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Installation and maintenance manual

Air Cooled Water Chillers and Heat Pumps

31.7kW

35.4kW

35B

SYSAQUA BLUE

Содержание SYSAQUA BLUE.H 35B

Страница 1: ...Installation and maintenance manual Air Cooled Water Chillers and Heat Pumps 31 7kW 35 4kW 35B SYSAQUA BLUE...

Страница 2: ......

Страница 3: ...INSTALLATION INSTRUCTION NOTICE D INSTALLATION INSTALLATIONSHANDBUCH ISTRUZIONI INSTALLAZIONE INSTRUCCIONES DE INSTALACI N English Fran ais Espa ol Deutsch Italiano...

Страница 4: ...IAGRAM KEY DESCRIPTIONS 18 11 2 RANGE AND SETTINGS OF THEMAL PROTECTION 18 11 3 GAS DETECTION CARD CONTROL RANGE 18 12 ELECTRICAL CONNECTIONS 19 12 1 UNIT POWER SUPPLY 20 12 2 ALARM INDICATORS 21 12 2...

Страница 5: ...at you also read our Technical Instructions The information contained in these Instructions is subject to modification without advance notice 1 2 WARNING Follow the safety rules in force when you are...

Страница 6: ...evel and in small places Exhaust ventilation at the lowest levels Distance ignition possible Risk of explosion if heated in a confined environment Respiratory protection AX type rubber mask In the eve...

Страница 7: ...used All the operations listed in the present manual shall be performed within the required time limits THE WARRANTY SHALL BE NULL AND VOID IN THE EVENT OF NON COMPLIANCE WITH ANY OF THE ABOVE CONDITI...

Страница 8: ...d twisting or uneven lifting of the units The units shall be carefully inspected before unit installation to make sure this has not happened All of these sections are inspected before they leave the f...

Страница 9: ...fting is also possible by slinging Holes are made at each end of the unit to allow the insertion of slinging bars along the chassis width A spreader must be used to prevent damage to the machine edges...

Страница 10: ...a 18 Heat Pump Cooling mode water flow nominal m3 hr 5 40 minimum 3 40 maximum 9 02 Water pressure losses kPa 18 Heating mode water flow nominal m3 hr 6 10 minimum 3 84 maximum 10 19 Water pressure lo...

Страница 11: ...nce only It must be checked and adjusted in accordance with prevailing standards It depends on the installation and the cables used A main fuse must be provided on the power supply Fuses not supplied...

Страница 12: ...controller WATER Fan speed controller BRINES or WATER GLYCOL WATER OAT Outdoor air temperature C 25 20 15 10 5 0 5 10 15 20 25 15 20 25 30 35 40 45 50 55 60 65 Leaving water temperature C OAT Outdoor...

Страница 13: ...be reduced even further by taking a few installation precautions Do not install the appliance near a window Do not install the unit in enclosed or confined yards narrow locations where noise may bounc...

Страница 14: ...n a steel frame When fitting anti vibration pads refer to the manual supplied with the kit When several SYSAQUA BLUE units are installed ensure proper clearance is implemented around the condensers sp...

Страница 15: ...und continuity of all piping An unbalance of grounding connection points can cause electrolytic corrosion 10 2 ANTI CLOGGING PROTECTION Failure to install a water filterwould result in clogging of the...

Страница 16: ...water with air treatment plant or if it is used for industrial processes a buffer tank is compulsory to guarantee sufficient thermal inertia and adequate temperature stability 10 4 MAXIMUM WATER VOLU...

Страница 17: ...cause damage The glycol based water solution must be sufficiently concentrated to ensure appropriate protection and prevent ice from forming at the minimum outdoor temperatures planned for the instal...

Страница 18: ...use corrosion Content 1mg l Water hardness Values between 10 fH and 30 fH may be recommended This facilitates scaling deposits likely to limit copper corrosion Excess TH values may lead to clogging of...

Страница 19: ...9 FILLING THE SYSTEM WITH WATER It is important to ensure that the mains water supply pressure is sufficient to fill the installation Once the installation is complete and after cleaning and rinsing t...

Страница 20: ...FTOF L Range STD 2 5 4A Adjustment STD 2 5A Range HPF 2 5 4A Adjustment HPF 4A FTOF H Range STD 2 5 4A Adjustment STD 2 5A Range HPF 2 5 4A Adjustment HPF 4A FTWP Range 1 6 2 5A Adjustment 2 4A 11 2 R...

Страница 21: ...start up and under full load operating conditions The power supply cable shall be selected in accordance with the following criteria 1 Power supply cable length 2 Maximum current draw of unit in opera...

Страница 22: ...cross section of the connecting cable These units are equipped as standard with a proximity switch with a general terminal board Supplying the unit with a line with an unbalance exceeding the accepta...

