Still LTX 70 Original Instructions Manual Download

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Original instructions

Electric tow tractor

LTX 70

LTX 80

LTX-T08

0608 0609 0610 0688 0689

0690

1191 801 15 51 EN - 09/2019

Summary of Contents for LTX 70

Page 1: ...Original instructions Electric tow tractor LTX 70 LTX 80 LTX T08 0608 0609 0610 0688 0689 0690 1191 801 15 51 EN 09 2019 ...

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Page 3: ... Address of manufacturer and contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany Tel 49 0 40 7339 0 Fax 49 0 40 7339 1622 Email info still de Website http www still de 1191 801 15 51 EN 09 2019 I ...

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Page 5: ...g of components and batteries 8 2 Safety Driver safety guidelines 10 Safety regulations for handling consumables 12 Permissible consumables 12 Oils 12 Hydraulic ﬂuid 13 Battery acid 13 Disposal of consumables 14 Emissions 15 Noise emission values 15 Vibration values for upper limbs 15 Residual dangers residual risks 15 Stability 16 In case of tip over 16 Deﬁnition of responsible persons 17 Operati...

Page 6: ...cks 33 Checking the foot brake 34 Check emergency shutdown 34 Top up the windscreen washer bottle 35 Veriﬁcation of manual tow coupling 35 Check the automatic trailer coupling if ﬁtted 36 Truck operating instructions 37 The nameplate 38 Display 39 The tow tractor start up screen 39 Steering knobs 39 Using the display 40 Adjusting the display 42 Driver s compartment settings 44 Safety guidelines fo...

Page 7: ... code for the LEDs 61 Logging off a tow tractor equipped with the FleetManager option 63 Lighting 66 Using the signal lights 66 Using the direction indicators 67 Using the hazard warning light 68 Using the cab interior light 68 Using the rotating beacon optional 69 Towing 70 Safety guidelines 70 Using the manual coupling 71 Using the automatic coupling 72 Using electric tow coupling 73 Inching mod...

Page 8: ...l Off tool 106 Handling the truck in an emergency 108 Precautions before towing the tractor 108 Towing the tractor 108 Handling the tow tractor in speciﬁc situations 109 Transporting the tow tractor 109 Slinging the tow tractor 112 Jacking the tow tractor 114 5 Maintenance General maintenance information 116 General 116 Servicing and maintenance personnel training and qualiﬁcation 117 Battery main...

Page 9: ...ng the braking system 136 Driver s compartment 138 Checking and lubricating the driver s seat 138 Checking and lubricating the latches and hinges 138 Transmission 139 Cleaning and checking the gearbox breather 139 Draining and ﬁlling the drive axle 140 Chassis 141 Checking and lubricating the steering chain 141 Checking the front suspension 142 Lubricating the front suspension 142 Checking and lub...

Page 10: ...uipment 151 Decommissioning and storage 152 Tow tractor storage 152 Permanent putting out of commission destruction 153 6 Technical speciﬁcations Datasheet for the tow tractor 156 Towing diagram for the tow tractor 160 Datasheet for the transponder 164 Towing diagram for the transponder 169 VIII 1191 801 15 51 EN 09 2019 ...

Page 11: ...1 Introduction ...

Page 12: ...ided before com missioning the tow tractor This precaution will prevent accidents and ensure that the war ranty remains valid CE Symbol CE labelling The manufacturer uses CE labelling to in dicate that the tow tractor complies with the standards and regulations valid at the time of marketing The supplied EC declaration of conformity conﬁrms this The CE labelling is attached to the nameplate An ind...

Page 13: ...d to compile the technical documents See EC compliance declaration STILL S A S The manufacturer declares that the truck complies with the requirements of the EC directives valid at the time of marketing This is conﬁrmed by the EC declaration of conformity and by the EC labelling on the nameplate An independent structural change or addition to the truck can compromise safety thus invalidating the E...

Page 14: ... Rules for the operating company of industrial trucks In addition to these operating instructions a code of practice containing additional information for the operating companies of industrial trucks is also available This guide provides information for handling industrial trucks Information on how to select suitable industrial trucks for a particular area of application Prerequisites for the safe...

Page 15: ... operating company of industrial trucks Internet address and QR code The information can be accessed at any time by pasting the address https m still de vdma in a web browser or by scanning the QR code 1191 801 15 51 EN 09 2019 5 ...

Page 16: ...t be well paved ﬂat and free from obstacles Drainage channels and level crossings must be level If necessary ramps must be provided so that trucks can drive over them with as few bumps as possible Industrial trucks must not be used for travelling on routes with sharp turns steep gradients or entrances that are too narrow or low Slopes used by industrial trucks must be within the limits speciﬁed by...

Page 17: ...Modiﬁcations in particular attachments or conversions are not permitted to be made to the industrial truck without the manufacturer s approval Trailers Industrial trucks may be used to tow trailers if the manufacturer has designed them for that purpose and they are equipped with a suitable trailer coupling Do not exceed the maximum towed load capacity speciﬁed in the operating instructions for bra...

Page 18: ...ge to and or destruction of equipment NOTE For technical requirements that require special attention ENVIRONMENT NOTE To prevent environmental damage Disposing of components and batteries The truck is made up of different materials If components or batteries must be replaced and scrapped they must be disposed of treated or recycled in accordance with regional and national regulations NOTE The docu...

Page 19: ...2 Safety ...

Page 20: ...actor pedals control levers and switches indicators and forward reverse selection Additional attachments Special operating conditions The driver must practice driving the vehicle using the controls and steering the tow tractor whilst it is empty until he has complete control of the vehicle DANGER When using a tow tractor one of the main causes of accidents is the driver s failure to comply with or...

Page 21: ...een speciﬁcally designed for this purpose Always sound the horn when approaching blind corners entrances exits etc Do not overload the tow tractor with more than its nominal capacity as stated on the capacity plate Ensure that you understand how to operate any braking systems ﬁtted to trailers being towed If you need to travel on public roads ensure that the registration plates conform to local pu...

Page 22: ...eye specialist If swallowed do not induce vomiting Seek immediate medical attention WARNING Prolonged intensive contact with the skin can result in loss of skin oils and cause irritation Avoid contact and consumption Wear protective gloves After any contact wash the skin with soap and water and then apply a skin care product Immediately change soaked clothing and shoes WARNING There is a risk of s...

Page 23: ...aulic ﬂuid is a water polluting substance Always store hydraulic ﬂuid in containers complying with the regulations Avoid spilling Spilt hydraulic ﬂuid should be removed with oil binding agents at once and disposed of according to the regulations Dispose of old hydraulic ﬂuid according to regulations Battery acid WARNING Battery acid contains dissolved sulphuric acid This is toxic Avoid contact and...

Page 24: ... accordance with regulations Observe the national regulations for your country Work may only be carried out in areas designated for this purpose Take care to minimise as far as possible any impact on the environment Any spillage of ﬂuids such as hydraulic oil brake ﬂuid or gear lubricant oil must be immediately soaked up with an oil binding agent The regulations for disposal of used oil are applic...

Page 25: ...ibration load level during operation This de pends on the operating conditions state of ground mode of operation etc and should therefore be determined on site if applicable It is mandatory to specify the hand arm vibrati ons even where the values do not indicate any hazard as in this case Residual dangers residual risks Despite all operational precautions and compliance with standards and rules t...

