset E F FWD STOP Multi Step2 Multi Step3 Multi Step4 Multi Step1 REV STOP Digital Signal Common Don t apply any voltage dire...

Page 10: ...S L2 T L3 These terminals can be powered both independent and simultaneously with the main inputs When These terminals powered only the drive cannot run it can precede check signals and management par...

Page 11: ...ctor AO2 Analog output selector VX Reference source selector Socket for extension card Logic control card Mode of digital Input terminals Fault indication Power indication Fault Power VX AO2 AI2 AI1 1...

Page 12: ...Connect to the shield net of shielded twisted pair cables Frame Ground 24V Digital control voltage source Reference point is DCM Max 50mA DCM The reference point of digital signal inputs The referenc...

Page 13: ...on Digital output 6 MO4 Pr2 25 MC4 Multi Function Digital output 6 MO4 Option Description of the Digital Keypad Digital Keypad PU 01 function descriptions FWD REV EXT PU Part number Status Display Dis...

Page 14: ...rection key Display selection key Changes between different display mode STOP key Jog Operation key Press this key to execute JOG frequency opeation RUN key PU 03 Data modification Program Dial Rotate...

Page 15: ...se parameters which data are different from factory default Value of the parameter content Rotate the dial to modify for setting parameters If the End message is displayed for about 1 second it is an...

Page 16: ...la y a ctu a lo u tp u t fre q u e n cy to th e m o to r D IS P P re ss F W D R E V E X T P U T o settin g p a ram e te r P o w er up D ispla y P ress th en rotate F W D R E V E X T P U M o d ify d a...

Page 17: ...0 9999 0 Pr0 04 Password set The Lock 0 9999 0 Pr0 05 Parameter Locking Level Bit0 bxxxx0 0 All parameters are readable b00000 1 Parameters after Pr0 05 cannot read Err message will displayed when tr...

Page 18: ...utput voltage upon a fault Vac 66 Output frequency upon a fault Hz 67 IGBT module temperature upon a fault C 68 Output current value upon a fault Aac 69 Temperature of Fin or environment upon a fault...

Page 19: ...ue load application Bit3 bx0xxx 0 Regen torque no slip compensation 1 Regen torque with slip compensation Bit4 b0xxxx 0 Low noise mode operation 1 Quiet mode operation Pr0 18 Source of the frequency c...

Page 20: ...0 50 Pr1 04 2nd Voltage 1 Middle voltage 1 Vmid 1 230V models 0 0 255 0V 5 0 460V models 0 0 510 0V 10 0 575V models 0 0 637 5V 12 5 Pr1 05 3rd Frequency 1 Low point frequency 1 Flow 1 0 00 600 00 Hz...

Page 21: ...Hz 0 00 Pr1 31 Skip Frequency 4 lower limit 0 00 600 00 Hz H1 00 0 6000 0Hz 0 00 Pr1 32 Skip Frequency 5 upper limit 0 00 600 00 Hz H1 00 0 6000 0Hz 0 00 Pr1 33 Skip Frequency 5 lower limit 0 00 600 0...

Page 22: ...the frequency command from AI3 12 Emergency stop 13 Disable PID function 14 External fault input EF 15 B B traces from the bottom upward 16 B B traces from the top downward 17 Force operation command...

Page 23: ...t 1 Relay 1 0 No definition 11 Pr2 21 Pr2 20 Multi Function Digital output 2 Relay 2 1 Drive in run 1 Pr2 22 Pr2 21 Multi Function Digital output 3 MO1 2 Master frequency attained 1 Both Forward and R...

Page 24: ...uts 0 Enable addition function 0 1 Disable addition function Pr3 01 Analog input noise filter time 0 00 2 00 sec 0 10 Pr3 02 Valid for AI2 Pr3 0 6 and AI3 Pr3 1 1 AI1 Analog Input 0 No functions 1 1 F...

Page 25: ...er than bias bias 3 The absolute value of the bias voltage while serving as the center Pr3 15 Analog output 1 function AO1 0 Output frequency Hz 0 Pr3 16 Analog output 2 function AO2 1 Command frequen...

Page 26: ...nd step duration of PLC Run or MSS Run 0 0 65500 Sec 0 0 Pr4 18 The 3rd Step duration of PLC Run or MSS Run 0 0 65500 Sec 0 0 Pr4 19 The 4th Step duration of PLC Run or MSS Run 0 0 65500 Sec 0 0 Pr4 2...

