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590+ Series
DC Digital Drive

Product Manual

HA466461U003 Issue 4

Copyright 2004 SSD Drives Limited (formerly Eurotherm Drives Limited)

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by
any means to persons not employed by an SSD Drives company without written permission from SSD Drives Ltd.

Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to
make amendments or correct omissions. SSD Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.

Compatible with Version 7.x Software

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Summary of Contents for 590+ Series

Page 1: ...em or transmitted in any form or by any means to persons not employed by an SSD Drives company without written permission from SSD Drives Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions SSD Drives cannot accept responsibility for damage injury or expenses resulting therefrom Compatible with ...

Page 2: ...cts in design materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in SSD Drives Standard Conditions of Sale IA058393C SSD Drives reserves the right to change the content and product specification without notice ...

Page 3: ...ION DETAILS Serial Number see product label Where installed for your own information Unit used as a refer to Certification for the Converter RComponent RRelevant Apparatus Unit fitted RWall mounted Enclosure Application Area The equipment described is intended for industrial non consumer motor speed control utilising dc shunt machines Personnel Installation operation and maintenance of the equipme...

Page 4: ...atic discharge ESD sensitive parts Observe static control precautions when handling installing and servicing this product IMPORTANT Metal parts may reach a temperature of 90 degrees centigrade in operation Application Risk The specifications processes and circuitry described herein are for guidance only and may need to be adapted to the user s specific application SSD Drives does not guarantee the...

Page 5: ...r Frame 3 2 8 x 590 Controller Frames 4 5 2 9 x 590 Product Frame H 2 10 Chapter 3 INSTALLING THE CONVERTER Mechanical Installation 3 1 Unpacking the Converter 3 1 Lifting the Converter 3 1 Product Dimensions 3 2 Mounting the Converter 3 3 x Recommended Tools 3 3 Ventilation and Cooling Requirements 3 3 x Installing the Fan Frame H 3 3 x Installing the External Vent Kit Frames 4 5 3 4 AC Line Chok...

Page 6: ...ings 3 48 Chapter 4 OPERATING THE CONVERTER Pre Operation Checks 4 1 Control Philosophy 4 2 Start Stop and Speed Control 4 2 x Selecting Local or Remote Control 4 3 Reading the Status LEDs 4 3 Setting up the Converter 4 4 Calibrating the Control Board 4 4 Selecting Speed Feedback 4 5 x Speed Feedback Option Boards 4 5 Initial Start up Routine 4 7 Performance Adjustment 4 13 x Current Loop The Auto...

Page 7: ... reset 5 8 x Resetting to Factory Defaults 2 button reset 5 9 Special Menu Features 5 10 Selecting a Menu Viewing Level 5 10 Selecting the Display Language 5 10 Password Protection 5 11 x To Activate Password Protection 5 11 x To Deactivate Password Protection 5 12 How to Save Restore and Copy your Settings 5 13 Saving Your Application 5 13 Restoring Saved Settings 5 13 Copying an Application 5 13...

Page 8: ... STATION 6 52 x PASSWORD MMI only 6 54 x PID 6 55 x PRESET 6 59 x RAISE LOWER 6 61 x RAMPS 6 63 x SETPOINT SUM 1 6 68 x SETPOINT SUM 2 6 70 x SPEED LOOP 6 72 x SPEED LOOP ADVANCED 6 76 x SRAMP 6 78 x STANDSTILL 6 81 x STOP RATES 6 83 x SYSTEM PORT P3 6 86 x 5703 SUPPORT 6 87 x TAPER CALC 6 88 x TEC OPTION 6 90 x TENS COMP CALC 6 91 x TENS COMP CALC 6 93 x TORQUE CALC 6 94 x USER FILTER 6 95 Chapte...

Page 9: ...ts 7 12 Chapter 8 ROUTINE MAINTENANCE AND REPAIR Maintenance 8 1 x Service Procedures 8 1 x Preventive Maintenance 8 1 Repair 8 1 Saving Your Application Data 8 1 Returning the Unit to SSD Drives 8 2 Disposal 8 2 Technical Support Checks 8 3 Fuse Replacement Frame H 8 4 x 590 4Q Product Regenerative 8 4 x 591 2Q Product Non Regenerative 8 5 Phase Assembly Replacement Frame H 8 6 Replacing the Fan ...

Page 10: ...rames 1 2 3 4 5 11 9 Terminal Information Control Board 11 12 Terminal Information Control Board 11 13 Terminal Information Control Board 11 14 Terminal Information Control Board 11 15 Terminal Information Frame H 11 16 Terminal Information Option Boards 11 17 Wiring Requirements for EMC Compliance 11 17 Wire Sizes and Termination Tightening Torques Frames 1 2 3 4 5 11 18 Termination Tightening To...