Page 26: ...hat can arise during operation that complies with the speciﬁcations and operating rules Risks caused by misuse or incorrect operation that jeopardise the stability cannot be ruled out in extreme situations Stability Stability is only guaranteed if the tow tractor is used according to the indicated recommenda tions It is not guaranteed in the event of Cornering at high speeds Turning and driving di...

Page 27: ...is expertise allows him to assess the condition of indus trial trucks in terms of health and safety Drivers This truck may only be driven by suitable persons who are at least 18 years of age have been trained in driving have demonstrated their skills in driving and handling loads and have been speciﬁcally designated to drive the truck Speciﬁc knowledge of the truck is also necessary Driver rights ...

Page 28: ...of use by unauthorised persons The driver is responsible for the truck during working hours He must not allow unautho rised persons to operate the truck When leaving the truck the driver must secure it against unauthorised use 18 1191 801 15 51 EN 09 2019 ...

Page 29: ... inspection A full check of the technical condition of the tow tractor in terms of accident safety must be performed The tow tractor must be thoroughly checked to detect any damage that may have been caused by improper use A test log must be created The results of the inspection must be retained until at least a further two inspections have been carried out The inspection date is indicated by an a...

Page 30: ...2 Safety Safety test 20 1191 801 15 51 EN 09 2019 ...

Page 31: ...3 Overviews ...

Page 32: ...t 3 Battery compartment 4 Traction motor 5 Electronic control 6 Drive axle and rear wheels 7 Solid door optional 8 Steering axle and front wheel 9 Dipped beam headlights 10 Direction indicator lights 11 Rear tow coupling 12 Trailer lighting socket 13 Rear light unit 22 1191 801 15 51 EN 09 2019 ...

Page 33: ...tery compartment 4 Traction motor 5 Electronic control 6 Drive axle and rear wheels 7 Solid door optional 8 Steering axle and front wheel 9 Dipped beam headlights 10 Direction indicator lights 11 Rear tow coupling 12 Trailer lighting socket 13 Rear light unit 1191 801 15 51 EN 09 2019 23 ...

Page 34: ...or accessing options if enabled 11 Stop indicator light 12 Forwards travel indicator light 13 Reverse travel indicator light 14 Right turn indicator light 15 Left turn indicator light 16 Start up screen A Menu 1 Battery charge status Menu 2 Hour meter B Menu 1 Gradient of the slope Menu 2 Number of hours before the next service inspection C Menu 1 Speed Menu 2 Drive programme selection mode D Menu...

Page 35: ...1 Nameplate see next page 2 Brand label 3 Truck model label 4 Tyre pressure label 5 Slow travel warning label 6 Automatic coupling label 7 12 volt label for the coupling socket 8 Periodic check label 9 Truck slinging label 1191 801 15 51 EN 09 2019 25 ...

Page 36: ...late see next page 2 Brand label 3 Truck model label 4 Tyre pressure label 5 Slow travel warning label 6 Automatic coupling label 7 12 volt label for the coupling socket 8 Truck slinging label 9 Periodic check label 26 1191 801 15 51 EN 09 2019 ...

Page 37: ...xxx x xxxxx 1 2 3 4 Serial number NOTE Indicate the serial number for all technical enquiries The serial number contains the following information 1 Production location 2 Type 3 Year of production 4 Count number 1191 801 15 51 EN 09 2019 27 ...

Page 38: ...3 Overviews Markings 28 1191 801 15 51 EN 09 2019 ...

Page 39: ...4 Use ...

Page 40: ...motor and electronic control are protected within the chassis but remain easily accessible for servicing The battery is located between the two axles to obtain maximum stability and to allow quick and easy removal Drive and transmission A powerful 4 5 kW traction motor AC tech nology is mounted transversely on the drive axle Power is transmitted to the rear wheels through a reduction gearbox as we...

Page 41: ...cription Fork Off system for battery removal and a suitable tool for this use Roll Off system for battery removal Wheels or tyres Different cab types Different seat types On board charger etc 1191 801 15 51 EN 09 2019 31 ...

Page 42: ...ck that all auxiliary controls are working Do not use the tow tractor if one or more operations are not working correctly Report this to a manager Checking tyre pressure and condi tion WARNING Risk of accident Uneven wear reduces the stability of the tow tractor and increases braking distance Worn or damaged tyres left or right must be replaced immediately Normally each tyre must be inﬂated to 8 b...

Page 43: ... discharged state Checking the interlocks DANGER For your own safety and the safety of third parties the tow tractor and the carrier are ﬁtted with various interlocks It is imperative that these interlocks function cor rectly Before each shift check that all the interlocks for the tow tractor work correctly and are safe Check that the key switch or turning knob works correctly Check that the emerg...

Page 44: ...ke 1 ﬁrmly The truck should slow down until standstill NOTE Actuating the foot brake hydraulically operates brakes on both the front wheels and drive axle Before ﬁrst use it is recommended that drivers familiarise themselves with the operation and effect of the brake on an unladen tow tractor Check emergency shutdown Press the emergency stop switch 1 The power supply to the machine is switched off...

Page 45: ...n the windscreen washer bottle Fill the bottle with windscreen washer ﬂuid and antifreeze according to the manufac turer s speciﬁcations Close the cover of the windscreen washer bottle 1 Veriﬁcation of manual tow coupling WARNING Risk of pinching or crushing Do not reach into the open coupling with your hands or arms Push the towing pin if present 1 down rotate 90 and pull out Check the condition ...

Page 46: ...e your hands in the open coupling There is a risk that it will close on them Checking that the automatic coupling is working properly Check that the pin 1 is not damaged Check that the pin 1 is correctly ﬁtted into its holding ﬁxture 2 Check that the holding ﬁxture 2 is free of debris 36 1191 801 15 51 EN 09 2019 ...

Page 47: ...uck must also be reduced as the truck could tip over when breaking or cornering The loads must be consistent with a maximum recommended height of 2 m For uses other than those shown above please consult the After Sales Service Centre It is important to use pallets that are in good condition Speed must be reduced when moving over obstacles to prevent the truck from becoming unbalanced and vibration...

Page 48: ...plate Before using the truck for the ﬁrst time it is advisable to read the information on the nameplate 1 This is located inside the battery compartment Please refer to chapter 1 Nameplate for details 38 1191 801 15 51 EN 09 2019 ...

Page 49: ...4 Steering knobs There are several indicator lights on the display These show the steering status of the tow tractor The Stop light 1 signals that the parking brake is applied It also signals that errors are present When the Forward travel indicator light 2 is on the truck is moving forwards When the Reverse travel indicator light 3 is on the truck is moving backwards When the Left turn indicator ...

Page 50: ...imes the side lights switch off and the dipped beams switch off Buttons for the windows of the tow tractor The Front windscreen wiper button 4 allows you to switch the front windscreen wiper on and off Press once brieﬂy the front windscreen wiper starts Press twice brieﬂy the front windscreen wiper stops Press once and hold over 2 seconds then keep the button pressed the washer function starts Ope...

Page 51: ...e The Blue Q mode button 7 helps you to save battery power Activating this mode reduces the performance of the tow tractor or the platform tractor for example the speed acceleration The button for selecting the drive programme 8 allows you to reduce or increase the speed of the tow tractor Buttons for additional options The button 9 allows you to access additional options Press and hold the button...

