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User Manual

LM2 Gears CMS

Hansen Industrial Transmissions nv

UM_LM2 Gears CMS

Summary of Contents for eye LM2 Gears CMS

Page 1: ...User Manual LM2 Gears CMS Hansen Industrial Transmissions nv UM_LM2 Gears CMS...

Page 2: ...ge Details and values given in this document are average values and have been compiled with care They are not binding however and Sumitomo Drive Technologies disclaims any liability for damage or detr...

Page 3: ...ical connections 11 3 5 Description of the sensors 12 3 5 1 Water saturation oil temperature sensor 12 3 5 2 Wear indicator sensor 12 3 6 Overview of the data connections 12 3 6 1 Wired internet conne...

Page 4: ...harts tab 34 8 7 3 Vibrations tab 34 8 7 4 Sensor charts tab 36 8 8 Overview of the buttons 36 8 8 1 Menu buttons 36 8 8 2 Status buttons 37 8 8 3 User buttons 37 8 8 4 Navigation buttons 38 8 8 5 Sit...

Page 5: ...ncluded in the delivery 49 10 2 Device specifications 49 10 3 Ambient conditions during use 49 10 4 Ambient conditions during storage 50 10 5 Dimensions 50 10 6 Spare parts 50 10 7 Pre set alarms 51 C...

Page 6: ...the Manual The user and or purchaser bears all risks Should further information be desired or should particular problems arise which are not covered sufficiently for the users and or purchaser s purpo...

Page 7: ...ument show a typical setup They are for instruction or description only Use of steps lists and titles in this document The steps in procedures have numbers 123 if the sequence is important The lists a...

Page 8: ...related documents are a part of the device Make sure that you keep the document and the related documents in a dry and clean location Make sure that the document and the related documents are availab...

Page 9: ...of the device A B B D E C A Device B Seals C Antenna D Wear indicator sensor E Water saturation oil temperature sensor Part Function Device To monitor the condition of the oil Seals To prevent that th...

Page 10: ...e water saturation and the tem perature of the oil Overview and function of the vibration box optional B A A Device B Vibration sensor Part Function Device To monitor the vibrations Vibration sensor T...

Page 11: ...ly To connect the device to the power supply Vibration config To connect a vibration extension box Vibration extension box To connect a vibration extension box Ethernet connection To connect the devic...

Page 12: ...ed internet connection The device has an Ethernet connection for internet access When the wired internet connection is not available the device automatically uses the wireless internet connection Wire...

Page 13: ...al light B QR code Control Function Signal light On when the gateway is activated QR code To get access to related information Type plate The type plate gives information about the device 3 8 3 9 Desc...

Page 14: ...TYPE S N Year Power Supply VAC TYPE TYPE Hz A C B D A Device type B Serial number C Year of production D Device power supply Description 14 UM_LM2 Gears CMS_003_EN...

Page 15: ...fe operation Approved users obey all related safety regulations and are approved to safely install remove operate and do maintenance on the device It is the responsibility of the company that owns the...

Page 16: ...njury when you touch or breathe them Use a carbon dioxide extinguisher to extinguish a fire Warning Use caution when you use a carbon dioxide extinghuiser Low temperatures of the nozzle can cause inju...

Page 17: ...the service life of the device or the components of the device try to recycle to prevent environmental pollution Sort metal and electrical components correctly Make sure that these components are rec...

Page 18: ...is not used Procedure 1 During storage make sure that The ambient conditions for storage are correct Refer to section Ambient conditions during storage on page 50 You prevent damage and or deformatio...

Page 19: ...l the device This can cause damage to the device Procedure 1 Install the device A on a flat metal surface with a minimum thickness of 5 mm Use the magnets B If necessary install a metal surface to ins...

Page 20: ...device For an overview of the connections refer to section Overview of the physical connections on page 11 Procedure 1 Remove the cover A 2 Connect the cable B to the device C 3 Connect the other end...

Page 21: ...refer to section Vibrations tab on page 34 4 If the indicator for the sensor is not available on the device screen of the dashboard there is no connection with the sensor For information get in conta...

Page 22: ...edure 1 Make sure that the device is installed To install the device refer to section Install the device on page 19 The device activates automatically when it is connected to the power supply 7 7 1 Op...

Page 23: ...ription Menu buttons To select a menu Refer to section Menu but tons on page 36 Status buttons To view the status of the devices Refer to sec tion Status buttons on page 37 User buttons To select a us...

Page 24: ...he location of a site The color of the indicator shows the status of the site Grey the site if offline Green the site is online and no alarms are active Red the site is online and there are alarms act...

Page 25: ...area To search and filter the sites Site detail button To go the Site detail screen Refer to section Overview of the Site detail screen on page 27 Alarm button To go to the Actual alarms screen Refer...

Page 26: ...to section Device screen on page 33 Alarms button To go to the Actual alarms screen Refer to sec tion Actual alarms screen on page 30 Historical alarms button To go to the Historical alarms screen Re...

