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CONTENTS

Section  

Page No.

INTRODUCTION

1

PURPOSE OF MACHINE

2

MACHINE DIMENSIONS & SPECIFICATIONS

2

PARTS LOCATION DIAGRAMS

3 & 4

SAFE WORKING

5

Operator’s Personal Protective Equipment Required

5

Basic Woodchipping Safety

5

General Safety Matters - Do’s and Dont’s

6

Noise Test

7

OPERATING INSTRUCTIONS

8

Safe Transportation

8

Hitching onto the Tow Ball

8

Unhitching the Chipper

8

Delivery

9

Operator’s Personal Protective Equipment Required

9

Engine Controls

9

Starting the Engine

9

Stopping the Engine

10

Daily Checks Before Starting

10

Starting to Chip

10

Chipping

10

Blade Wear

11

Blockages

11

SERVICE INSTRUCTIONS

12

Service Schedule

13

Engine Servicing

13

Engine Manufacturers Handbook

13

Spares

13

Safe Maintenance

14

Copper Ease Safety Information

14

Safe Lifting of the Chipper

14

Check Fittings

14

Change Blades

15

Tension Drive Belts

15

WARRANTY STATEMENT

16

EC DECLARATION OF CONFORMITY CERTIFICATE

17

DECALS

18 & 19

PARTS LISTS

20 - 29

16th Sept 09

Summary of Contents for TW 18/100G

Page 1: ...elivery 9 Operator s Personal Protective Equipment Required 9 Engine Controls 9 Starting the Engine 9 Stopping the Engine 10 Daily Checks Before Starting 10 Starting to Chip 10 Chipping 10 Blade Wear...

Page 2: ...are adequately trained for operating this machine especially with regard to safe working practices Timberwolf s policy of constantly improving their products may involve major or minor changes to the...

Page 3: ...INE TIMBERWOLF TW 18 100G 2 2560 mm Engine type Briggs Stratton 4 stroke OHV Maximum power 13 4kW 18hp Cooling method Air cooled Overall weight 375kg Starting method Recoil Blade bolt torque 22lbft 30...

Page 4: ...TOR 3 FEED FUNNEL DISCHARGE BUCKET ROTOR HOUSING BELT GUARD TOW HEAD JOCKEY WHEEL ASSEMBLY DISCHARGE HANDLE DISCHARGE TUBE DISCHARGE CLAMPS DRAW BAR CONTROL PANEL FUEL TANK EXHAUST SKID PLATE RESTRAIN...

Page 5: ...PARTS LOCATOR 4 ROTOR FAN SECTION x 2 CUTTER BLADES ENGINE DRIVE PULLEY DRIVE BELTS ROTOR DRIVE PULLEY DRIVE BELT TENSIONER PULLEY...

Page 6: ...ds beyond the funnel the brash may push you to one side causing danger Badly twisted brash should be trimmed before being chipped to avoid thrashing in the feed funnel BE AWARE that the chipper can ej...

Page 7: ...ver the machine is to be left unattended ALWAYS check the machine is well supported and cannot move ALWAYS operate the chipper with the engine set to maximum speed when chipping ALWAYS check visually...

Page 8: ...ear ear protection at all times to prevent possible damage to hearing All persons within a 4 metre radius must also wear good quality ear protection 91 2 dB 96 7 dB 101 dB R 4 metres Guaranteed Sound...

Page 9: ...head onto the ball hitch RELEASE handle and continue to wind jockey wheel clockwise The tow head should snap into place on the ball hitch If it doesn t repeat previous 2 steps WIND jockey wheel up un...

Page 10: ...ECTIVE EQUIPMENT REQUIRED CHAINSAW safety helmet fitted with visor and recommended ear defenders to an appropriate specification HEAVY DUTY work gloves with elasticated wrist CLOSE FITTING heavy duty...

Page 11: ...running smoothly STAND to one side of the feed funnel PROCEED to feed material into the feed funnel CHIPPING Wood up to 100 mm in diameter can be fed into the feed funnel Enter it into the funnel but...

Page 12: ...ction BLADE WEAR The most important part of using a wood chipper is keeping the cutter blades sharp The 18 100G is fitted with two 17 mm 7 blades They are 42 mm wide when new A new blade should chip b...

Page 13: ...TS OF TOTAL SERVICE AND MAINTENANCE OF TIMBERWOLF WOODCHIPPERS YOU ARE STRONGLY ADVISED TO TAKE YOUR CHIPPER TO AN AUTHORISED AGENT FOR ALL BUT THE MOST ROUTINE MAINTENANCE AND CHECKS TIMBERWOLF ACCEP...

Page 14: ...ugs Daily Check 25 Hours 50 Hours 100 Hours 250 Hours NOTE Your Timberwolf woodchipper is covered by a full 12 months parts and labour warranty Subject to correct maintenance and proper machine usage...