Page 52: ...the display The language The time The date The daily mileage Proceed as follows Push the buttons 1 and 2 at the same time Do not enter the password 4 Press the Enter key 3 Use the keys 1 and 2 to navigate through the menu 4 Select the menu 4 that you want to edit 42 1191 801 15 51 EN 09 2019 ...

Page 53: ...y Resetting the hour meter Navigate to the Daily km ﬁeld 6 to reset the hour meter to zero Press the key 5 twice to conﬁrm Switch off the tow tractor Restart it The hour meter is reset 1191 801 15 51 EN 09 2019 43 ...

Page 54: ...due to the sudden adjustment of the steering column Making adjustments while driving can cause the truck to move in an uncontrolled manner Never perform adjustments while driving Always adjust the steering column so that control components can be accessed without difﬁculty NOTE Only make adjustments when the forklift operator is seated at the steering wheel Proceed as follows Unlock the lever 1 by...

Page 55: ...ermits sufﬁcient freedom of movement on the seat Pull the seat belt 1 out of the belt retractor without jerking and adjust to the size of the operator Click the tongue into the buckle Check the tension of the seat belt It should be close to the body Unfastening the seat belt if ﬁtted Push the red button 2 on the buckle 1 Slowly guide the belt tongue back into the retractor by hand 1191 801 15 51 E...

Page 56: ...is not designed for trans porting people Operators must always stay within the tow tractor clearance Stay in the safety area working area deﬁned by the manufacturer Make sure the tow tractor is stable and do not exceed its maximum capacity Take a test drive on an open surface It is not recommended to use a phone MP3 player or any electrical equipment They can disrupt driver concentration and aware...

Page 57: ...ng into out of the tractor Face the tractor when entering or exiting Make sure that the step is clean Use the steering wheel 1 to help you enter or exit the tractor Use the vertical bar 2 in the case of a tractor equipped with a cab WARNING Pay attention to your surroundings when climbing out of the tractor 1191 801 15 51 EN 09 2019 47 ...

Page 58: ...ARNING Risk of accident Before switching the tow tractor on all pre commis sioning tests must be performed There must be no faults detected Perform all tests before commissioning See chapter Pre commissioning checks and proce dures Do not operate the truck if faults have been identiﬁed Contact the After Sales Service Centre Insert the switch key into the key switch 1 Turn clockwise to switch on Al...

Page 59: ...t Before switching the tow tractor on all pre commis sioning tests must be performed There must be no faults detected Perform all tests before commissioning See chapter Pre commissioning checks and proce dures Do not operate the truck if faults have been identiﬁed Contact the After Sales Service Centre Logging in Turn the knob 2 Enter the ﬁve digit PIN into the driver display 1 NOTE NOTE The drive...

Page 60: ...odels equipped with digicodes enter the PIN code to start the tow tractor The driver s display 3 illuminates The tow tractor is ready for operation Dead man s pedal option Operation The dead man s pedal 1 positioned under the left foot of the operator is a truck safety device It must be pressed in before and whilst the truck is moving It allows the operation of the accelerator 3 and brake 2 pedals...

Page 61: ...he accelerator pedal 2 gently The tractor moves forwards The tractor speed increases depending on how far the accelerator is depressed NOTE Fully depressing the accelerator pedal does not increase the rate of acceleration The maximum rate of acceleration is regulated automatically NOTE Carefully check that your path is clear before performing the manoeuvres Adapt your driving to the ground and env...

Page 62: ...s reduced It is necessary to adapt the speed Push the direction selection lever 1 downwards On the display screen the indicator light that indicates backwards driving switches on Depress the accelerator pedal 2 gently The tow tractor moves backwards The tractor speed increases depending on how far the accelerator is depressed NOTE Fully depressing the accelerator pedal does not increase the rate o...

Page 63: ...r and road conditions Always choose driving speeds that provide sufﬁcient stopping distances Brake the truck by releasing the accelerator pedal 2 If the braking effect is inadequate apply the foot brake 1 as well NOTE Depressing the brake pedal hydraulically operates brakes on both the front wheels and drive axle Before taking the tractor into service it is recommended that drivers familiarise the...

Page 64: ...s switched off when the tow tractor is returned to service To activate efﬁciency mode the driver can press the Blue Q button at any time Fixed mode Blue Q mode is continuously lit when the tow tractor is returned to service and during operation The driver cannot switch Blue Q mode off Fixed ﬂex mode Blue Q mode is switched on To activate efﬁciency mode the driver can press the Blue Q button at any...

Page 65: ...t more than 3 km h the rear main beam lights and the rear window wiper are switched off To deactivate Blue Q mode proceed as follows Press the Blue Q 1 button Operating the drive programme selection button With the drive programme selection button 2 or hare button you can reduce the perfor mance of the tow tractor or carrier Three different drive programmes are availa ble Standard mode 0 the tow t...

Page 66: ...6 12 4 Blue Q not activated 10 8 4 10 8 4 Reverse travel Blue Q activated 10 8 4 10 8 4 This list of performance takes the default factory set speeds into account Speciﬁc adjustment work can be performed by the After Sales Service at the customer s request Operating the horn The horn must be used in situations presenting a potential hazard On routes where with poor visibility At junctions In the e...

Page 67: ...r use on an incline The parking brake releases automatically NOTE Fully depressing the accelerator pedal does not increase the rate of acceleration The maximum rate of acceleration is regulated automatically It is important to drive carefully when on an incline Forklift operators must adapt the speed to the incline DANGER Risk of loss of control Drive slowly on an incline If the tractor is towing ...

Page 68: ...eless data management GSM 2 GPRS 1 module with antenna The options available on the truck are Access control Access control and shock sensor Access control and GPRS module Access control shock sensor and GPRS module 1 GPRS General Packet Radio Service 2 GSM Global System for Mobile Communi cation Shock sensor This sensor allows you to record the shocks received by the truck If the truck receives a...

Page 69: ...o eight digits By default no PIN code is given as a factory setting If the PIN code is correct the LED 1 is not lit The LED 2 ﬂashes slowly at two second intervals green colour No acoustic signal sounds Press the Enter key 3 to conﬁrm The tow tractor is now ready for use NOTE In the conﬁguration the ﬂeet manager can specify that the operator must enter a prelimi nary code when logging in The opera...

Page 70: ... turning knob 1 clockwise Place the RFID transponder card or the RFID transponder 4 in front of the reading device 3 If the card is correct the LED 1 is not lit The LED 2 ﬂashes slowly at two second intervals green colour Two acoustic signals sound The tow tractor is now ready for use 60 1191 801 15 51 EN 09 2019 ...

Page 71: ...ect or not conﬁrmed using the Enter key Re enter the PIN code The operator has been granted access authorisation But the period of validity has expired Use the interface to enter a new period of validity Lit continuously Red colour Flashes once Green colour A long acoustic signal sounds The date of the truck is incorrect Update the date of the truck Flashes quickly Yellow colour Lit continuously G...

Page 72: ... shock has occurred Reset the shock Flashes quickly Blue colour Off The truck is connected via a Bluetooth link The operating data is being read The reading process can take up to ﬁve minutes The truck is switched on but is not moving Wait for all of the relevant data to be read As soon as the LEDs change to a different status resume work 62 1191 801 15 51 EN 09 2019 ...

