TLV G8 Instruction Manual Download | Manualshive

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172-65193A-06 (G8) 8 July 2015

Manufacturer

881 Nagasuna, Noguchi, Kakogawa, Hyogo, 675-8511 Japan

Tel: [81]-(0)79-422-1122 Fax: [81]-(0)79-422-0112

Copyright © 2015 by TLV Co., Ltd. All rights reserved

ISO 9001/ ISO 14001

Manufacturer

Kakogawa, Japan

is approved by LRQA LTD. to ISO 9001/14001

Free Float Air Trap

G8

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Summary of Contents for G8

Page 1: ...agasuna Noguchi Kakogawa Hyogo 675 8511 Japan Tel 81 0 79 422 1122 Fax 81 0 79 422 0112 Copyright 2015 by TLV Co Ltd All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO 9001 14001 Free Float Air Trap G8 ...

Page 2: ... make sure nothing is out of the ordinary Also be sure to read this manual carefully before use and follow the instructions to be sure of using the product properly The G8 Free Float Air Trap is used for the automatic discharge of condensate or condensate mixed with oil from receiver tanks and pipe ends in compressed air systems If detailed instructions for special order specifications or options ...

Page 3: ...of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment CAUTION Install properly and ...

Page 4: ...ommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury U...

Page 5: ...e inlet 5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the trap 6 Has the piping work been done correctly as shown in the figures below Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of condensate is not obstructed Diameter is too small and inlet protr...

Page 6: ...ich may cause burns or other injury CAUTION Refer to the product nameplate for detailed specifications Model Production Lot No Maximum Allowable Temperature TMA Maximum Operating Temperature TMO Nominal Diameter Maximum Allowable Pressure Maximum Operating Pressure Valve No Maximum allowable pressure PMA and maximum allowable temperature TMA are PRESSURE SHELL DESIGN CONDITIONS NOT OPERATING CONDI...

Page 7: ...Before installing the product open the inlet valve and blow out the piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product so the arrow on the body is pointing in the direction of flow 4 The trap should be inclined no more than 5 horizontally and front to back 5 To insure proper condensate flow into the trap remove the balancing line plug and ins...

Page 8: ...ir by condensate and thus preventing condensate from entering the trap This phenomena is called air binding A pressure balancing line installed between the trap cover and the dry portion of the receiver tank is used to prevent this phenomenon from occurring Connect the pressure balancing line in the follow manner Receiver Tank Pressure balancing Line Air Main Air Compressor Y Strainer G8 Air Trap ...

Page 9: ...thoscope or thermometer If the trap should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to air leakage Normal Condensate is discharged continuously and the sound of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged Blowing Air continually flows ...

Page 10: ...around the threads 3 3 5 times before re installing consult the table of tightening torques and tighten to the proper torque Strainer Screen Detach screen holder and remove screen Consult the table of tightening torques and tighten to the proper torque Allen Head Bolt Remove all 8 bolts with an appropriate wrench Consult the table of tightening torques and tighten to the proper torque Cover Remove...

Page 11: ...88 27 1 1 16 25 1 180 130 33 1 5 16 1 N m 10 kg cm This tightening torque is for threads wrapped with 3 3 5 turns of sealing tape NOTE Coat all threaded portions not wrapped with sealing tape with anti seize If drawings or other special documentation were supplied for the product any torque given there takes precedence over values shown here Exploded View Balancing Line Plug Cover Float Cover O ri...

Page 12: ...d scale Clean parts The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Air binding has occurred Make sure a pressure balancing line is installed if already installed make sure it has not become dislodged or is not incorrectly installed Air is disch...

Page 13: ...ations or 10 failure to follow the instructions contained in the TLV Instruction Manual for the Product Duration Of Warranty This warranty is effective for a period of the earlier of i three 3 years after delivery of Products to the first end user in the case of sealed SST Series Products for use in steam pressure service up to 650 psig ii two 2 years after delivery of Products to the first end us...

Page 14: ...ERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CANNOT BE EXCLUDED SUCH DAMAGES ARE EXPRESSLY LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THE DEFECTIVE PRODUCT THIS EXCLUSION...

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