Page 11: ...r Low Voltage Directive 12 9 CE Marking for EMC Who is Responsible 12 9 x Legal Requirements for CE Marking 12 10 x Applying for CE Marking for EMC 12 10 Which Standards Apply 12 11 Certificates 12 13 Chapter 13 STANDARD AND OPTIONAL EQUIPMENT Standard Equipment 13 1 Power Board Circuit Descriptions 13 1 x AH470280U001 U002 U003 U004 Frame 1 13 1 x AH470330 Frame 2 13 3 x AH385851U002 U003 U004 U0...

Page 12: ...re 14 2 x MMI Dump 14 3 5703 Support 14 4 x Commissioning the 5703 1 14 5 Error Codes 14 6 ERROR REPORT EE 14 6 Chapter 15 THE DEFAULT APPLICATION Block Diagrams 15 1 Programming Block Diagram Sheet 1 15 3 Programming Block Diagram Sheet 2 15 4 Programming Block Diagram Sheet 3 15 5 Main Block Diagram 15 6 Field Control Block Diagram 15 7 Start Healthy Logic Block Diagram 15 8 Functional Block Dia...

Page 13: ...dvanced features such as x Complex control algorithms which are not achievable by simple analog techniques x Software configurable control circuitry built around standard software blocks x Serial link communications with other drives or a PC for advanced process systems The Operator Station gives access to parameters diagnostic messages trip settings and full application programming Regenerative a...

Page 14: ...e to receive the drive before attempting to move it Do not damage any terminal connections when putting the drive down Refer to Chapter 11 Technical Specifications Mechanical Details for unit weights About this Manual This manual is intended for use by the installer user and programmer of the 590 Series Converter It assumes a reasonable level of understanding in these three disciplines Note Please...

Page 15: ...ntal changes x learn how to back up your application data x customise the Operator Station to the application How the Manual is Organised The manual is divided into chapters and paragraphs Page numbering restarts with every chapter i e 5 3 is Chapter 5 page 3 Application Block Diagram You will find this at the rear of the manual The pages unfold to show a complete block diagram this will become yo...

Page 16: ...s provided directly from the armature sensing circuit default or by tachogenerator encoder or Microtach connection to the relevant option board When in Speed Control you can modify the performance of the Converter further by controlling the motor field i e Field Control By weakening the field current you can obtain an increase in motor speed beyond that normally achievable for the rated Armature V...

Page 17: ...acy x 0 01 Encoder Feedback with Digital setpoint serial link or P3 x 0 1 Analog Tach Feedback x 2 Voltage Feedback x Absolute 0 0 error using QUADRALOC Mk II 5720 Digital Controller Note Long term analog accuracy is subject to tachogenerator temperature stability Adjustments All adjustments in software can be altered by the Operator Station or via serial communications The Operator Station provid...

Page 18: ...00 500A Frame 4 0725 725A Frame 4 0830 830A Frame 4 1580 1580A Frame 5 1200 1200A Frame H 1700 1700A Frame H 2200 2200A Frame H 2700 2700A Frame H 3 XXX 3 digits identifying the nominal 3 phase ac power supply voltage 220 110 to 220V 10 50 60Hz 500 220 to 500V 10 50 60Hz 600 500 to 600V 10 50 60Hz Frame 4 5 only 690 500 to 690V 10 50 60Hz Frame H only 4 XXXX 4 digits describing the mechanical pack...

Page 19: ...rs specifying engineering special options 000 No special option Catalog Number North America The unit is fully identified using an alphanumeric code which records how the Converter was calibrated and its various settings when despatched from the factory The Product Code appears as the Cat No Each block of the Product Code is identified as below Catalog Number North America Block No Variable Descri...

Page 20: ...digit Mechanical Package Style 1 Standard Fourth digit Operator Station 0 No operator station 1 Built in operator station 3 XX Two characters specifying the user interface language UK English FR French GR German refer to Customer Services SP Spanish refer to Customer Services IT Italian refer to Customer Services 4 XXX Up to three characters specifying engineering special options 0 No special opti...

Page 21: ... converter assembly 9 Power terminal shield 2 Terminal cover 10 Power terminals 3 Terminal cover retaining screw 11 Control terminals 4 Blank cover 12 Earthing points 5 6901 operator station optional 13 Operator station port 6 COMMS technology box optional 14 RS232 programming port 7 Speed feedback technology card optional 15 Auxiliary power external contactor and 8 Gland plate isolated thermistor...