Page 73: ...he tow tractor Logging off a tow tractor equipped with a keypad or an electronic key Park the tow tractor in a safe place Press the button 3 to log off Keep the button pressed in No LEDs light up A long acoustic signal sounds The LED 1 lights up for a second red colour The LED 2 is not lit A long acoustic signal sounds The LED 1 is no longer lit The LED 2 ﬂashes slowly at two second intervals gree...

Page 74: ... tow tractor in a safe place Brieﬂy place the RFID card or the RFID transponder 4 in front of the reading device 3 The LED 1 lights up for a second red colour The LED 2 is not lit A long acoustic signal sounds The LED 1 is no longer lit The LED 2 ﬂashes slowly at two second intervals green colour No acoustic signal sounds The tow tractor is deactivated 64 1191 801 15 51 EN 09 2019 ...

Page 75: ...Use 4 Operating the FleetManager option Turn the turning knob 1 anti clockwise The tow tractor is switched off 1191 801 15 51 EN 09 2019 65 ...

Page 76: ...he forklift operator leaves the truck Check the condition of the signal lights Report any faults identiﬁed to your manager WARNING Risk of burns Do not touch the headlights particularly the main beam headlights during and after operation Using the lights Press the signalling lights button 1 located on the display once The sidelights illuminate Press the signalling lights button 1 located on the di...

Page 77: ...ing direction is found to the right or left of the steering wheel Turning to the right Push the direction indicator 1 upwards or downwards depending on which side of the steering wheel the direction indicator is located Check the change of direction information on the display The right hand direction indicators operate and indicate your intention to turn right Turning to the left Push the directio...

Page 78: ...warning light button 1 located on the display once The warnings are switched on Press the hazard warning light button 1 located on the display again The warnings are switched off Using the cab interior light Cab light Press the switch 1 on the roof of the cab The cab light illuminates Move the switch 1 on the roof of the cab in the other direction The cab light switches off 68 1191 801 15 51 EN 09...

Page 79: ...uck may be equipped with a rotating beacon depending on the customer s choice Press the rotating beacon button 1 once The rotating beacon is switched on Press the rotating beacon button 1 again The rotating beacon is switched off 1191 801 15 51 EN 09 2019 69 ...

Page 80: ...hout a trailer DANGER Risk of injury Position yourself in a safe place or in a marked area for hitching or unhitching the trailer During this hitching or unhitching work the driver cannot be clearly seen by other forklift operators There is a risk of impacts or collision WARNING Risk of imbalance Hitch the trailer tow bar to the tractor so that the bar is as horizontal as possible WARNING Risk of ...

Page 81: ...ke is actuated automati cally Push the pin 1 down and turn 90 to release it Remove the pin from the towing coupling Position the trailer tow coupling into the coupling Replace the pin 1 push the pin down and turn 90 to lock into position Connect the trailer lighting if present to the tow tractor lighting socket and check that it is working properly Remove the chocks from the trailer and release th...

Page 82: ...jury Do not reach into the open coupling with your hands or arms Take precautions such as using wheel chocks to prevent the load you want to connect from rolling Slowly reverse the truck Stop the truck just in front of the trailer tow bar Carefully drive the tow tractor towards the drawbar until the bar is in the jaw of the tow coupling The coupling closes on contact and the lever 1 on the couplin...

Page 83: ...ver 1 on the coupling upwards Carefully drive the tow tractor forwards until the trailer tow bar and coupling are disconnected Remove the trailer tow bar from the coupling jaw Park the trailer Using electric tow coupling DANGER Risk of accident Never hitch or unhitch a trailer on an incline Coupling a trailer WARNING Incorrect operation leads to a risk of injury Do not reach into the open coupling...

Page 84: ...ighting if present to the tow tractor lighting socket and check that it is working properly Remove the equipment used to prevent the coupled load from rolling Release the trailer brake if present Uncoupling a trailer WARNING Incorrect operation leads to a risk of injury Do not reach into the open coupling with your hands or arms Take precautions such as using wheel chocks to prevent the load you w...

Page 85: ...railer when operating the inching mode control buttons Stand to the side clear of the tractor wheels Wear safety footwear WARNING Risk of slipping Do not perform this adjustment when on an incline To facilitate trailer coupling inching mode control buttons Inching can be found to the rear of the tow tractor Check that the surrounding area is clear and allows you to manoeuvre safely Stand clear of ...

Page 86: ...4 Use Towing Pull the emergency off switch 3 to restore the power supply 76 1191 801 15 51 EN 09 2019 ...

Page 87: ...tred Evenly distributed Suitable for the size of the tow tractor or carrier Suitable for the nominal load capacity of the tow tractor Check that the load is not damaged Do not transport suspended loads Check that the load does not obscure the signalling lights at the rear of the tractor No one must be in the tractor or carrier while loading and unloading DANGER Risk of injury Safety footwear must ...

Page 88: ...e of gravity should be as low as possible Never load a trailer on a slope Do not exceed the trailer and truck load capacities Never transport passengers on a trailer Towing a trailer Braked trailers are not required for loads weighing less than 2 5 tonnes For loads weighing more than 2 5 tonnes all trailers are considered to be braked DANGER Risk of accident Do not manoeuvre the trailers on an inc...

Page 89: ...age Adjust the rear view mirrors as required Before moving check that the path is clear in the direction of travel Gently start the tractor in forward travel to tighten all the loose parts of the trailer couplings then gradually accelerate until you reach the appropriate speed When approaching your destination reduce your speed in advance so that you are able to bring the tractor and trailer to a ...

Page 90: ...onnect the pipe when the tow tractor is switched on Do not mount the tractor when someone is handling the pipe union Do not connect the pipe to the tow tractor if som eone is sitting on the seat in the tow tractor or car rier Switch the tow tractor on again Sit on the seat The trailer is lifted automatically The lifting time is adjustable The After Sales Service can set this time NOTE Until the tr...

Page 91: ...is shown on the display DANGER Risk of injury Do not handle the pipe union when the tractor is switched on Do not mount the tractor when someone is handling the pipe union Do not disconnect the pipe if someone is sitting on the seat of the machine Uncouple the trailer Lifting the trailer permanently With the function to lift the trailer permanently you can lock the trailer in the raised position T...

Page 92: ...e The operator can lower the truck the trailer remains perma nently in the raised position If the trailer has not reached its maximum height it continues to rise until it reaches maximum height The operator can be either on the seat or dismounted from the tractor NOTE If the truck is stopped and then started up again thefunctionto liftthetrailer permanently is automatically deactivated To deactiva...

Page 93: ...the pipe when the tow tractor is switched on Do not mount the tractor when someone is handling the pipe union Do not connect the pipe to the tow tractor if som eone is sitting on the seat of the machine Sit on the seat Press button 7 on the display 2 to access additional options Press button 8 Lift the trailer permanently 3 Dismount the tow tractor Press the Pedestrian slow travel button Keep the ...

Page 94: ... to the wheels of the tow tractor Wear safety footwear To use the Slow travel option proceed as follows Check that the front wheel of the tow tractor pointing in a straight line Leave the tow tractor lights switched on and climb down from the tow tractor Press the Slow travel button 1 Keep the button pressed down The truck moves forwards It stops automatically after 4 me tres even if the forklift ...