Страница 23: ...ion 12 2 ALARM INDICATORS The detection system is dependent on the unit s general power supply When the unit is not powered detection will therefore also stop Caution The gas detection module has a de...

Страница 24: ...ve two functions 1 In a menu they are used to move up and down the list of possible options 2 They can change the value of a setting when it has been selected ENTER This button has three functions 1 I...

Страница 25: ...rized menus are displayed according to the access level selected 13 2 3 MAIN MENU 13 2 4 MENUS The display has several menus The Status menu is freely accessible The other Installation and Maintenance...

Страница 26: ...ited capacity Reduced mode Water Law Auto change over Glycol protection Communications Language selection 03 02 2016 Cold OAT protection Small volume protection Commissioning 1 12 10 40 05 Versions Ca...

Страница 27: ...et sup temp Contacts D1 D2 Circuit control Pump Fan Configuration 1 2 NC NO 1 4 None NC Restart required After modification of value Contacts D2 Contacts D1 ON OFF Contacts D1 D2 1 4 None NC Restart r...

Страница 28: ...ity Load Current setp heat Heating setp Current setp cool Cooling setp State from Mode from HMI state HMI mode Status 1 12 0 0 0 0 44 C 44 C 8 0 C 8 0 C HMI Schedul Automatic Delegate Circuit 1 Hydrau...

Страница 29: ...us 1 12 0 0 0 0 44 C 44 C 8 0 C 8 0 C HMI Schedul Automatic Delegate Circuit 1 Hydraulic circuit Capacity Load Current setp heat Heating setp Current setp cool Cooling setp State from Mode from HMI st...

Страница 30: ...T Point A Delta Point A OAT Cooling mode Compensation Water Law 1 15 35 0 C 15 0 C 40 0 C 10 0 C 45 0 C 0 0 C 0 0dK 30 0 C 6 0dK 10 0 C Enable Point C f Point C OAT Point B f Point B OAT Point A f Poi...

Страница 31: ...T Point B f Point B OAT Point A f Point A OAT Heating mode Point B Delta Point B OAT Point A Delta Point A OAT Cooling mode Compensation Water Law 29 SYSAQUA BLUE 13 4 6 2 HEAT MODE Points Coordinates...

Страница 32: ...g act Modulation Acceleration delay Continuous pump Pump Pump configuration 1 13 100 0 20 0 40 0 80 0 120s 72h Active 2 stages 10 s Off Single Capacity for max speed Mod pump standby speed Mod pump mi...

Страница 33: ...n FCU n FCU 3 FCU 2 FCU 1 WPT Hz LWC PHE EWC WP VE SYSAQUA ACS3 31 SYSAQUA BLUE Default setting min max Mod pump max speed 100 0 100 Mod pump min speed 70 0 100 Mod pump standby speed 60 0 100 Capacit...

Страница 34: ...IN MAX START STOP LOC REM MENU ENTER MENU EXIT FWD SET PAR bar REM 3 5 SPEED MIN MAX START STOP LOC REM MENU ENTER MENU EXIT FWD MENU REM 22 SPEED MIN MAX START STOP LOC REM MENU ENTER MENU EXIT FWD S...

Страница 35: ...s Calendar Limited capacity Reduced mode Water Law Auto change over Glycol protection Communications Language selection 03 02 2016 Cold OAT protection Small volume protection Commissioning 1 1 50 Low...

Страница 36: ...T circuit 1 Com fault Condensing P circuit 1 Com fault Fault supp pump Alarm Acknowledge 1 4 Alarm list 3 Suction T circuit 1 Com fault Condensing P circuit 1 Com fault Fault supp pump Alarm Acknowle...

Страница 37: ...Status 1 12 0 0 0 0 44 C 44 C 8 0 C 8 0 C HMI Schedul Automatic Delegate heaters Circuit 1 Hydraulic circuit Capacity Load Current setp heat Heating setp Current setp cool Cooling setp State from Mode...

Страница 38: ...ates sub zero temperature snow high humidity check that the appliance is raised 10 cm off the ground 7 For loose or missing bolts or screws Before commissioning the system you must carry out a certain...

Страница 39: ...ny unusual noises or vibration in the running components 14 3 2 PHASE ROTATION PROTECTION If the phase of the power supply is not correct the phase rotation protection device will prevent the machine...

Страница 40: ...graphs Check pressure at the inlet and outlet of the plate exchanger Determine the water flow using a flowmeter or the load loss of the plate exchanger 4 Check the installation is protected against fr...

Страница 41: ...in this manual Caution Warning Isolate the unit from power supply before working on it All refrigerating fluid charging sampling and draining operations must be performed by a skilled technician usin...

Страница 42: ...ature at the plate exchanger inlet and outlet Inspect the entire running installation while paying particular attention to any damage on the SYSAQUA BLUE housing any traces of oil sign of refrigeratin...

