Stanley CT04 Safety, Operation And Maintenance User'S Manual Download | Manualshive

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© 2010 Stanley Black & Decker, Inc.

New Britain, CT 06053

U.S.A.

58541 7-2011 Ver. 3

S

afety

, O

peratiOn

and

M

aintenance

USer ManUaL

CT04

1650 PSI

HYDRAULIC

CRIMPING TOOL

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2
3
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Summary of Contents for CT04

Page 1: ... 2010 Stanley Black Decker Inc New Britain CT 06053 U S A 58541 7 2011 Ver 3 Safety Operation and Maintenance USER MANUAL CT04 1650 PSI HYDRAULIC CRIMPING TOOL ...

Page 2: ......

Page 3: ...INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty WARRAN...

Page 4: ...s that follow this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION This safety alert and signal word indicate...

Page 5: ...ways be well rested and mentally alert before op erating the tool The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Know the location of buried or covered electrical services before starting work Keep your work area clean and clear of tripping haz ards Oily surfaces and hoses lying around can be hazardous Always operate the tool...

Page 6: ...AMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MA...

Page 7: ...CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PE...

Page 8: ...ressure 2500 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute gpm liters pe...

Page 9: ...F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid temps 3 hp 2 24 kW 40 F 22 C 5 hp 3 73 kW 40 F 22 C 7 hp 4 47 kW 40 F 22 C 6 hp 5 22 kW 40 F 22 C NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool FILTER Min full flow filtration Sized for f...

Page 10: ...for instructions 2 Connect hoses Wipe all hose couplers with a clean lint free cloth before making connections Dirty cou plers can contaminate the hydraulic lines and pre vent a good seal at the connection 3 Check all fasteners for tightness 4 Check the equipment for oil leaks If leaks are ob served do not use the tool have the equipment ser viced before use 5 Check the tool and hydraulic system f...

Page 11: ...ing normal use 1 Make sure blank test dies are installed in the die holder If not follow the Die Installation instructions at the beginning of this section 2 Connect the tool to an appropriate hydraulic power source Follow the Hydraulic Hose Connection safe ty guidelines and instructions in this section If pos sible use the hydraulic power source you plan to use for crimping 3 Place the die load t...

Page 12: ...e relief valve below the trigger guard c Using a hex wrench turn the adjusting screw Clockwise CW to increase pressure or Coun terclockwise CCW to decrease pressure d Replace the plug in the relief valve and retest Repeat the adjustment if necessary OPERATION Observe all safety precautions when operating the tool Read Safety and Hydraulic System Requirements be fore operating the tool for the firs...

Page 13: ...ompound from the die holder surfaces COLD WEATHER OPERATION If the tools is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the nor mally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or compression tool can result from use with fluid that is too viscous or too thick ST...

Page 14: ... hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow Refer to Specifications in this manual for cor...

Page 15: ... piston advances retracts when trigger is squeezed Hoses connected to wrong ports on tool Connect input supply line to IN port Connect output return line to OUT port Tool under crimps Die load less than 4 4 tons 4000 kg Hydraulic system pressure too low Check hydraulic power source for correct flow and pressure Relief valve set too low Increase relief valve pressure Dirt or obstruction between die...

Page 16: ...Crimping Force 4 4 tons 1650 psi 4000 kg 114 bar Pressure Range 1650 psi 114 bar Flow Range 3 9 gpm 11 34 lpm Optimum Flow 8 gpm 30 lpm Porting 3 8 NPT Hose Whips Couplers No Weight 12 lbs 5 4 kg Overall Length 20 inches 50 8 cm Overall Width 3 75 inches 9 5 cm ...

Page 17: ...CT04 User Manual 17 CT04 ILLUSTRATION ...

Page 18: ...ERNAL 19 20747 1 C FRAME BROCK 20 21255 2 SETSCREW 21 21424 1 RELIEF VALVE 22 22147 2 CAPSCREW 23 38622 1 VALVE SLEEVE 24 39925 1 COMPRESSION SPRING 25 39939 1 VALVE HANDLE 26 51182 1 TRIGGER GUARD 27 51183 1 TRIGGER 28 52534 2 SETSCREW 29 58439 1 ADAPTER 30 58440 1 RETAINING RING 31 58441 1 SLEEVE 32 58442 1 OIL TUBE 33 58483 1 O RING ITEM NO PART NO QTY DESCRIPTION 34 58501 1 CT04 1650 PSI COMBI...

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Page 20: ...660 Fax 503 652 1780 www stanleyhydraulic com IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty ...

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