Page 95: ...ccident Always take care to keep the windscreen and the windows clean and in good condition to ensure visibility The cab cannot under any circumstances be considered equivalent to an overhead guard It is therefore important that the loads transported are positioned correctly regardless of the equipment ﬁtted to the tow tractor or carrier WARNING Risk of accident Before driving through access passa...

Page 96: ...bility To use the windscreen washer system to clean the windows press and hold down the 1 or 2 button Heating demisting option All cabs can be equipped with the heating option This option is also used for demisting The heating system is supplied by the battery The switch panel 1 is at knee height and is located to the right of the steering column The control button for heating 2 has three position...

Page 97: ...that allows the electrolyte level to be analysed The electrolyte level option displays the following information The electrolyte level of the battery The status of the measuring device Three types of message accompanied by the symbol 2 may appear in the display ﬁeld 3 BATTERY OK This message appears for two seconds after the start page has been displayed ACID LEVEL This message appears when the el...

Page 98: ...e speed is limited to 20 km h on the road Two 20 km h labels 1 are afﬁxed to each side of the tow tractor A kit is provided if you would like to have this option This kit allows you to prepare approval cer tiﬁcation for driving on the road You must request approval certiﬁcation before driving the tow tractor on the road This approval cer tiﬁcation relates to the tow tractor and its trailer train A...

Page 99: ...red using chocks Immobilising the tow tractor Immobilise the tow tractor Switch off the ignition and remove the key For tow tractors with digicodes turn the knob Press the emergency stop button Restarting work Replace the key into the ignition or turn the knob and enter the driver code Pull the emergency stop switch 1191 801 15 51 EN 09 2019 89 ...

Page 100: ...ot open the battery Do not smoke or use naked ﬂames near a battery Keep combustible material and tools that create sparks away from the tow tractor and battery char ger The area in which recharging takes place must be well ventilated and equipped with ﬁre extinguishers CAUTION Never disassemble the bar located in the bat tery compartment to ﬁt the carrier with a DIN 48 V 3PzS 345 375 Ah battery Th...

Page 101: ... battery compartment Immobilise the tow tractor Switch off the ignition and remove the key Press the emergency stop button Climb out of the tow tractor paying attention to your surroundings The battery compartment is on the right hand side of the tow tractor Open the battery compartment door using the handle 1 1191 801 15 51 EN 09 2019 91 ...

Page 102: ...ock the battery before closing the battery compartment door and manoeuvring the tow tractor Fully lower the stop 3 Turn the handwheel 2 to lock it Connect the battery The battery is now locked Closing the battery compartment It is essential that you close the battery compartment door before driving The door closes only if the battery is locked correctly Carefully check that the battery is locked c...

Page 103: ...ents Always connect or disconnect the battery connector when the tractor is off Open the battery compartment door See the chapter Accessing the battery Insert the battery male connector 1 into the truck socket Carefully check the battery locking system Close the battery compartment door 1191 801 15 51 EN 09 2019 93 ...

Page 104: ...hem if necessary Open the battery compartment door and leave it open Remove the battery disconnection handle 1 from the tow tractor plug 2 Connect the battery connector to the wall mounted connector WARNING Only unplug the battery connector from the battery charger when both the battery charger and tow tractor are switched off NOTE Follow the instructions provided by the battery and battery charge...

Page 105: ...tic Follow the safety rules when handling battery acid WARNING Explosive gases are generated during battery charging Make sure the work area is well ventilated Make sure the battery compartment door re mains open for the entire time the battery is charging 1191 801 15 51 EN 09 2019 95 ...

Page 106: ...emain connected to the mains during periods of tow tractor downtime to ensure the availability of the machine CAUTION The tow tractor cannot be operated during charging Using the on board charger op tional The on board charger is factory set for a speciﬁc battery type and battery power If the battery must be changed please contact the After Sales Service for reprogramming The on board charger 3 is...

Page 107: ...g is recommended whenever possible risk of gas escaping The external LED 4 can change between three different colours Phase LED 4 Battery not connected Off Charging in progress Continuously lit orange colour Charging completed soon Lit and blinking orange colour Charging ended Continuously lit green colour Alarm Continuously lit red colour Charging in programming mode Lit and blinking green colour...

Page 108: ... to frequent operator handling Risk of electric shock and or burns The mains cable must be checked regularly as part of periodic statutory checks and maintenance operations The on board charger option and additional equipment It is possible to connect a data terminal to the tow tractor A cable is supplied with the tow tractor and the carrier available as an option only This piece of additional equ...

Page 109: ...ore switching the battery charger on and disconnect it after switching the charger off Make sure you are in an area free from any risk of ﬁre NOTE When recharging a gel battery with this equipment a complete charging cycle is recommended Short charging times may damage the battery When recharging a lead battery we re commend that you also select electrolyte agitation Operating the opportunity char...

Page 110: ...f the fan behind the socket If the fan is out of service you must open the door to the battery compartment risk of gas escaping Contact the After Sales Service Also check that no objects are stopping the fan from operating properly DANGER Risk of gas escaping No one must be inside the cab When charging is complete and the charger has stopped Disconnect the charging connector Close the access door ...

Page 111: ... the side of the carrier Plug the socket of the battery charging station 4 into the opportunity charging equipment NOTE Opening the door of the battery compartment during charging is recommended whenever possible risk of gas escaping The battery will start charging DANGER While the battery is charging check the operation of the fan behind the socket If the fan is out of service you must open the d...

Page 112: ... a data terminal to the tow tractor A cable is supplied with the tow tractor and the carrier available as an option only This piece of additional equipment can be supplied with a voltage of 12 V or 24 V If the battery is recharged via by the opportu nity charging equipment The data terminal supplied with a voltage of 12 V continues to operate during charging The data terminal supplied with a volta...

Page 113: ...he battery it is essential that you use the Fork Off tool sold with the battery by Still Proceed as follows Immobilise the tow tractor in a suitable open area on even horizontal ground Switch off the ignition and remove the key or turn the knob Press the emergency stop button Open the battery compartment door Position the Fork Off tool as shown Adjust the feet of the tool so that it is centred and...

Page 114: ...4 Use Battery Position the tool up to the stop 1 Unplug the battery connector 2 Place it in the location provided for this purpose Unlock the battery 3 104 1191 801 15 51 EN 09 2019 ...

Page 115: ... the new battery down to the bottom of the battery compartment 4 WARNING Risk of pinching the cables Take care not to pinch the battery connector cable Align the battery and chassis in accordance with the visual marking 5 Lock the battery Reconnect the battery connector Close the battery compartment door Driving with the battery compartment door open is not permitted Restart the truck 1191 801 15 ...

Page 116: ... near the tow tractor The empty slot is level with the battery compartment Disconnect the battery connector Unlock the battery Pull the battery towards the roll holder Remove the battery completely Connect the battery connector to the second battery which is located on the Roll Off tool Pull the emergency off switch and restart the tow tractor Move the tow tractor forwards slowly and carefully wit...

Page 117: ...tery to the bottom of the battery compartment WARNING Risk of pinching of the cables Take care not to pinch the battery connector cable Lock the battery Reconnect the battery connector Close the battery compartment door Restart the truck 1191 801 15 51 EN 09 2019 107 ...