Страница 43: ...Test the oil for contamination Change the oil if required 2 12 Check the filter drier clogging Replace if required 2 13 Check the operation of the high pressure switch Replace if required 2 14 Check f...

Страница 44: ...main supply cable is void of alterations likely to impact the insulation Replace if required 4 3 Check the grounding of the metallic structure Repair if required 4 4 Inspect the contacts Replace if r...

Страница 45: ...s quality may also be caused by humidity in the system Change the oil when its color changes or when it is degraded In this case before restarting the unit the refrigeration circuit must be drained 17...

Страница 46: ...orrespond to the pressure loss curves available in HYDRAULIC PUMPS CURVES page XI the heat plate exchanger may become clogged with dirt To clean it use a non corrosive solvent to remove calcareous dep...

Страница 47: ...e electrical circuit and the condition of the resistor Replace defective parts if necessary One or both compressors do not operate Electrical circuit cut Check the electrical circuit and seek out any...

Страница 48: ...it Chemical cleaning of the evaporator water circuit Condenser battery blocked Clean the condenser battery Insufficient refrigerant fluid charge Top up the refrigerant fluid charge Evaporator heater i...

Страница 49: ...APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO...

Страница 50: ...EISLAUFDIAGRAMM VI SYSAQUA BLUE L VII SYSAQUA BLUE H VII HYDRAULISCHER SCHALTPLAN VIII KEINE PUMPE IX MIT 1 PUMPE IX DRUCKVERLUST PLATTENW RMETAUSCHER X SYSAQUA BLUE 35B X KURVEN VON HYDRAULIKPUMPEN X...

Страница 51: ...view Rear view Side view 208 102 173 178 572 1 1 2 1 000 53 2 025 1 000 1 175 INTLET WATER OUTLET Top view Bottom view Front view Rear view Side view III SYSAQUA BLUE APPENDIX ANNEXE ANLAGE ALLEGATO A...

Страница 52: ...ew Bottom view Front view Side view Side view 1 507 1 000 53 2 025 1 175 92 173 246 383 691 1 1 2 INTLET WATER OUTLET Top view Bottom view Front view Side view Side view IV SYSAQUA BLUE APPENDIX ANNEX...

Страница 53: ...5 00 1 000 5 00 1 000 1 507 900 955 12 328 47 500 1 000 500 1 000 V SYSAQUA BLUE APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO DUCT OUTLET DIMENSIONS SYSAQUA BLUE 35B...

Страница 54: ...ucer CST Suction temperature sensor OAT Outdoor air temperature sensor OCT Condenser outdoor temperature sensor SV HP Service valve HP SV LP Service valve LP IV Isolating valve M1 2 Compresores 1 y 2...

Страница 55: ...5 6 7 3 OF1 SV HP IV SV LP OCT OAT FPE CST FPC HP CDT WATER 8 M2 M1 4 5 6 3 OF1 SV HP IV SV LP FPE CST OCT FPC HP CDT OAT WATER VII SYSAQUA BLUE APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO SYSAQUA BLUE L S...

Страница 56: ...g Wassereintritt austritt GAS M SYSAQUA BLUE 35B 1 1 2 VE Expansionsgef WPS Wassermangel Druckw chter Option SS Ventil WP Pumpe PA Automatische Entl ftung CL 1 4 Druckanschluss EWT Wassereintritt Temp...

Страница 57: ...CL LWT EWT RAG RAG PHE EWC FT CL PA MN MN VV VR CF CF VA VA LWC VD FS CL LWT EWT RAG RAG PHE EWC WP WPT PA WT FT VE WPS CL SS CL PA IX SYSAQUA BLUE APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO WITHOUT PUMP W...

Страница 58: ...3 h Pressure loss kPa X SYSAQUA BLUE APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO PRESSURE LOSSES OF THE PLATE HEAT EXCHANGER PERTE DE CHARGE DE L ECHANGEUR A PLAQUES DRUCKVERLUST PLATTENW RMETAUSCHER PERDIT...

Страница 59: ...Hz 40 Hz 45 Hz 50 Hz 0 2 4 6 8 10 12 0 00 0 20 0 40 0 60 0 80 1 0 0 1 20 1 40 Water flow m3 h Power Input kW XI SYSAQUA BLUE APPENDIX ANNEXE ANLAGE ALLEGATO ANEXO HYDRAULIC PUMPS CURVES COURBES DES P...

Страница 60: ...gelieferten Stromlaufplan hinzuziehen ATTENZIONE Questi schemi sono corretti al momento della pubblicazione Le varianti apportate nel corso della fabbricazione possono comportare modifiche Far sempre...

