Sunsystem BURNiT Pell BIO Series Technical Passport, Installation And Operation Manual Download

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TECHNICAL PASSPORT

INSTALLATION and OPERATION MANUAL

FOR AUTHORIZED INSTALLER / SERVICE SHOP

PELLET BURNER

Pell BIO series

Version i0.4.5

Summary of Contents for BURNiT Pell BIO Series

Page 1: ...TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL FOR AUTHORIZED INSTALLER SERVICE SHOP PELLET BURNER Pell BIO series Version i0 4 5 EN...

Page 2: ...OF THE PELLET BURNER 9 5 DELIVERY OF THE PELLET BURNER 9 6 STORAGE OF THE PELLET BURNER 10 7 INSTALLATION OF THE BURNER 10 8 BURNER OPERATING 15 9 CONTROLLER UNIT 18 9 1 Controller view Explanation of...

Page 3: ...t burner type data indicated on the factory rating label and the technical data provided in chapter 12 in order to ensure proper operation of the product 1 2 1 Instructions to boiler installer During...

Page 4: ...room stop the pellet burner from operation CAUTION Danger of injury damage of system due to incompetent operation The pellet burner must be serviced only by persons familiar with the operation manual...

Page 5: ...the burner when the boiler are heating alternative mainly of fuel wood wood briquettes coal or other fuel This manual should be kept throughout the lifetime of the burner CAUTION Hot surface Risk of...

Page 6: ...e boiler with mounted burner and walls Table 1 Flammability of building materials Class non combustible Stone bricks ceramic tiles baked clay solutions plaster free of organic additives Class B hard c...

Page 7: ...ilers The built in control unit automatic cleaning system and internal pellet auger ensure the automated operation of the burner and optimal burning of the fuel 2 1 Design The burner is made of high q...

Page 8: ...ss manufactured from common low growing plants and trees The most common household type pellets are made of sawdust and milled wood chippings which are waste material from wood used in the production...

Page 9: ...ason for example ask your supplier to provde accurate and true information about the storage conditions for sunflower pallets We recommend pallets with a diameter 6 8mm density 500 650 kg m 3 and calo...

Page 10: ...t of ash C 1200 1100 Chlorine content 2 0 02 0 02 0 03 Sulfur content 2 0 03 0 03 0 04 Nitrogen content 2 0 3 0 3 1 0 Copper content mg kg 2 10 10 10 Chromium content mg kg 2 10 10 10 Arsenic content...

Page 11: ...e ground placed on pallets maximum two tiers and in their original packaging The storage period is not more than 2 years from date of manufacture It is recommended that every burner is tested before i...

Page 12: ...lug the power cord of the pellet auger into the indicated Schuko type burner socket on the left side of the burner housing Diagram 5 Mounting the pellet burner Pell Bio to WBS boiler 1 WBS boiler 4 Au...

Page 13: ...Heater blue brown blue brown brown Fan Photosensor STB Reverse firing sensor Buffer bottom Sensor DHW Sensor Buffer top Sensor Temperature sensor in the water jacket of the boiler Internal Feeder blu...

Page 14: ...nal devices sensors to the burner brown blue brown blue brown blue brown blue brown blue brown blue brown blue brown blue brown blue L N Power Suplay 220 V L N Fuel Feeder L N CH Pump 220 V L N DHW Pu...

Page 15: ...n the manual 3 2 Low performance of the automatic cleaning system 3 2 Increase turn on frequency of the automatic cleaning system 3 3 Improper setting of fuel air mixture 3 3 Adjust using gas analyzer...

Page 16: ...l residues ash noncombustible inclusions etc built up into the combustion chamber of the boiler These automatic cleaning cycles last several seconds and can be additionally adjusted as well as their r...

Page 17: ...craper brush User Monthly Dismantling of combustion chamber housing A Cleaning of combustion chamber by scraper brush and vacuum cleaner Replacement of gasket if faulty see Diagram 8 User Installer Ye...

