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IO

iPOS4808MY

v0.1C

I/O Board for

iPOS4808 MY

Intelligent

Servo Drives

Technical

Reference



Technosoft 2016

P091.084.IO-iPOS4808MY.UM.0116

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Summary of Contents for iPOS4808MY

Page 1: ...IO iPOS4808MY v0 1C I O Board for iPOS4808 MY Intelligent Servo Drives Technical Reference Technosoft 2016 P091 084 IO iPOS4808MY UM 0116 ...

Page 2: ...s an older version you can find the appropriate manual on the Technosoft web page Notational Conventions This document uses the following conventions iPOS4808 any iPOS4808 MY CAN or CAT drive that can be connected to this I O board TML Technosoft Motion Language Related Documentation iPOS4808 MY Technical Reference part no P027 414 E101 iPOS4808 MY CAN DSH P027 314 E111 iPOS4808 MY CAN STO DSH P02...

Page 3: ...0 motion control library for PCs The TML_Lib_LabVIEW includes over 40 ready to run examples TML_LIB_S7 part no P091 040 S7 UM xxxx explains how to program in a PLC Siemens series S7 300 or S7 400 a motion application for the Technosoft intelligent drives using TML_LIB_S7 motion control library The TML_LIB_S7 library is IEC61131 3 compatible TML_LIB_CJ1 part no P091 040 CJ1 UM xxxx explains how to ...

Page 4: ...single ended and Digital hall connector 12 3 3 3 J7 STO Safe Torque Off connector 12 3 3 4 J8 CAN connector 12 3 3 5 J9 Digital outputs connector 13 3 3 6 J10 Digital outputs connector 13 3 3 7 J11 Supply I O connector 13 3 3 8 J12 Digital inputs connector 13 3 3 9 J13 Digital inputs connector 13 3 3 10 J14 Analog inputs connector 13 3 3 11 J15 Analog inputs connector 14 3 3 12 J16 Feedback 2 conn...

Page 5: ...nd CAN Protocol selection for CAN drives 19 3 8 Axis ID Selection for iPOS4808 MY CAT STO drives with EtherCAT 19 3 9 Installing and configuring the USB drivers 20 3 9 1 Installing the USB drivers 20 3 9 2 USB driver configuration 20 3 10 First Power Up 21 Appendix 1 IO iPOS4808MY schematics 22 Appendix 2 iPOS4808 MY Plug in Connector Pin out 23 ...

Page 6: ...rives The following safety symbols are used in this manual WARNING SIGNALS A DANGER TO THE OPERATOR WHICH MIGHT CAUSE BODILY INJURY MAY INCLUDE INSTRUCTIONS TO PREVENT THIS SITUATION CAUTION SIGNALS A DANGER FOR THE DRIVE WHICH MIGHT DAMAGE THE PRODUCT OR OTHER EQUIPMENT MAY INCLUDE INSTRUCTIONS TO AVOID THIS SITUATION CAUTION Indicates areas SENSITIVE TO electrostatic discharges ESD WHICH REQUIRE...

Page 7: ...TECHNOSOFT CAUTION THE DRIVE CONTAINS ELECTROSTATICALLY SENSITIVE COMPONENTS WHICH MAY BE DAMAGED BY INCORRECT HANDLING THEREFORE THE DRIVE SHALL BE REMOVED FROM ITS ORIGINAL PACKAGE ONLY IN AN ESD PROTECTED ENVIRONMENT To prevent electrostatic damage avoid contact with insulating materials such as synthetic fabrics or plastic surfaces In order to discharge static electricity build up place the dr...

Page 8: ...ut OUT2 Error o One Ready output OUT3 Ready 2 analog inputs 0 5V 12 bit used to read o One analogue Reference REF or general purpose o One analogue Feedback sensor FBDK or general purpose Emulation of external PNP NPN inputs commutation via 6 push buttons connected to inputs IN0 home IN1 IN2 LSP IN3 LSN IN4 IN5 Emulation of external analogue command via potentiometer VR1 connectable to REF or FDBK...

Page 9: ... iPOS4808 board dimensions All dimensions are in mm Figure 2 3 1 IO iPOS4808MY board dimensions 2 4 IO iPOS4808MY Board Version Identification Figure 2 4 1 shows how to identify the IO iPOS4808MY board version This manual refers to IO iPOS4808 version 0 1C Figure 2 4 1 IO iPOS4808MY V0 1C board version identification ...

Page 10: ...S4808MY board J1 2 4 5 and 33 of the MY into J1 2 4 5 and 33 of the IO Figure 3 1 1 Installing an iPOS4808 MY CAN CAT STO drive in the IO iPOS4808MY 3 2 Mounting the iPOS4808 MY CAN Push down the iPOS4808 MY drive into the IO iPOS4808MY board J1 2 4 5 of the MY into J1 2 4 5 of the IO Figure 3 2 1 Installing an iPOS4808 MY CAN CAT STO drive in the IO iPOS4808MY ...

Page 11: ...1 IO iPOS4808MY Technical Reference 3 3 Connectors 3 3 1 Connectors Layout and Description Figure 3 3 1 Top view of the IO iPOS4808MY extension board IN5 is used as the Enable input if the drive does not have STO inputs ...

Page 12: ...opto isolated 0V Apply between both STO1 STO2 and STO1 STO2 24V DC for motor PWM output operation 2 STO1 I Safe Torque Off input 1 positive input opto isolated 18 40V 3 STO2 I Safe Torque Off input 2 positive input opto isolated 18 40V 4 STO2 I Safe Torque Off input 2 negative return opto isolated 0V Remarks This connector is valid only for drives with STO inputs The STO inputs can be bypassed usi...