Page 27: ...inals 1 Duration of MSS Run determined by Pr4 15 Pr4 30 setting Bit 2 bxx0xx 0 Without zero intervals Continue mode 1 With zero intervals Stop mode Bit 3 bx0xxx 0 Jog command ineffective during Run 1...

Page 28: ...d operation stop operation after detection 2 Over torque detection during constant speed operation continue to operate after detection 3 Over torque detection during operation stop operation after det...

Page 29: ...urrent sensor 1 Pr5 39 16th Most Recent Fault Record 15 Ct2 current sensor 2 16 HPF protection circuit fault 17 oH1 IGBT overheat 18 oH2 Heatsink overheat 19 SoFt Pre charge circuit error 20 ACI AI2 e...

Page 30: ...tion stops after momentary power loss 0 1 Operation continues after momentary power loss speed search Speed Search starts with Last Output Frequency Downward 2 Operation continues after momentary powe...

Page 31: ...mary Delay Filter Time 0 000 0 100 Sec 0 000 Pr7 07 PID Feedback Signal Detection Time 0 0 6000 0 Sec 0 0 Pr7 08 Treatment of the Erroneous PID Feedback Signals 0 warn and keep operating 0 1 warn and...

Page 32: ...Parameters Functions Settings Factory Setting User Pr9 00 PG Pulses 1 5000 PPR 1024 Pr9 01 PG Type and Function setting 0 Disable PG 0 1 Bidirection Phase A leads in a forward run command and phase B...

Page 33: ...DC bus voltage has exceeded its maximum allowable value 115 230 V class about 400V 460 V class about 800V 575 V class about 1040V Check whether the input voltage falls within the rated drive input vol...

Page 34: ...r long period Check for possible motor 1 overload Check motor 1 full load current Pr5 00 Check electronic thermal overload 1 setting Pr5 18 to Pr5 19 Reduce the load so that the drive output current d...

Page 35: ...falls within the specified Remove any foreign objects on the heat sinks and check for possible dirty heat sink fins Make sure that the ventilation path is not obstructed Provide enough spacing for ad...

Page 36: ...r 2 is overloaded Check whether motor 2 rated current setting Pr5 40 is suitable Check whether the Over Torque2 detect parameter are suitable Pr5 21 Pr5 23 Check whether the mechanical system is norma...

Page 37: ...ROM of PU 02 failure 1 CoPy Replace a PU 02 Nothing to save due to PU 02 is empty 2 CoPy Make sure PU 02 had read data then try again Cannot Save due to drive model is not the same 3 CoPy Recheck the...

Page 38: ...A 160 0 6 30 250 0 9 84 186 0 7 32 140 0 5 51 6 0 0 24 230 0 9 06 G1 B H1 B P1 B 200 0 7 87 275 0 10 83 206 0 8 11 180 0 7 87 6 0 0 24 255 0 10 83 G1 C H1 C P1 C 260 0 10 24 460 0 18 11 245 0 9 65 236...

Page 39: ...4 3 12 77 230 0 9 06 376 0 14 80 13 0 0 51 657 5 25 89 632 5 24 90 316 5 12 46 157 5 6 20 13 0 51 G1 F H1 F P1 F 496 0 19 53 810 0 31 89 352 1 13 86 260 0 10 24 484 0 19 06 13 0 0 51 784 0 30 87 764 0...

Page 40: ...TOPVERT G1 H1 P1 Series E 39...

Page 41: ...TOPVERT G1 H1 P1 Series E 40...

Page 42: ...AUI AI3 DC 10 10V Pr3 11 Pr3 14 5 AVO AO1 DC 0 10V Pr3 15 Pr3 17 Pr3 19 Pr3 21 6 ACO AO2 Pr3 16 Pr3 18 Pr3 20 Pr3 21 7 RS 485 RJ 45 SG SG 8 Pr0 23 9 10 JOG Pr4 36 bit 4 11 DCM 12 R2B Pr2 21 13 PU 03 P...

Page 43: ...P1 C 2 http www toptek biz 1 2 CHARGE 3 4 U T1 V T2 W T3 AC 5 230V 460V 575V 1 2 cmos IC 3 4 5 6 7 8 9 3 5 10 230V 240V 460V 480V 575V 640V 5000A RMS 30kW 10000A RMS 11 High leakage current 22 mA 12 I...

Page 44: ...p V F Pr0 02 G1 232P2 xxxx 08 T 0 5 09001 4 Pole 230V 380V 575V 440 460V 0P4 0 4kW 0P7 0 75kW 2P2 2 2kW 5P5 5 5kW 7P5 7 5kW 011 11kW 022 22kW 075 75kW 160 160kW 630 630kW 21 230V 1 Phase 23 230V 3 Pha...