Страница 61: ...tzschalter des Steuerkreises disgiuntore magnetotermico del circuito di comando disyuntor magnetot rmico del circuito de comando FTOF L outdoor fans magneto thermal circuit breaker disjoncteur magn to...

Страница 62: ...ua flow switch WPS water low pressure switch option pressostat manque d eau option Wassermangel Druckw chter Option pressostato mancanza di acqua opzionale pres stato falta de agua opcional HP automat...

Страница 63: ...rheitsventilators rel del ventilatore di sicurezza rel del ventilador de seguridad RC K2 internal alarm dry contact contact sec de l alarme interne Potentialfreier Kontakt f r interne Alarmmeldung con...

Страница 64: ...de presi n hidr ulica opcional OPTION ALL SEASONS OPTION TOUTES SAISONS OPTION GANZJAHRESBETRIEB OPZIONE TUTTE LE STAGIONI OPCI N TODAS LAS ESTACIONES DEL A O FTOF1 2 magnetothermal circuit breaker d...

Страница 65: ...GN 24V SD N FTOF H 44 21 WH 2xBK WH K1 L 21 20 BU BU LWT FT1 44 43 43 44 GY FTOF L RD WH LOW SPEED SE 4854 HIGH SPEED VT SE 4825 11 14 7 8 TB TB FOF1 RD 44 43 ACS3 BN GY O 1 O 1 P H O2 P DL2 DN T15 T...

Страница 66: ...H GY RD RBC TBC PC GN YE FTT QD 2A 30 mA BU BU BU BK RD BK 230V socket option 3G 4G MODEM 2A max 1 2 N N BK X L3 N L2 BK BN GY BK BN RD BN BU L1 SE 4854A CHILLER 35 R290 BK BK BN BN RD RD N805 G L BU...

Страница 67: ...xBK 230V L WH VT OCT ACS1 OG OAT 3 FOF1 TB 7 TB 8 VT GY 1 1 FT1 44 43 FTOF1 44 43 43 44 FT2 FS BK 3 BN BU RD 20 24 25 11 14 WPS WH RD ACS3 GND 44 ACS3 AI GN RAG SE 4825 OG O 1 O 1 P DL2 DN T15 T14 T6...

Страница 68: ...N BK DI1 ACS1 COM GND 24V W 2 V2 U2 W1 V1 U1 IMPERATIVE RESPECT THE CORRECT PHASE CONNECTIONS L3 L2 L1 BU N T3 T2 T1 L L N R2 R1 RD BN BK RD BN BK FTC OF1 M1 M2 FTOF1 RD BN RD K2 K1 FT2 FT1 K2 K1 J581...

Страница 69: ...SPECT THE CORRECT PHASE CONNECTIONS L3 L2 L1 L N RD BN BK SOFT STARTER OPTION VT OG RD RD RD RD BU BU CPS 1 N805 RD RD BN BN BK BK CHILLER 35 R290 SE 4852 A POWER WIRING DIAGRAM BN BK GY BN BK RD BN B...

Страница 70: ...1 44 FT2 43 CHILLER 35 R290 L Pressure switch 1 mBar N ADJ Potentiometer arrow set as indicated L K2 INTERNAL ALARM 230V 5V Relay Card RC 2 3 27 SE 4817 SE 4829 L N 2 SE 4817 SE 4855 20 F DP R 2 9 0 S...

Страница 71: ...2 DN T15 T14 T6 DU1 DG DU2 A2 B2 REF2 CE CE RS485 24V REF1 B1 A1 RS485 BUS PB BSP 5V 24V 5V X10 X11 24V X5 X7 X8 X6 X4 X2 D2 X9 X3 D1 X1 T5 T3 T1 T2 T4 M M M M M M M POL698 10 24 230V 24V 24 230V 115...

Страница 72: ...ION ACCORDING CAPACITY OR 2 SPEEDS CONSTANT PRESSURE VERSION ACS1 GND X L1 L2 L3 DL2 DN T15 T14 T6 DU1 DG DU2 A2 B2 REF2 CE CE RS485 24V REF1 B1 A1 RS485 BUS PB BSP 5V 24V 5V X10 X11 24V X5 X7 X8 X6 X...

Страница 73: ...n Unit correctly mounted on supplied dampers Power supply compatible with unit specifications State of art power cable section and wiring to the unit Ground cable is wired Main electrical protection s...

Страница 74: ...THERMODYNAMICS MEASUREMENTS of capacity Evaporating pressure bar bar bar bar Evaporating temperature C C C C Suction temperature C C C C Condensing pressure bar bar bar bar Condensing temperature C C...

Страница 75: ......

Страница 76: ...es None As part of our ongoing product improvement programme our products are subject to change without prior notice Non contractual photos Systemair AC SAS Route de Verneuil 27570 Tilli res sur Avre...

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