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Instruction Sheet 

of 8 

© 2019 TE Connectivity Ltd. family of companies. 
All Rights Reserved. 
*Trademark  

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.  Other logos, product, and/or company names may be trademarks of their respective owners. 

PRODUCT INFORMATION 1-800-522-6752 

This controlled document is subject to change. 
For latest revision and Regional Customer Service, 
visit our website a

www.te.com

408-1542 

07 FEB 19   

Rev T

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 1 

1.

 

INTRODUCTION 

Hand Crimping Tools 46447, 2326374-1, 47410 (crimps 12-10 AWG terminals on a 45° angle), 49592, 49935, 
69363, 525693, 574573, 1490046-1, and 1490047-1 (shown in Figure 1) are used to crimp SOLISTRAND* and 
STRATO-THERM* terminals and splices (listed in Figure 2) onto stranded wire sizes 26 through 10 AWG. 

Read these instructions thoroughly before using the tool. 

NOTE 

Dimensions in this instruction sheet are in millimeters [with inch equivalents in brackets]. Figures and illustrations are for 
reference only, and are not drawn to scale. 

Reasons for reissue of this instruction sheet are provided in Section 7, REVISION SUMMARY. 

2.

 

DESCRIPTION 

Each tool consists of a CERTI-CRIMP tool ratchet and two crimping jaws (indenter and anvil) containing one, 
two, or three crimping chambers. Each tool is marked with the wire size range for each crimping chamber. See 
Figure 1. Full crimping of the terminal or splice is assured by the CERTI-CRIMP tool ratchet. Once engaged, 
the ratchet does not release until the tool handles have been FULLY closed. 

CAUTION 

The crimping jaws bottom before the ratchet releases. This feature ensures maximum electrical and tensile performance of the 
crimp. Do NOT re-adjust the ratchet. 

3.

 

CRIMPING PROCEDURE 

Strip the wire according to the dimensions listed in Figure 2. The strip length is determined by the type of 
terminal or splice and by the wire size. Do not nick or cut the wire strands. Proceed as follows: 

1.  Close the tool handles until the ratchet releases. Allow the tool handles to open fully. 

2.  Center the terminal or splice wire barrel in the appropriate crimping chamber. For terminals, make 

sure that the flat side of the tongue faces the anvil or the nest; for splices, make sure that the brazed 
seam (when visible) is toward the indenter or, the nest. See Figure 3. 

3.  While holding the terminal or splice in place, squeeze the tool handles together just until the jaws 

begin to close on the wire barrel. Do NOT deform the wire barrel. 

4.  Insert the stripped wire into the wire barrel, making sure that the wire insulation does not enter the 

wire barrel.    

 

PROPER USE GUIDELINES 

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low 
volume applications. A wide selection of powered application equipment for extended-use, production operations is available. 

Hand Crimping Tools 46447, 2326374-1, 
47410, 49592, 49935, 69363, 525693, 
574573, 1490046-1 and 1490047-1  

Summary of Contents for 1490046-1

Page 1: ...assured by the CERTI CRIMP tool ratchet Once engaged the ratchet does not release until the tool handles have been FULLY closed CAUTION The crimping jaws bottom before the ratchet releases This feature ensures maximum electrical and tensile performance of the crimp Do NOT re adjust the ratchet 3 CRIMPING PROCEDURE Strip the wire according to the dimensions listed in Figure 2 The strip length is de...

Page 2: ...7 5 16 172 203 6 35 7 14 250 281 6 35 7 14 250 281 7 94 8 73 313 344 47410 49935 525693 574573 1490047 1 12 10 16 14 HD 12 10 6 35 7 14 250 281 6 35 7 14 250 281 69363 26 24 26 24 3 17 3 97 125 156 3 57 4 37 141 172 22 20 22 20 4 37 5 16 172 203 5 16 5 95 203 234 24 20 22 20 4 37 5 16 172 203 Figure 2 5 While holding the wire in place squeeze the tool handles together until the ratchet releases th...

Page 3: ...aintenance 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth Do NOT use objects that could damage the tool 2 Make certain that the retaining pins are in place and that they are secured with retaining rings 3 All pins pivot points and bearing surfaces should be protected with a thin coat of any good SAE 20 motor oil Do NOT oil excessively 4 When the tool is ...

Page 4: ...oreign matter 2 Close tool handles until ratchet releases and then allow them to open freely If they do not open quickly and fully the spring is defective and must be replaced See Section 6 REPLACEMENT AND REPAIR 3 Inspect head assembly for worn cracked or broken jaws Refer to Figure 5 If damage is evident return the tool to TE for evaluation and repair See Section 6 REPLACEMENT AND REPAIR ...

Page 5: ...y correct and should be lubricated with a THIN coat of any good SAE 20 motor oil If not the tool must be returned for further evaluation and repair Refer to Section 6 REPLACEMENT AND REPAIR For additional information regarding the use of a plug gage refer to Instruction Sheet 408 7424 Ratchet Inspection The CERTI CRIMP tool ratchet should be checked to ensure that the ratchet does not release prem...

Page 6: ...258 2 260 0889 0890 2 36 093 49592 14 12 1 752 1 760 0690 0693 1 902 1 905 0749 0750 1 57 062 49935 525693 574573 22 16 1 168 1 176 0460 0463 1 318 1 320 0519 0520 1 57 062 49935 525693 574573 1490046 1 16 14 1 371 1 379 0540 0543 1 521 1 524 0599 060 1 98 078 47410 49935 525693 574573 1490047 1 12 10 1 930 1 938 0760 0763 2 080 2 082 0819 082 2 76 109 69363 26 24 0 660 0 668 026 0263 0810 0 812 0...

Page 7: ...send a facsimile of your purchase order to 717 986 7605 or write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 Tools may also be returned to TE for evaluation and repair For customer repair service please contact a TE Representative at 1 800 526 5136 Figure 8 Figure 9 Replacement Parts Item Part Number Description Qty Per Tool 525693 Tool Only 1 21045...

Page 8: ...1542 Rev T 8 of 8 7 REVISION SUMMARY Figure 2 added 16 14 HD AWG Wire Size AWG Range and Terminal Size to SOLISTRAND 12 10 AWG Figure 2 and Figure 6 changed Hand Tool Number from 525623 22 16 AWG to 525693 ...

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