Tanco 580-J Operator'S Handbook Manual Download

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580-S/J

OPERATOR’S HANDBOOK

WD66-580S-M07011

Tanco Autowrap Ltd.

Tel.: +353 (0)5997 21336

Royal Oak Road

Fax: +353 (0)5997 21560

Bagenalstown

E-Mail: [email protected]

Co. Carlow,

Internet:

www.tanco.ie

Ireland

Summary of Contents for 580-J

Page 1: ...580 S J OPERATOR S HANDBOOK WD66 580S M07011 Tanco Autowrap Ltd Tel 353 0 5997 21336 Royal Oak Road Fax 353 0 5997 21560 Bagenalstown E Mail info tanco ie Co Carlow Internet www tanco ie Ireland ...

Page 2: ...uction or with the written approval of the seller or to which any part not manufactured or having written approval by the sellers have been fixed g Any second hand goods or parts thereof Any allegedly defective part or parts returned to the seller must be sent carriage paid No claim for repair or replacement will be entertained unless upon discovery of the alleged defect written notification is se...

Page 3: ... Circuit Diagram 19 8 Controller Manual 20 9 Operating Instructions 28 580 J Joystick Operations 30 10 Film overlap system 31 11 Service maintenance 32 12 Technical Diagrams 12 1 Film Threading Diagram 34 12 2 Gear Box chain drive tensioning system 35 12 3 Turntable Chain Drive tensioning system 36 12 4 Bale Ramp Cylinder recharging instruction 37 12 5 Cut Start Cylinder recharging cylinder 38 13 ...

Page 4: ...tractor using means provided and in accordance with current Safety standards 10 Special care should be taken when attaching or removing the machine from the tractor 11 Before transporting the machine on public roads ensure that all legally required guards and indicators lights reflectors are in place and in good operations 12 All operating controls cords cables rods etc must be positioned so that ...

Page 5: ...or road conditions It Is Therefore of utmost importance to be cautious in every given situation 4 Be particularly cautious when turning corners paying attention to machine overhang length height and weight SAFETY RECOMMENDATIONS FOR ATTACHING IMPLEMENTS TO TRACTOR 1 When attaching or removing the machine from the tractor position hydraulic lift control lever in such a way that it cannot be set off...

Page 6: ...nce or repairs are carried out lower the machine depressurize the circuit turn off the engine and remove the ignition key MAINTENANCE 1 Before checking for any machine malfunction and before adjusting maintaining or repairing the machine turn off engine and remove ignition key 2 Check tightness of nuts and bolts regularly Retighten if necessary 3 If the machine is raised prop it up in a stable pos...

Page 7: ...his is a pressurised unit OPERATING SAFETY INSTUCTIONS 1 Operators should have their hands on the controls at all times when the machine is in use 2 Autowrap control unit and level controls must remain in the tractor cap at all times The operator must at no time leave the tractor cab when the machine is in motion 3 Keep onlookers clear of machine at all times Danger zone is 5 meters 4 Beware of ro...

Page 8: ...l Walk around your machine and note the content and locations of these warning signs Review these decals and the operating instructions in the manual with your machine operators Ensure that these decals are always legible If they are not replace them 2 WARNING SHARP BLADE 1 READ OPERATORS MANUAL AND SFETY INSTRUCTOONS 3 DANGER STAND CLEAR 4 DO NOT EXCEED TURNTABLE SPEED OF 30 R P M 5 BEWARE HOSES ...

Page 9: ...h lift arm 1080kgs Without Lift arm 960kgs Wheels Size 10 80 12 Pressure 42 p s i Lift arm capacity Axle extended normally 750kgs Axle extended Fully 1000kgs Speed of turntable 30 rev min Oil requirement 165kpcm2 25 lit min Attachment to tractor Tractor Hitch Bale size 120 x 120 cm up to 150 x 150 cm max weight of 1000kgs Film Width of Roll 750mm Optional 500mm The speed of rotation can be varied ...

Page 10: ...sported separately Remove the above items and assemble as detailed on adjoining sketches and parts list taking particular note of the following points 3 I DISPENSER MAST Attach dispenser mast and mounting bracket to front of machine Attach the film pull down arm Ensure the pull down arm is faced towards the machine On remote control machines attach the infra red receiver and warning beacon to top ...

Page 11: ...mounted machines have bale mats The standard 1080 trailed models have hydraulic bale ramps SEE INSTUCTION BELOW FOR FITTING HYDRAULIC BALE RAMP Checks to be performed 1 Check that all bolts and nuts are tight 2 That all lubrication points are greased 3 Check that all guards are in place 4 Check all operating and safety stickers are in place Instructions for fitting hydraulic bale ramp ...