Page 45: ...I1 15 Sink Source 43 3 AI 23 AI1 AI1 AI1 AI1 0 10V 4 20mA 20k 250 AI2 AI2 AI2 AI2 4 20mA 0 10V 20k 250 AI3 AI3 AI3 AI3 10 10V 10k 4 20mA 16 4 DO 6 24 a b 2 C 2 4 63 2 AO 25 AO1 AO1 AO1 AO1 0 10V AO2 A...

Page 46: ...1 12 2 8 233P7 3 7 5 6 8 17 19 3 0 235P5 5 5 7 5 10 25 28 3 2 237P5 7 5 10 13 33 36 4 0 G1 B H1 B 23011 11 15 20 49 54 11 9 G1 C H1 C 23015 15 20 26 65 72 12 3 23018 18 5 25 30 75 83 13 0 23022 22 30...

Page 47: ...805 333 43450S 450 600 500 670 690 866 953 341 43500S 500 670 560 750 766 962 1058 348 43560S 560 750 630 850 872 1094 1203 355 43630S 630 850 750 1000 966 1212 1333 360 TOPVERT TOPVERT TOPVERT TOPVE...

Page 48: ...63 13 0 43037 37 50 57 72 79 13 9 43045 45 60 76 96 106 13 9 43055 55 75 93 116 4 128 13 9 43075 75 100 90 125 113 141 6 156 IP 00 NEMA 0 IP 21 40 42 50 52 NEMA 1 33 5 P1 D 43090 90 125 110 150 145 1...

Page 49: ...MI5 M I6 EF 2 3 4 1 DCM 24V FW D REV 1 2 3 1 2 3 Ry 24V MI7 MI8 MI9 DCM E DI 24V MI9 DCM 24V MI7 MI8 E TMCA TMCA TMCA TMCA IO IO IO IO 10 10 10 10 1 1 2 M O1 M O2 MCM DO DCM VP B A A B 12V GND PG E A...

Page 50: ...T3 W T3 W T3 W T3 B1 B2 B1 B2 B1 B2 B1 B2 B1 B1 B1 B1 P1 P1 P1 P1 B1 B1 B1 B1 G1 430V 460V 575V AI2 AI1 AO2 VX DI Fault Power VX AO2 AI2 AI1 10V 12V A V A V V A Sink Source DI AI AO Ry DO JP3 JP4 JP7...

Page 51: ...elay 1 a R1B R1C Relay 1 b Pr2 20 Pr2 21 5A N O 3A N C 240VAC 24VDC 1 5A N O 0 5A N C 240VAC 24VDC R1B R1C R2A 2 R2A R1C Relay 2 a R2B R1C Relay 2 b R2B R2C 18 AWG 0 75 mm 2 E 24V DCM Max 50mA DCM 24V...

Page 52: ...AO3 3 4 0 20mA Pr3 15 4 20mA 18 AWG 0 75 mm2 MO1 3 1 Max 48VDC 50mA 1 MO2 4 2 Max 48VDC 50mA MCM 3 4 SG RS 485 SG RS 485 MO3 5 MO 3 Pr2 24 MC3 5 MO 3 MO4 6 MO 4 Pr2 25 MC4 6 MO 4 360 VR 0 01Hz PU PU P...

Page 53: ...1 PU PU PU PU 0 0 0 03 3 3 3 PU 01 LCD FWD REV EXT PU PU 02 PU JOG DISP F R RUN STOP RESET Read Save PU RESET Read Save PU PU 03 Pr0 19 EXT Pr0 18 PU 03 REV FWD 100 FWD REV EXT PU RESET PU 03 360 PU J...

Page 54: ...ET F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U...

Page 55: ...REV EXT PU FW D REV EXT PU DISP 0 FW D REV EXT PU R U N 5 0 H z P U P U D IS P F R F W D R E V F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X T P U F W D R E V E X...

Page 56: ...5V Pr0 03 0 9999 0 Pr0 04 0 9999 0 Pr0 05 Bit 0 Bit 0 Bit 0 Bit 0 bxxxx0 0 b00000 1 Pr0 05 Err Bit Bit Bit Bit 1 1 1 1 bxxx0x 0 1 Bit Bit Bit Bit 2 2 2 2 bxx0xx 0 1 Pr0 06 0 F 0 1 H 2 A 3 Pr0 07 Pr0 0...