Page 13: ...3 GND Ground 3 3 8 J12 Digital inputs connector Pin Pin name Type Function 1 GND Ground 2 IN0 I General purpose digital input IN0 3 IN1 I General purpose digital input IN1 4 IN2 LSP I Positive limit switch digital input IN2 LSP 3 3 9 J13 Digital inputs connector Pin Pin name Type Function 1 LSN I Negative limit switch digital input IN3 LSN 2 IN4 I General purpose digital input IN4 3 IN5 ENA I Driv...

Page 14: ...I Analogue input 12 bit 0 5V Used to read an analogue position or speed feedback as tacho or used as general purpose analogue input 13 n c not connected 14 B2 Dir I Incr encoder2 B diff input or Dir diff input 15 A2 Pulse I Incr encoder2 A diff input or Pulse diff input Remark Feedback 2 signals are also available at J17 3 3 13 J17 Feedback 2 connector 2x5 pin Pin Pin name Type Function 1 GND Retu...

Page 15: ...t or analogue encoder Cos diff input or Linear Hall 2 analogue input 15 A1 Sin LH1 I Incr encoder1 A diff input or analog encoder Sin diff input or Linear Hall 1 analogue input Remark Feedback 1 signals are also available at J19 and J6 3 3 15 J19 Feedback 1 connector 2x5 pin Pin Pin name Type Function 1 GND Return ground for sensors supply 2 5V Out O 5VOUT output supply generated by iPOS drive 3 G...

Page 16: ...for 2 phase steppers Motor for DC brushed motors 7 C O Phase C for 3 phase motors Phase B for 2 phase steppers 8 D O External brake resistor Phase B for 2 phase steppers 3 3 17 J21 and J22 EtherCAT connectors J21 and J22 are standard RJ45 Ethernet connectors compatible with IEEE802 3 100BASE T 100Mbit s Accept STP UTP wiring J22 EtherCAT IN connector J21 EtherCAT OUT connector 3 3 18 J23 USB conne...

Page 17: ...nputs 3 4 Mating connectors Connector Description Manufacturer Part Number J6 10 socket pluggable terminal connector Wago 733 110 J16 J18 generic 15 pin High Density D Sub male J17 J19 2x5 pin wire to board connector Harting 0918 510 6803 J20 8 socket pluggable terminal connector Wago 734 108 J21 J22 Standard 8P8C modular jack RJ 45 male J23 Standard USB B type connector 3 5 Jumper settings 0 Jump...

Page 18: ...ble AutoRun if TMLCAN Disable Setup if EtherCAT JP12 LH3 source 1 2 Connect J18 pin 10 and J19 pin 9 to Z1 on iPOS 2 3 Connect J18 pin 10 and J19 pin 9 to LH3 on iPOS JP13 LH1 source 1 2 Connect J18 pin 15 and J19 pin 5 to A1 Sin on iPOS 2 3 Connect J18 pin 15 and J19 pin 5 to LH1 on iPOS JP14 LH2 source 1 2 Connect J18 pin 14 and J19 pin 7 to B1 Cos on iPOS 2 3 Connect J18 pin 14 and J19 pin 7 to...

Page 19: ...switch is ON TMLCAN mode if the switch is OFF Remark In CANopen mode if the AxisID is set to 255 the drive remains non configured waiting for a CANopen master to configure it using CiA 305 protocol A non configured drive answers only to CiA 305 commands All other CANopen commands are ignored and transmission of allother messages including boot up is disabled The green Ready LED will blink at 1s in...

Page 20: ...e set by default with a latency of 16ms instead of 1 This leads to low communication rates To decrease this latency follow the steps below to configure the USB driver 1 Open Computer Management tool and select Device Manager Expand Ports COM LPT and double click on the USB Serial Port COMx 2 Click the Port Settings tab and then the Advanced button 3 Set the Latency Time ms to 1 instead of the defa...

Page 21: ...hall be fully inserted in the IO iPOS4808 board J1 of drive to J1 of IO J2 to J2 etc 3 Motor connections 4 USB cable connections 5 IO iPOS4808MY board jumpers settings 6 The default SS1 settings select the TMLCAN protocol with the axisID is 255 all switches are 0 In order to quickly change to CANopen protocol set switch 8 and 1 from SS1 1 The CANopen axisID set will be 1 because of switch 1 1 7 Po...

Page 22: ... Technosoft 2016 22 IO iPOS4808MY Technical Reference Appendix 1 IO iPOS4808MY schematics ...

Page 23: ...e negative IN port Connect to magnetics PHY TX0 13 RX0 I O Receive Transmit positive IN port Connect to magnetics PHY RX0 14 RX0 I O Receive Transmit negative IN port Connect to magnetics PHY RX0 Pin Name Type Description J5 1 2 A A O Phase A for 3 ph motors A for 2 ph steppers Motor for DC brush motors 3 4 B A O Phase B for 3 ph motors A for 2 ph steppers Motor for DC brush motors 5 6 C B O Phase...

Page 24: ... Incr encoder2 A diff input or Pulse or Data for SSI or Slave for BiSS has 150Ω resistor between pins 9 and 11 12 A1 Sin I Incr encoder1 A diff input or analogue encoder Sin diff input 13 Z2 I Incr encoder2 Z diff input has 150Ω resistor between pins 13 and 15 14 Z1 I Incr encoder1 Z single ended or Z diff input 15 Z2 I Incr encoder2 Z diff input has 150Ω resistor between pins 13 and 15 16 Z1 I In...

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