Page 15: ...kin contact there may be mild irritation at the site of contact wash immediately with plenty of soap and water Eye contact there may be irritation and redness bathe the eye with running water for 15 m...

Page 16: ...rm and will overload engine and bearings causing machine breakdown Blades must not be sharpened beyond the wear mark see diagram Failure to comply with this could result in machine damage injury or lo...

Page 17: ...nce of the required maintenance listed in your Environmental Manufacturing LLP instruction manual In the event of a failure the Environmental Manufacturing LLP authorised Timberwolf dealer is to be no...

Page 18: ...CERTIFICATE OF CONFORMITY 17...

Page 19: ...dated 30th Oct 07 616 617 670 671 HOT EXHAUST HIGH VELOCITY DISCHARGE KEEP CLEAR OPERATING INSTRUCTIONS READ THE INSTRUCTION MANUAL THE INSTRUCTION MANUAL WITH THIS MACHINE CONTAINS IMPORTANT OPERATIN...

Page 20: ...TO REDUCE EXPOSURE TO NOISE DUST AND RISK FROM EJECTED PARTICLES DO NOT USE THIS MACHINE WITHOUT THE DISCHARGE UNIT FITTED FAILURE TO COMPLY MAY RESULT IN SERIOUS INJURY OR DAMAGE STOP ENGINE AND REMO...

Page 21: ...INE 25 FUNNEL GUARDS 26 ROTOR 27 ROTOR HOUSING 28 V BELT TENSIONING TABLE 29 The following illustrations are for parts identification only The removal or fitting of these parts may cause a hazard and...

Page 22: ...vy Washer 1 3 0491 Bearing 6205 2 4 0411M Pulley 1 5 0472M Pulley Boss 1 6 N A to purchase Slider 1 7 0469MS Slider Block 1 8 1342PS End Plate 1 9 made in production Washer 1 10 0476 Plain M8 Nut 1 11...

Page 23: ...100 Bolt 2 14 0356 M12 50 Bolt 2 15 0431 M12 40 Bolt 4 Item Part No Part Name Q ty 16 0711 M8 A Washer 12 17 0714 M8 Mudguard Washer 12 18 0018 Tow Hitch Safety Cable 1 19 0702 M12 A Washer 4 20 0397...

Page 24: ...uare 1 6 0430 M12 35 Cup Square 1 7 0134 Black Handle Grip 1 8 1649MS Discharge Clamp Handle 1 9 4109M M16 Clamp Nut 1 10 4131 Roll Pin 1 11 0434 M16 70 Hex Bolt 1 12 1354 M16 C Washer 1 13 2837M Clam...

Page 25: ...aper Lock Bush 2517 38 mm 1 3 18961 Key 10 x 10 x 80 1 4 1351 Pulley 200 x 3 SPA 1 Item Part No Part Name Q ty 5 0408 Taper Lock Bush 2012 1 1 6 0061 Key 1 4 x 1 4 x 1 2 1 7 1609 Pulley 125 x 3 SPA 1...

Page 26: ...rt Name Q ty 1 4220 Engine 1 2 4221 Muffler Kit 1 3 4279 Muffler Deflector 1 4 0353 M8 50 Bolt 4 5 0712 M8 C Washer 8 6 0481 M8 T Nyloc Nut 2 7 0479 M8 P Nyloc Nut 2 Date Last Modified 3rd Aug 05 1 2...

Page 27: ...0733FO Belt Guard 1 6 0361 Knob 1 7 0704 M12 C Washer 5 Item Part No Part Name Q ty 8 0318 M12 20 Bolt 1 9 0046 M12 Plain Nut 4 10 0391 M6 T Nyloc Nut 6 11 0709 M6 C Washer 8 12 1415 M6 16 Pan Pozi 6...

Page 28: ...earing 6205 2 6 0796 20 Thou Shim As Req d 7 0883MCB Bearing Cup 1 8 1611M Nose Shaft 1 9 1083M Rotor 1 Item Part No Part Name Q ty 10 1571 Fan Section 2 11 0386 M10 30 Caphead 6 12 0071MH Blade 2 13...

Page 29: ...Part Name Q ty 1 18455FO Rotor Housing 1 2 1096FO Front Plate 1 3 0702 M12 A Washer 11 4 0045 M12 T Nyloc Nut 11 5 0524O Access Cover 1 6 0345 M8 18 Socket Caps 3 7 0105MH Anvil 1 2 Date Last Modified...

Page 30: ...EXTENDED BELT SPAN LENGTHS ON THE 250DH S425 S426 SHREDDER THE FORCE READINGS ARE INCREASED BY 0 5Kgf OVER THE DESIGN IQ OUTPUTS Force reading Kgf New belt Used belt TW MODEL No PUMP BELT Used belt Fo...

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