Page 57: ...65 Vac 66 Hz 67 IGBT 68 A 69 70 86 87 DC Bus Vdc 88 PG Hz 89 132 Pr0 08 0 39 0 40 60000 Pr1 00 Pr0 09 0 3 0 1 1 2 2 3 3 0 Pr0 10 x xx Pr0 11 EPROM Bit 0 Bit 0 Bit 0 Bit 0 bxxxx0 0 FWD REV b00000 1 1 1...

Page 58: ...1 bxxx0x 0 1 Bit Bit Bit Bit 2 2 2 2 bxx0xx 0 1 Bit 3 Bit 3 Bit 3 Bit 3 bx0xxx 0 1 Bit 4 Bit 4 Bit 4 Bit 4 b0xxxx 0 1 Pr0 18 0 PU 0 1 RS485 2 3 Up Down MIx 4 PG PG Pr0 19 0 RS 485 PU 0 1 PU 2 PU 3 Pr0...

Page 59: ...50 Pr1 04 1 1 Fmid 1 230V 0 0 255 0V 5 0 460V 0 0 510 0V 10 0 575V 0 0 637 5V 12 5 Pr1 05 1 1 Flow 1 0 00 600 00Hz H1 00 0 6000 0Hz 0 50 Pr1 06 1 1 Vlow 1 230V 0 0 255 0V 5 0 460V 0 0 510 0V 10 0 575V...

Page 60: ...32 5 0 00 600 00Hz H1 00 0 6000 0Hz 0 00 Pr1 33 5 0 00 600 00Hz H1 00 0 6000 0Hz 0 00 Pr1 34 6 0 00 600 00Hz H1 00 0 6000 0Hz 0 00 Pr1 35 6 0 00 600 00Hz H1 00 0 6000 0Hz 0 00 Pr1 36 2 2 Fbase 2 0 00...

Page 61: ...7 28 29 30 31 EEPROM 32 MI2 33 41 42 43 44 45 Pr2 07 Bit 0 Bit 0 Bit 0 Bit 0 bxxxx0 0 Up b00000 1 Up Pr2 08 Bit Bit Bit Bit 1 1 1 1 bxxx0x 0 Down 1 Down Pr2 08 Bit 2 Bit 2 Bit 2 Bit 2 bxx0xx Bit 3 Bit...

Page 62: ...0003F h00000 Pr2 19 DO 0 000 60 000 mSec 0 003 Pr2 20 Pr2 19 1 Relay 1 0 11 Pr2 21 Pr2 20 2 Relay 2 1 1 Pr2 22 Pr2 21 3 MO 1 2 1 5 Pr2 23 Pr2 22 4 MO 2 3 2 9 Pr2 24 5 MO 3 4 1 0 Pr2 25 6 MO 4 5 1 0 6...

Page 63: ...I2 Pr3 06 AI3 Pr3 11 AI1 0 1 1 Pr1 00 100 2 Pr1 11 Pr1 12 3 Pr5 12 Pr5 12 4 Pr5 10 5 1 Pr5 16 6 1 Pr5 01 7 AI1 8 AI2 9 AI3 10 11 PID 12 PID Pr7 05 13 Pr6 00 14 AI1 Pr3 02 15 Pr3 03 AI1 10 00 10 00V 0...

Page 64: ...00 0 6000 0Hz 0 00 Pr4 07 PLC Run MSS Run 0 00 600 00Hz H1 00 0 6000 0Hz 0 00 Pr4 08 PLC Run MSS Run 0 00 600 00Hz H1 00 0 6000 0Hz 0 00 Pr4 09 PLC Run MSS Run 0 00 600 00Hz H1 00 0 6000 0Hz 0 00 Pr4...

Page 65: ...xx 0 1 Pr4 34 PLC Run 0 0 1 60000 1 60000 60001 Pr4 35 PLC Run 0 15 0 16 16 Pr4 36 MSS Run Bit 0 Bit 0 Bit 0 Bit 0 bxxxx0 0 Pr4 32 b00001 1 Bit Bit Bit Bit 1 1 1 1 bxxx0x 0 MIx 1 Pr4 15 Pr4 30 Bit Bit...

Page 66: ...0 Pr5 21 2 ot2 0 0 1 2 3 4 Pr5 22 2 10 250 Pr5 23 2 0 0 60 0 Sec 0 1 Pr5 24 Pr5 Pr5 Pr5 Pr5 21 21 21 21 0 16 HPF 32 ot2 2 0 Pr5 25 Pr5 Pr5 Pr5 Pr5 22 22 22 22 1 Oc 17 oH1 IGBT 33 oL2 2 0 Pr5 26 Pr5 Pr...