Page 12: ...sition shown in Fig 2 Fig 1 Standard tip configuration Fig 2 Setting up the Cradle The pivoting section on the cradle can set in various positions 1 Normal tipping Line up and put bolts in holes 2 and 3 2 End tipping Put lower bolt through hole 1 3 with Damper ram in position A 3 End tipping larger bales Put lower bolt through hole 4 2 with Damper ram in position B Note This is discretionary Depen...

Page 13: ... 13 Tanco Autowrap 580 S J Operator s manual ...

Page 14: ... 14 Tanco Autowrap 580 S J Operator s manual ...

Page 15: ... 15 Tanco Autowrap 580 S J Operator s manual ...

Page 16: ...th the correct polarity 5 Fit cable control actuator socket to convenient position in cab and locate actuators in socket 6 Lock hydraulic lever in tractor so that oil is flowing through system 7 Check function by operating control levers a Lift arm up and lift arm down NOTE Ensure lift arm is down before moving to b b Turntable rotation forward and reserve c Tip up and down checking hoses are okay...

Page 17: ...reference numbers are used to help identifying the spare part For your records write serial number here SERIAL NO 6 Preparation of a new machine Check height of film mast to ensure that centre line of film spool is level with the centre line of the bale on the turntable This will alter with different bale diameters If this alignment is not correct some adjustment may be required See fig 1 When con...

Page 18: ... 18 Tanco Autowrap 580 S J Operator s manual 7 Electrical Circuit Diagrams 7 1 580 S Electrical Circuit Diagram ...

Page 19: ... 19 Tanco Autowrap 580 S J Operator s manual 7 2 580 J Electrical Circuit Diagram ...

Page 20: ... Store Total 8 3 2 2 Select a Store Total 8 3 2 3 Reset a Store Total 9 3 3 Channel 3 Part total 3 3 1 Display Part Total 9 3 3 2 Reset Part Total 9 3 4 Channel 4 Grand Total 3 4 1 Display Grand Total 10 3 5 Channel 5 Bale Wrapping Rate 3 5 1 Display Bale Wrapping Rate 10 3 5 2 Reset the Timing Period 11 3 6 Channel 6 Bale Wrapping Speed 3 6 1 Display Bale Wrapping Speed 11 3 6 2 Programme the Ove...

Page 21: ... records it to each of these memory registers i Grand Total ii Part Total iii One of eight selectable Store Totals Displays the number of bales wrapped per hour within any desired time period Displays bale wrapping speed in rpm and sounds an alarm when a preset speed is exceeded Film break alarm and automatic stop Adjustable turntable stop position 2 The Control Switches There are five switches on...

Page 22: ...arget number When the current number Target number the alarm will sound for 2 seconds and the display will flash If set the early warning alarm sounds beforehand Automatic reset of current number to zero normally occurs 5 seconds after the Target number is reached If additional wraps are added after the Target number is reached the current number will continue to advance 3 1 1 Manually reset Curre...

Page 23: ... An early warning alarm can be programmed to sound from 1 to 9 wraps before the target number is reached Depending on the setting the alarm will sound long beeps for up to 8 wraps short beeps for the final wrap and then a continuous beep for three seconds For example if the bale requires 22 wraps and you want an alarm at 20 wraps then set the number to 2 To effectively disable the alarm set the nu...

Page 24: ...Total Press to select The fourth digit displays the current store designation for 2 seconds The current total for that store then displays for five seconds then defaults to channel 1 3 2 2 Select a Store Total Press to select Select the desired store total A H This is now the default store and subsequent bale counts are stored there until another store is selected 3 2 3 Reset a Store Total Press t...

Page 25: ... Part Total Press to select Press and hold for 5 seconds 3 4 Channel 3 Grand Total____ When the bale wrap is complete the grand total is automatically advanced by 1 The grand total cannot be reset 3 4 1 Display Grand Total Press to select Grand total displays for 5 seconds then defaults to channel 1 3 5 Channel 5 Bale Wrapping Rate Displays number of bales wrapped per hour The time period over whi...

Page 26: ... the r p m exceeds a pre programmable limit The display will default to this channel and flash for the duration of the overspeeding subsequently reverting to the current target wraps display 3 6 1 Display Bale Wrapping Speed Press to select 3 6 2 Programme the Overspeed Alarm Switch power on while pressed Release The third digit flashes Hold to cycle to the desired digit then release otherwise pre...

Page 27: ...ss and hold all 3 control switches 3 Switch power on 4 Release all switches All instrument settings should be returned to the factory set values If the display shows PrOg again the instrument may be faulty and must be returned to the manufacturer for inspection and repair 3 9 Other CAL Mode Settings Cut and Start Release duration Switch the power on while pressing and holding the button to enter C...