Page 118: ...Increased risk of accident due to reduced braking effect Braking effect greatly reduced Tow the tractor carefully CAUTION Risk of overturning If the truck is not steered while it is being towed it can veer in an uncontrolled manner The truck being towed must be steered by a driver CAUTION Do not tow a tow tractor with a mechanical failure in the transmission or steering system because the damage c...

Page 119: ...sary until the tow tractor moves Someone must be seated on the tractor being towed in order to steer it and operate the brakes if required When towing the tractor do not exceed the maximum recommended speed of 10 km h NOTE When towing on a gradient reduce speed to a minimum and make sure that wheel chocks are available Handling the tow tractor in speciﬁc situations Transporting the tow tractor CAU...

Page 120: ...over the bottom plate to prevent the tow tractor from rolling backwards NOTE If the tow tractor has a front tow coupling pass the ratchet strap through the front tow coupling to prevent the tow tractor from rolling backwards Tow tractors ﬁtted with a full cabin with solid doors Park the tow tractor against the trailer headboard NOTE Protect the areas on the tow tractor that come into contact with ...

Page 121: ...ratchet strap through the rear trailer coupling to prevent the tow tractor from rolling backwards NOTE If the tow tractor has a front tow coupling pass ratchet straps through both tow couplings to prevent the tow tractor from moving 1191 801 15 51 EN 09 2019 111 ...

Page 122: ...ted Pressure from the harnesses can damage or destroy attachment parts when the tractor is lifted Secure harnesses so that they do not touch any attachment parts CAUTION Harnesses can damage the tractor s paintwork Harnesses can damage paintwork by chaﬁng and pressing on the surface of the tractor Particularly hard or sharp edged harnesses such as wires or chains can damage the surface Use textile...

Page 123: ...ts that come into contact with the lifting device Attach the lifting device as illustrated Lift the tow tractor slowly and carefully DANGER Never step under an elevated load When lifting the tractor make sure that no one is in the vicinity 1191 801 15 51 EN 09 2019 113 ...

Page 124: ...tor or carrier capacity plate to determine the weight of the truck and battery DANGER Never work on a jacked tow tractor or carrier or leave it unattended Always chock the raised tow tractor securely after jacking Before lifting the tow tractor ensure that the load has been removed Only raise the tow tractor at lifting points 1 and 2 114 1191 801 15 51 EN 09 2019 ...

Page 125: ...5 Maintenance ...

Page 126: ...cilitate work Maintenance intervals must be reduced if the truck is used under harsh conditions extreme heat or cold large quantities of dust Grade and quantity of lubricants and other consumables Only lubricants and other consumables speciﬁed in these operating instructions are authorised for use in maintenance work Lubricants and other consumables required for tow tractor maintenance are listed ...

Page 127: ... specially trained personnel Personnel must follow the manufacturer s instructions of the battery the battery charger and the truck It is essential to follow the battery maintenance instructions and the battery charger operating instructions Maintenance operations that do not require special training Simple maintenance operations such as checking the hydraulic ﬂuid level or checking the battery el...

Page 128: ...pplied with voltage must only be carried out by personnel who have received detailed instructions who have been authorised to perform this work who have taken the necessary precaution ary measures Rings metal bracelets etc must be removed before carrying out any operations on electric components Remove the electric equipment which com prises electric components such as the trac tion controller bef...

Page 129: ... oil 1 2 litres Front 8 bar Tyres Rear 8 bar Brake ﬂuid As required Brake system Brake linings Minimum thickness 2 mm Steering chain Chain spray As required General lubrication points Grease oil As required Electrical equipment Main circuit Fuse 48 V 1 x 160 A Distilled water As required Battery Non acidic grease As required Traction motor 28 V AC 1191 801 15 51 EN 09 2019 119 ...

Page 130: ...ot recommended can cause damage that may be expensive to rectify Steering chain Chain spray Brake ﬂuid Original ATE DOT4 brake ﬂuid type S classiﬁcation FMVSS 116 or SAE J 1703 issue 1980 and ISO 4925 NOTE Contact the After Sales Service Centre for further information ENVIRONMENT NOTE Used oil must be stored in a suitable place until it is disposed of in compliance with environmental protection me...

Page 131: ...technical compartment of the tow tractor In order to perform maintenance on various tow tractor components it is necessary to access the technical compartment Immobilise the tow tractor in an open area Switch off the ignition and remove the key Press the emergency stop button Dismount from the tow tractor Loosen and remove the two screws holding the cover in place Lift the cover using the handle 1...

Page 132: ...top button Dismount from the carrier Loosen and remove the two screws 2 holding the ﬁrst cover in place Lift the cover using the handle Remove the cover and set it aside Loosen and remove the four screws 3 holding the second cover in place It is now possible to access the technical compartment After the procedure the cover or covers must be repositioned Put the covers back in place Tighten the six...

Page 133: ...ing the heater Reﬁlling the brake ﬂuid reservoir Electrical electronic equipment Checking the condition of the battery and the battery cable Cleaning the battery and the battery compartment Checking the condition and operation of the signal lights Checking the fuses 1000 hour maintenance schedule Depending on the application environmental conditions and driving style the following proce dures shou...

Page 134: ...rical electronic equipment Checking the battery acid level and electrolyte density Checking the traction controller Optional equipment Checking the oil level in the Liftrunner system equipment Checking the condition of the motor brushes for the Liftrunner system equipment Checking the condition of the mounting for the Opportunity Charging equipment 3000 hour two year maintenance plan Depending on ...

Page 135: ...ance plan Draining then reﬁlling the Liftrunner system equipment with engine oil Visually checking the condition of the air ﬁlter for the agitation pump on board charger Cleaning the ﬁlter with water if necessary 1191 801 15 51 EN 09 2019 125 ...

Page 136: ...ﬂammable ﬂuids for cleaning Observe manufacturer s guidelines for working with cleaning materials CAUTION If water penetrates the electrical system there is a risk of short circuit Always switch off the electrical system before cleaning Do not spray electric motors and other electrical components or their covers directly with water CAUTION Excessive water pressure or excessively hot water and stea...

Page 137: ...rtiliser chemicals cement etc the tow tractor must be cleaned thoroughly after every shift Before cleaning Park the tow tractor safely Switch off the ignition and remove the key Press the emergency stop button Open the battery compartment door Disconnect the battery connector Cleaning the tow tractor CAUTION Risk of damage High pressure cleaner must not be used in the technical compartment Use hot...

Page 138: ...ongs the tow tractor s lifespan NOTE The more often the tow tractor is cleaned the more frequently it must be lubricated Cleaning the electrical system CAUTION Cleaning electrical system parts with water can damage the electrical system Cleaning electrical system parts with water is forbidden Use dry cleaning materials in accordance with the manufacturer s speciﬁcations Do not remove covers etc Cl...

Page 139: ...NOTE Cleaning can be performed using a commer cially available glass cleaner After washing CAUTION Danger of short circuits If any moisture has penetrated into the motors despite the precautionary measures taken it is crucial to dry them using compressed air The tow tractor must then be started up to prevent possible corrosion damage Carefully dry the tow tractor e g with compressed air Sit in the...

Page 140: ... are used It is advisable to choose a compatible charger Before charging ensure that the charger is suitable for the type of battery CAUTION Gel batteries are subject to speciﬁc charging maintenance and treatment instructions A non compatible charger may result in a battery failure Observe the manufacturer s recommendations NOTE The discharge indicators used to check the battery must also be suita...