Page 27: ...s on page 38 Area button To view the areas of the site Alarms button To go to the Actual alarms screen Refer to sec tion Actual alarms screen on page 30 Historical alarms button To go to the Historica...

Page 28: ...een Refer to section Historical alarms screen on page 29 Actual alarms button To go to the actual alarms screen Refer to sec tion Actual alarms screen on page 30 Event Gantt button To go to the alarm...

Page 29: ...Alarm action buttons on page 39 List of historical alarms To show a list of historical alarms and the de tails per category priority alarm metadata time of acknowledgement owner source start time of...

Page 30: ...n Alarm action buttons on page 39 List of actual alarms To show a list of actual alarms and the details per category priority alarm metadata time of acknowledgement owner source start time of the alar...

Page 31: ...40 Alarm rankings buttons To do actions for an alarm ranking Refer to section Alarm rankings buttons on page 41 Graph of the number of alarms per category To show a graph with the duration and fre qu...

Page 32: ...r button To filter the event Gantt Graph of the number of alarms per category To show a graph with the duration and fre quency of certain alarms during a selected time frame The alarms are shown per c...

Page 33: ...tab Overview area To show the KPI s for the device These catego ries are available Oil temperature Water saturation Fine ferro particles Chunk ferro particles Ratio cleaning interval Clean count indi...

Page 34: ...show the data for the oil over the last 7 days These categories are available Oil temperature Water saturation Ferro particles Tab setting buttons To select settings for the tab Refer to section Tab...

Page 35: ...ab Graph of the sensors To show a graph with the velocity and accelara tion of the sensors Overview of the gearbox To show the type of gearbox and the location of the sensors at the gearbox Alarm base...

Page 36: ...erview area To show an overview of the sensors Tab setting buttons To select settings for the tab Refer to section Tab settings buttons on page 42 Overview of the buttons Menu buttons Button Name Desc...

Page 37: ...v ers Actual alarms To show the actual alarms A number indicates the number of actual alarms User buttons Button Name Description Pin tiles To pin a tile to the Main screen Change language To change t...

Page 38: ...the map Zoom out To zoom out on the map Refresh To refresh a screen New tab To open the screen in a new tab of the internet browser Site buttons Button Name Description Address To show the address of...

Page 39: ...rm Prioritize alarm To prioritize an alarm Alarm filter buttons Button Name Description Search To search for an alarm Owner To view the alarms by owner Acknowledgement To view the alarms by status of...

Page 40: ...ng filter buttons Button Name Description Organization To group the alarm rankings by organization Site To group the alarm rankings by site Area To group the alarm rankings by area Device To group the...

Page 41: ...or device Event Gantt buttons Button Name Description Period To select a time period Number of alarms To select a maximum number of alarms that is shown Legend To show the legend for the Gantt Export...

Page 42: ...ne Time To select a time period Save To save the selected settings Change layout To change the layout of the graph X and Y axis layout To change the layout of the X and Y axis Legend layout To change...

Page 43: ...he dashboard go to the Alarm screen 2 Go to the Actual alarms screen 3 Select the alarm 4 Click on the Acknowledge button to acknowledge the alarm Find a solution for the problem that caused the alarm...

Page 44: ...te all mandatory fields Always use the customer email address and username 6 Click on the Save button 7 Click on the Save AddNew button to add multiple users Select a role for a user This procedure ca...

Page 45: ...the User button The Site role assignments screen opens 3 Click on the button A to add a user to the site 4 Select a user from the field Select User B 5 Select a role from the field Role package C 6 C...

Page 46: ...er button The Site role assignments screen opens 3 Click on the button A to invite a user 4 Complete the fields in the invitation 5 Click on the Send button to send the invitation The user receives an...

Page 47: ...1 week Refer to section Clean the de vice on page 47 Do a check on the seals 1 week Refer to section Do a check on the seals on page 47 Do a check on the measured values 1 week Refer to section Do a c...

Page 48: ...ted 7 If the values are not updated contact S D T 8 Examine the values for irregularities Zoom in on irregularities for a detailed display Clean the sensors Clean the sensors when you replace the oil...

Page 49: ...tion Mass kg 2 3 Power consumption W 35 Operating voltage V AC 110 or 230 Input frequency Hz 50 60 Material casing ABS IK rating IK07 Table 2 Vibration box Parameter Specification Mass kg 3 1 Power co...

Page 50: ...idity non condensing Maximum 95 General protection IP66 Vibration Not allowed Dimensions C B A A 268 mm B 291 mm C 128 mm Spare parts Part Part number Wear indicator sensor 350 5100081 Water saturatio...

Page 51: ...s For more information about the alarms contact S D T Parameter Minor alarm Major alarm Critical alarm Water saturation 40 50 60 Temperature C 85 90 95 Wear Detects changed occupancy rate Vibrations T...

Page 52: ...B 2650 Edegem Antwerp Belgium Phone 32 3 4501211 Fax 32 3 4501220 hit info shi g com Sumitomo SHI Cyclo Drive Germany GmbH CycloStra e 92 85229 Markt Indersdorf Germany Phone 49 8136 66 0 Fax 49 8136...

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