Page 28: ...void warranty 9 5 Position turntable with cut and start unit facing front of machine 9 6 Attach film tag end to gripper section of cut and start unit 9 7 Rotate turntable anticlockwise through 90 degrees and stop turntable with cut and start unit opposite to lift arm 9 8 Locate bale on Lift arm then raise lift arm and gently roll bale onto turntable Lower arm 9 9 Start wrapping turntable rotating ...

Page 29: ...les onto the turntable prior to wrapping and to raise the machine while empty to facilitate adjustment to sliding axle It is not intended to be used for transporting bales over distances or for use as stabiliser whilst wrapping Therefore any use of the lift arm outside its primary function will be deemed to be abuse and will void all warrenty TANCO DUAL STRETCH FILM DISPENSER Some Tanco Autowrap m...

Page 30: ... 30 Tanco Autowrap 580 S J Operator s manual 580 J JOYSTICK OPERATIONS ...

Page 31: ... adaptor is required to fitting film in Dispenser See parts Book For silage bales we recommend the application of a minimum of four layers of film Table 1 Bale size Width of Film Roll Bale Indicator Setting Revs 120cm x 120cm 750mm 17 120cm x 137cm 750mm 19 120cm x 150cm 750mm 21 Important The above recommendations are only offered as a guide to correct wrapping of silage bales and the manufacture...

Page 32: ...Hydraulic rams Grease every 24 hours Film spool assy Grease every 24 hours Dispenser gearboxes One shot of Grease every 500 bales See 6 Main spindle Grease even 4000 5000 bales 5 Adjustments Turntable drive chain Adjust after first days work then check adjust every 50 hours See Fig 8 Gearbox Drive chain Adjust after first days work then check adjust every 50 hours See Fig 2 Roller Drive chain Adju...

Page 33: ...e of chain guard NOTE If shear pins are replaced with other than specified above all warranty is null and void Service and maintenance continued Hydraulic filter 1 Before connecting Autowrap to tractor check quality of oil in tractor hydraulic and replace hydraulic filter 2 After 25 hours max it will be necessary replace the element in Autowrap filter 3 For maintenance purposes it is necessary to ...

Page 34: ... 34 Tanco Autowrap 580 S J Operator s manual 12 Technical Diagrams 12 1 Film Threading Diagram ...

Page 35: ... 35 Tanco Autowrap 580 S J Operator s manual 12 2 Gear Box Chain drive tensioning system ...

Page 36: ... 36 Tanco Autowrap 580 S J Operator s manual 12 3 Turntable Chain Drive tensioning system ...

Page 37: ... 37 Tanco Autowrap 580 S J Operator s manual 12 4 Bale Ramp Cylinder recharging instruction ...

Page 38: ... 38 Tanco Autowrap 580 S J Operator s manual 12 5 Cut Start Cylinder Recharging cylinder ...

Page 39: ... 39 Tanco Autowrap 580 S J Operator s manual 13 Hydraulic Circuits 13 1 580 S Hydraulic Circuit ...

Page 40: ... 40 Tanco Autowrap 580 S J Operator s manual 13 2 580J Schematic Hydraulic Circuit ...

Page 41: ...if you are unsure about your system requirements To convert to closed centers a plug must be changed in the valve block This plug is located on the valve just beside the outlet T line Remove the existing one and replace with closed center plug Part No Z01 03 A580J If you are likely to change frequently between open and closed centered hydraulic systems and special plug incorporating a tap can be o...

Page 42: ...lace Adjust the film mast so that centre of film roll is in line with the centre of the Bale Wash off the dispenser Change film roll Use only recommended film Hydraulic cylinder loss of oil pressure Recharge see instruction Manual Restrictor not fitted or dirt under seat of restrictor Hydraulic pressures in tractor not high enough bad pumps or too much oil pressure in accumulator side of cylinder ...

Page 43: ... correct tension 2 Measure the distance between the bearing housing and the adjuster plate typically from 13 to19 mm 3 Adjust the opposite end of the driver roller to archive the same measurement 4 Now you will find that the driver roller is parallel to the chasse 5 Set idler roller square to driver roller set from bearing housing to adjusting stop it should be about 15mm at the start position 6 I...

Page 44: ...P MODEL 580 S SERIAL NO D10 000 To which this declaration relates corresponds to essential requirements of the Directive 89 392 336 EEC as amended To conform to these essential health and safety requirements the provisions of the following harmonised standards were particularly considered EN 292 1 2 EN 294 EN1152 prEN 703 prEN 811 prEN 1553 prEN 982 DATE 03 02 2009 SIGNATURE ______________________...

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