Page 141: ... tractor is to be used on public roads the tyres must comply with the relevant Road Trafﬁc Regulations Check that the pressure of all the tyres 1 is correct Check the condition and wear of the tyres Look for any foreign bodies Remove all swarf and sharp objects from the tyre treads Cleaning the battery and the battery compartment WARNING This delicate operation must be carried out wearing acid res...

Page 142: ... the cells with a damp cloth If sulphate build up is substantial you must jet wash the battery and clean the frame Lead battery Check that there is no electrolyte in the bottom of the compartment To do this connect the suction bulb supplied with the battery to the plastic plunger tube Pump off any electrolyte that may have spilled between the cells Clean the top of the cells with a damp cloth CAUT...

Page 143: ...t be loose Check whether the belt is dirty Check whether parts are worn or damaged including the anchor points Check the buckle to make sure that it locks into place properly When the belt tongue is inserted the belt must be held securely The belt tongue 2 must release when the red button is pressed Cleaning the seat belt Clean the seat belt as necessary but without using chemical cleaning materia...

Page 144: ...rection indicator lights located on the front and rear If the direction indicator lights are adjusted incorrectly other users may not know that you want to change direction Check the brake lights located at the rear Incorrectly functioning brake lights are detri mental to your safety and that of third parties You could cause an accident DANGER Risk of accident Never use the tow tractor if the brak...

Page 145: ...to remove all dust and dirt WARNING It is advisable to wear industrial goggles and a mask It is necessary to access the interior doors to clean the heater completely Unscrew the three screws 3 on the interior doors 4 Remove the two doors 4 Blow compressed air into the interior of the enclosure to remove all dust and dirt Reﬁt the two doors 4 Screw the three screws 3 on the two interior doors back ...

Page 146: ...king system DANGER Increased risk of accident if the braking system is faulty Never drive a tow tractor with a faulty braking system If the braking system is faulty park the tow tractor safely Inform a manager immediately so that the fault can be rectiﬁed DANGER Increased risk of accident following a failure in the braking system Never use the tow tractor if the brake ﬂuid level is low Fill the br...

Page 147: ...5 Chassis bodywork and ﬁttings NOTE It is strongly recommended that this operation and any other adjustments to the braking system are carried out by the after sales service department 1191 801 15 51 EN 09 2019 137 ...

Page 148: ...ck that the connector for the forklift operator detection system is present and working correctly Checking and lubricating the latches and hinges To maintain your tow tractor or carrier and to keep it in good condition for as long as possible the latches and hinges must be lubricated Check and lubricate The hinges and locking mechanisms The battery compartment door hinges The cab door hinges if yo...

Page 149: ...utton Open the battery compartment door Disconnect the battery connector Remove the cover Remove the breather from the gearbox 1 Clean the breather with clean fuel then check for correct operation Reﬁt the breather on the gearbox Reﬁt the cover Reconnect the battery connector Lock the battery Close the battery compartment door Restart the tow tractor 1191 801 15 51 EN 09 2019 139 ...

Page 150: ...ect the battery connector Remove the cover Remove the oil drain plug 1 from the drive axle gearbox Allow the oil to drain completely into a container Remove the ﬁller level plug 2 from the drive axle gearbox Reﬁt and tighten the oil drain plug 1 Fill the drive axle up to the ﬁller plug Axle capacity 1 2 litres Reﬁt and tighten the ﬁller level plug 2 Reﬁt the cover Reconnect the battery connector L...

Page 151: ...the chain is too tight steering will be heavy and chain wear will increase If the chain is not tight enough the steering wheel play will be greater To adjust the tension of the chain remove the rubber mat from the ﬂoorplate Turn the steering wheel until the adjustment nut 1 is accessible through the left hand cutout in the ﬂoorplate Clean and lubricate the chain and ring gears Check the ring gears...

Page 152: ...tment Remove the chocks and the jack Reconnect the battery connector Close the battery compartment door Restart the tow tractor Lubricating the front suspension Park the tow tractor safely Switch off the ignition and remove the key Press the emergency stop button Open the battery compartment door Disconnect the battery connector Jack the truck front and chock securely Lubricate the front suspensio...

Page 153: ...emove the chocks and the jack Reconnect the battery connector Close the battery compartment door Restart the tow tractor Checking the brake ﬂuid level DANGER Risk of accident following a failure in the braking system Never use the tow tractor if the brake ﬂuid level is low Fill the brake ﬂuid reservoir immediately and check the braking system for leaks NOTE A low brake ﬂuid level indicator is ﬁtte...

Page 154: ...r ﬁller cap Reposition the technical compartment cover Reconnect the battery connector and lock the battery Close the battery compartment door Return the tow tractor to service Changing the brake ﬂuid NOTE We strongly recommend that this operation and other brake adjustments be carried out by the after sales service department DANGER Never use a tow tractor with a defective braking system If fault...

Page 155: ...the drive axle rubber shock mounts Park the tow tractor safely Switch off the ignition and remove the key Press the emergency off switch Open the battery compartment door Disconnect the battery connector Remove the cover Check the condition of the drive axle rubber shock mounts Look for cracks in particular WARNING Risk of accident The shock mounts affect the safety and operation of the tow tracto...

Page 156: ...e cover Check the drive axle suspension bushes for condition and wear If wear is evident please contact the after sales service department Reﬁt the cover Reconnect the battery connector Close the battery compartment door Return the tow tractor to service Maintaining the Liftrunner system equipment For this optional equipment certain checks must be performed Only authorised technicians may work on ...

Page 157: ... compartment cover Check that the following eight fuses are correctly secured The 30 A fuse 1 protects the converter for additional customer options The 30 A fuse 2 protects the cab converter The 4 A fuse 3 protects the emergency stop The 15 A fuse 4 protects the 75 watt con verter The 3 A fuse 5 protects the controller The 35 A fuse 6 protects the heating The 3 A fuse 7 protects the lighter socke...

Page 158: ...ce immedia tely Always follow the safety information provided by the battery manufacturer Follow the statutory regulations Park the tow tractor safely Switch off the ignition and remove the key Press the emergency stop button Open the battery compartment door Disconnect the battery connector Unlock the battery Remove the battery from its compartment using suitable tools Fork Off tool Check the bat...

Page 159: ...tion and are well insulated Check that plugs are present on the and terminals of the battery Lift and remove the technical compartment cover Check the tightness of the connections and remove any corrosion Check that the electric motor cable connec tions are securely attached Make sure that there are no signs of corrosion Check that all motor cables are in good condition and are well insulated NOTE...

Page 160: ...k that there are no cracked cells deformed plates or evaporated electrolyte Check that the connections are in good condition and that they are positioned correctly Check the condition and wear of the cable insulation Check the battery charger connectors and cables for damage and burnt contacts Check that the insulation is intact on the cell connections Check that the upper part of the cells is cle...

Page 161: ... disconnect the battery connector before working on an electrical component Immobilise the tow tractor Switch off the ignition Raise the access door to the opportunity charging equipment Blow the components with compressed air WARNING It is advisable to wear industrial goggles and a mask Close the access door again Restart the tow tractor 1191 801 15 51 EN 09 2019 151 ...