Page 18: ...1 symbol means Low output mode of boiler In this mode the boiler operates at minimum output This symbol means Suspend mode of boiler The notice Hi appearance on the screen where the boiler temperature...

Page 19: ...the authorized installer service to be performed immediately inspection of the boiler and heating installation Factory setting Alarms BB ALARM Reverse fire Alarm when the thermostat contact OD input...

Page 20: ...etup menu to select desired temperature of engagement of circulation pump From this menu you can preset buffer tank circulation pump switch on and switch off temperatures provided such heating install...

Page 21: ...0 Parameter tCH indicates top and bottom buffer temperature visualized only in Buffer mode 0 Light intensity in the burner in the range of 0 190 Burner status detected errors if any Current date 9 2 2...

Page 22: ...n g s a d j u s t m e n t m o d e simultaneously press the Enter and F buttons and hold them pressed for 4 four seconds This will display the controller hardware and software version on the screen Pre...

Page 23: ...s When the last of these set cycles has been executed auger will stop automatically and controller will activate automatically the option Weight When option Weight is active enter the weight of pellet...

Page 24: ...tes for 2 minutes and the main fan is turned on at 20 of its capacity and operates for 3 minutes the heater continues to work If upon the expiration of that period the photosensor detects the presence...

Page 25: ...main mode You can modify the pellet quantity Feed and fan output as a percentage value FAN Select the desired option using the navigation arrows Use the Enter button to open the next parameter Use th...

Page 26: ...f cleaning sessions in 24 hours twelve Select the desired option using the navigation arrows Use the Enter button to open the next parameter Use the button to open the next page of the menu 9 5 Hardwa...

Page 27: ...ignals the burner to shift to operating mode or be extinguished Example seepicture Ifthelightintensity in the burner is above 100 units over a period of more than 20 sec the burner will detect that th...

Page 28: ...ee step output adjustment and their setting depends on the boiler and heat requirements of the heating installation 10 1 Calibration of auger fuel feed rate The auger fuel feed rate changes depending...

Page 29: ...he fuel in kWh kg 180 is the number of burning cycles per 1 hour 4 8 is the amount of pellets in grams fed by the auger per 1 second This way the output mode can be changed and instead the number 25 0...

Page 30: ...ptimal fan setting is tweaked by using gas analyzer to control the oxygen amount registered by the device within the range 8 10 and for the lower modes up to 13 The specific setting depends also on th...

Page 31: ...4 dt 0 dt 0 Setup Setup Feed 6 sec 10 sec Cycle 20 sec 20 sec Fan B E 32 1 29 1 Setup Setup Feed 50 50 Fan B E 20 1 20 1 Setup Setup Feed 30 30 Fan B E 25 1 17 1 Suspend Suspend Feed 5 5 Fan B E 15 1...

Page 32: ...p 220V DHW Domestic Hot Water pump 220V Ign Ignition CM Cleaning Motor 12 PELL 12 TECHNICAL FEATURES OF PELLET BURNER PELL BIO 12 1 Elements of pellet burner PELL BIO Diagram 9 Elements of pellet burn...

Page 33: ...umber Pell Bio 20 Pell Bio 35 1 82801300000002 1 82801300000003 2 82801300000052 2 82801300000049 3 89000000000057 3 89800000000056 3 89801300000024 3 89801300000037 4 89800000000005 5 89801381000001...

Page 34: ...5 Average power consumption Firing Up mode Operate mode Self cleaning mode W W W 400 60 70 1300 400 60 70 1300 Electric power supply V Hz 230 50 230 50 Overall dimensions Height H Width L Depth D mm 5...

Page 35: ...5 1500 connection Diameter Length N mm 60 700 60 700 Weight of auger kg 6 6 13 RECYCLING AND WASTE DISPOSAL Submit all packaging material for recycling according to the local regulations and requireme...

Page 36: ...tel 359 700 17 343 www burnit bg...

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