Page 67: ...M Pr1 36 2 20 20 0 Pr5 43 2 2 20 4 Pr5 44 2 R1 0 000 65 535 0 0 Pr5 45 2 oL2 0 0 1 2 Pr5 46 2 30 600 Sec 60 Pr5 47 2 OH2 0 0 110 0 75 0 Pr5 48 0 00 60 00 Sec 0 05 Pr5 49 Bit 0 Bit 0 Bit 0 Bit 0 bxxxx0...

Page 68: ...D PID PID PID Pr7 00 PID P 0 500 80 Pr7 01 PID I 0 00 100 00 Sec 1 00 0 00 Pr7 02 PID D 0 00 5 00 Sec 0 00 Pr7 03 PID 0 0 100 0 100 0 Pr7 04 PID 0 0 100 0 100 0 Pr7 05 PID 100 0 100 0 0 0 Pr7 06 PID 0...

Page 69: ...0 Pr8 04 0 0 6000 0Sec 0 0 Pr8 05 0 00 600 00Hz H1 00 0 6000 0Hz 0 00 Pr8 06 0 00 600 00Hz H1 00 0 6000 0Hz 0 00 Pr8 07 0 0 6000 0 Sec 0 0 9 9 9 9 PG Pr9 00 PG 1 5000 PPR 1024 Pr9 01 PG 0 PG 0 1 A B A...

Page 70: ...29 16 IC 5 5 5 5 oC oC oC oC GF GF GF GF SC SC SC SC 60 60 60 60 1 PU RESET 2 3 OFF oC 01 Pr1 11 Pr1 12 60 60 60 60 RESET RESET RESET RESET DC bus oU 02 DC bus oUd 37 GF 03 50 IGBT 60 60 60 60 RESET...

Page 71: ...ESET RESET RESET oL 05 G1 150 60 H1 150 60 P1 125 60 Pr5 01 1 oL1 06 1 V F 1 1 Pr5 00 1 1 Pr5 18 Pr5 19 1 1 ot1 07 1 Pr5 00 1 1 Pr5 15 Pr5 17 1 oCn 08 oCA 09 Pr5 01 oCd 10 EEPROM EP1 11 EEPROM EP2 12...

Page 72: ...1 P1 C 31 W CPU A D Ct2 15 W HPF 16 IGBT oH1 17 oH2 18 SoFt 19 AI2 ACI 20 AI2 4mA AI2 RS485 ASC 21 RS 485 PID PI d 22 PID PID PG Encoder PU Pu 23 Keypad tunE 24 bF 25 PG PG 26 PG DC Bus PHL 27 CC 28 C...

Page 73: ...2 Pr5 40 2 1 Pr5 21 Pr5 23 2 2 oL2 33 2 V F 2 2 Pr5 40 1 1 Pr5 45 Pr5 46 2 rnot 34 DC bus LUr 36 DC bus LU 39 bb 40 MI1 MI6 15 16 bb PU 02 EEPROM 1 CoPy PU 02 2 CoPy PU 02 COPY 3 CoPy PU 02 4 CoPy PU...

Page 74: ...0 250 0 9 84 186 0 7 32 140 0 5 51 6 0 0 24 230 0 9 06 G1 B H1 B P1 B 200 0 7 87 275 0 10 83 206 0 8 11 180 0 7 87 6 0 0 24 255 0 10 83 G1 C H1 C P1 C 260 0 10 24 460 0 18 11 245 0 9 65 236 0 9 29 9 0...

Page 75: ...77 230 0 9 06 376 0 14 80 13 0 0 51 657 5 25 89 632 5 24 90 316 5 12 46 157 5 6 20 13 0 51 G1 F H1 F P1 F 496 0 19 53 810 0 31 89 352 1 13 86 260 0 10 24 484 0 19 06 13 0 0 51 784 0 30 87 764 0 30 08...

Page 76: ...TOPVERT G1 H1 P1 C 35...

Page 77: ...TOPVERT G1 H1 P1 C 36...

Page 78: ...TOPTEK ELECTRONICS CORPORATION 1 No 1 Tzu Chiang 6 Road Chung Li City Taoyuan Hsien Taiwan Tel 886 3 462 9199 Fax 886 3 462 8829 http www toptek biz E mail tt toptek biz Date Code 3603 ML QSG1 H1 P102...

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