Page 162: ...or the tyres must not touch the ground in order to prevent irreversible deformation Cover the tow tractor with a cover to protect it from dust CAUTION We recommend that you do not use a plastic sheet as plastic sheets encourage condensation to form Consult the after sales service department for further measures to take if the tow tractor is stored for a longer period of time Recommissioning after ...

Page 163: ...pes rubber components lubricants aluminium iron etc Before scrapping the truck notify the competent authorities of your country in writing After receiving the authorisation from the competent authorities remove any compo nents according to national standards NOTE The client bears sole responsibility for any deviations made by the client during or after the scrapping of the tow tractor s components...

Page 164: ...5 Maintenance Decommissioning and storage 154 1191 801 15 51 EN 09 2019 ...

Page 165: ...6 Technical speciﬁcations ...

Page 166: ...6 Technical speciﬁcations Datasheet for the tow tractor Datasheet for the tow tractor 156 1191 801 15 51 EN 09 2019 ...

Page 167: ...ear without cab kg 10 550 710 2 550 710 2 2 2 Axle load with load front rear with cab kg 10 665 1000 2 665 1000 2 2 2 Axle load with load front rear without cab kg 10 550 860 2 550 860 2 WHEELS AND PNEUMATIC TYRES LTX 70 LTX 80 3 1 Tyres front rear SE CS superelas tic P pneumatic 3 pneumatic SE optional 3 pneumatic SE optional 3 3 2 Tyre size front 4 00 8 6 PR 4 00 8 6 PR 3 3 Tyre size rear 4 00 8...

Page 168: ...oad 60 minute rating N 1400 1600 5 6 Maximum tractive force without load 5 minute rating N 6250 6250 5 7 Climbing ability with without load 30 minute rating See graph See graph 5 8 Maximum climbing ability with with out load 5 minute rating See graph See graph 5 1 0 Service brake Hydraulic electric Hydraulic electric DRIVE SYSTEM LTX 70 LTX 80 6 1 Traction motor 60 minute rating kW AC 4 5 AC 4 5 6...

Page 169: ...g design type DIN See the list of options See the list of options 1 Based on a level dry surface with rolling resistance of 200 N t Refer to the capacity charts for the speciﬁc conditions of use and when application includes gradients and ramps 2 The weight of the loaded platform must be added to the rear axle load 3 Contoured solid pneumatic tyres supere lastic are available 1191 801 15 51 EN 09 ...

Page 170: ...iﬁcations Towing diagram for the tow tractor Towing diagram for the tow tractor Tow tractor LTX 70 A Speed km h B Permissible haul per hour m C Drawbar pull N D Trailer weight t E Gradient 160 1191 801 15 51 EN 09 2019 ...

Page 171: ...or NOTE The load gradient combinations shown by the full line can be restarted from stationary on the gradient NOTE The permissible haul per hour is the total distance travelled including the return journey and any downhill slopes 1191 801 15 51 EN 09 2019 161 ...

Page 172: ...tractor Tow tractor LTX 80 A Speed km h B Permissible haul per hour m C Drawbar pull N D Trailer weight t E Gradient NOTE The load gradient combinations shown by the full line can be restarted from stationary on the gradient 162 1191 801 15 51 EN 09 2019 ...

Page 173: ...nical speciﬁcations 6 Towing diagram for the tow tractor NOTE The permissible haul per hour is the total distance travelled including the return journey and any downhill slopes 1191 801 15 51 EN 09 2019 163 ...

Page 174: ...6 Technical speciﬁcations Datasheet for the transponder Datasheet for the transponder Platform tractor without cab 164 1191 801 15 51 EN 09 2019 ...

Page 175: ...Technical speciﬁcations 6 Datasheet for the transponder Platform tractor with cab 1191 801 15 51 EN 09 2019 165 ...

Page 176: ...out load front rear without cab kg 10 580 635 2 2 2 Axle load with load front rear with cab kg 10 740 1530 2 2 2 Axle load with load front rear without cab kg 10 580 1435 2 WHEELS AND PNEUMATIC TYRES LTX T 08 3 1 Tyres front rear SE CS superelastic P pneumatic SE 3 2 Tyre size front 125 75 8 3 3 Tyre size rear 125 75 8 3 5 Wheels number front rear x driven 1 2 x 3 6 Track width front b10 5 mm 0 3 ...

Page 177: ...Climbing ability with without load 30 minute rating See graph 5 8 Maximum climbing ability with without load 5 minute rating See graph 5 10 Service brake Hydraulic electric DRIVE SYSTEM LTX T 08 6 1 Traction motor 60 minute rating kW AC 4 5 6 3 Battery type in accordance with DIN EC DIN 43531 12 1998 6 4 Battery voltage and nominal capacity 5 h V Ah 48 240 6 5 Battery weight 10 kg 10 395 6 6 Energ...

Page 178: ...ce of 200 N t Refer to the capacity charts for the speciﬁc conditions of use and when application includes gradients and ramps 2 The weight of the loaded platform must be added to the rear axle load 3 Contoured solid pneumatic tyres supere lastic are available 4 35 mm without cab 168 1191 801 15 51 EN 09 2019 ...

Page 179: ...Towing diagram for the transponder A Speed km h B Permissible haul per hour m C Drawbar pull N D Trailer weight t E Gradient NOTE The load gradient combinations shown by the full line can be restarted from stationary on the gradient 1191 801 15 51 EN 09 2019 169 ...

Page 180: ...chnical speciﬁcations Towing diagram for the transponder NOTE The permissible haul per hour is the total distance travelled including the return journey and any downhill slopes 170 1191 801 15 51 EN 09 2019 ...

Page 181: ...s of the tow tractor 40 Buttons for tow tractor performance 41 C Cab interior light 68 Cab option 85 Carrier 30 Carrier labels 26 CE labelling 2 Changing the battery with the Fork Off tool 103 Changing the battery with the Roll Off tool 106 Changing the brake ﬂuid 144 Charging the battery 130 Charging the battery using an external charger 94 Chassis General description 30 Check emergency shutdown ...

Page 182: ...y guidelines 46 E EC declaration of conformity 3 Electric hook 73 Electrical connections and cables Checking the condition and secure attachment 149 Electrical equipment General description 30 Electrolyte level display 87 Emergency stop 54 Entering and exiting the tow tractor 47 F Fastening the seat belt 45 FleetManager Colour code for the LEDs 61 Commissioning a tow tractor equipped with a keypad...

Page 183: ...Maintaining the Liftrunner system equipment 146 Maintenance plan 3000 hours 124 Maintenance schedule 1000 hours 123 As required 123 Manual coupling 71 Manually opening the electric coupling 75 N Nameplate 4 38 Noise emission values 15 O Oils 12 On board charger Using the on board charger 96 Opening the battery compartment 91 Operating company 17 Operating Procedures 11 Opportunity charging Cleanin...

Page 184: ...ption 30 The tow tractor start up screen 39 Top up the windscreen washer bottle 35 Tow coupling and carrying compart ment General description 30 Tow tractor ignition using the key 48 Tow tractor labels 25 Tow tractor signal buttons 40 Tow tractor storage 152 Towing a trailer 78 Towing diagram for the tow tractor 160 Towing diagram for the transponder 169 Towing the tractor 108 Precautions 108 Tran...

Page 185: ......

Page 186: ...STILL GmbH 1191 801 15 51 EN 09 2019 ...

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Still LTX 70, Original Instructions Manual

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