Page 22: ...items removed 2 3 1 6 Frames 4 5 Product Code 590PD illustrated 1 Main door assembly 7 Speed feedback technology card optional 2 Terminal cover 8 Control terminals 3 Terminal cover retaining screw 9 Operator station port 4 Blank cover 10 RS232 programming port P3 5 6901 operator station optional 6 COMMS technology box optional ...

Page 23: ...ontroller Frame 3 L1 4 L2 L3 1 2 7 6 3 A A 5 270A unit illustrated Door Assembly Product Code 590PXD 1 Main converter assembly 5 Busbars main power output 2 Door assembly 6 IP20 Top Cover 3 Field wiring terminals 7 IP20 Fan Housing where fitted 4 Busbars main power input ...

Page 24: ...s are for A connections 10 Frame 4 Frame 5 1 Main converter assembly 6 Auxiliary supply contactor and motor thermistor terminals 2 Standard door assembly 7 Frame 4 External vent where fitted 3 Motor field terminals 8 Contactor Control Select 4 Busbars main power input 9 Frame 5 External vent where fitted 5 Busbars main power output 10 Terminal Cover Frame 5 On the Frame 5 both the Master and Slave...

Page 25: ...an be moved to the left hand side if necessary L1 L2 L3 Mains Supply Terminals A A Power Control Terminals supply and and output terminals plus external armature voltage sense Keyhole Mounting Slots 8 off for 4Q Regenerative Earth PE On the Back of the Converter EUROTHERM DRIVES 590 SERIES Removable Lifting Brackets 4 off 6 off for 2Q Non Regenerative Main Coil Motor field Door Assembly Product Co...

Page 26: ...ting Positions Figure 3 1 Lifting Details Frame H Lifting the Converter Use a safe and suitable lifting procedure when moving the drive Never lift the drive by its terminal connections Prepare a clear flat surface to receive the drive before attempting to move it Do not damage any terminal connections when putting the drive down Frame 4 5 converters have lifting eyes and a shipping plate fitted to...

Page 27: ...e H A B C D E2 E2 E1 B D D E1 C A 1580A vent kit assemblies not shown Frame 5 Current Rating Weight Overall Dimensions Fixing Centres A Kg lbs A B C D E1 E2 380 32 71 253 10 0 700 27 6 358 14 2 150 5 9 680 26 8 500 32 71 253 10 0 700 27 6 358 14 2 150 5 9 680 26 8 725 44 97 253 10 0 700 27 6 358 14 2 150 5 9 680 26 8 830 44 97 253 10 0 700 27 6 358 14 2 150 5 9 680 26 8 1580 90 200 506 20 0 700 27...

Page 28: ...h to tighten all nuts securely Check the drive and its housing for packing material mounting debris or any other material that could damage and or restrict the operation of the equipment Recommended Tools Socket wrench With a 6 Inch extension Deep sockets M10 M13 M17 7 16 1 2 Screwdrivers Phillips No 2 flat blade 0 5 x 3 0mm 0 8 x 4 0mm Wire cutters Small Ventilation and Cooling Requirements Refer...

Page 29: ...re 3 20 page 3 36 Upper Housing Foam gasket stretches over duct prior to attaching upper housing Duct slides down between clip and mounting panel within the sides of the drive housing Fit duct clip under fasteners at top of drive tight against mounting panel Figure 3 3 Frames 4 5 External Vent Kit 115V ac 1 2 3 4 PE GRD L N 115V ac 10 50 60Hz 230V ac 1 2 3 4 PE GRD L N 230V ac 10 50 60Hz L N L N L...

Page 30: ...x The CE marking of drives whose armature current 100A is applicable without filtering x The CE marking of drives whose armature current 100A is only applicable with filtering The drive requires one of the following 1 The specified filter given in Chapter 11 also refer to External AC Supply EMC Filter Installation page 3 27 2 Compliant filtering offered by the System 3 Capacitors fitted between ph...

Page 31: ...the left hand cover plate s and retain the cover and screws x Remove and retain the 12 M6 nuts clamping the outgoing terminals to the cross plates x Remove the 12 M6 bolts securing the outgoing busbar assembly assemblies Remove the assembly assemblies x Carefully remove the gasket s for use on the left hand side x Refit the cover to the right hand side of the drive x Refit the gasket to the left h...

Page 32: ... doubt contact SSD Drives Cable Gland Requirements Use a metal gland to connect to the cubicle backplate near the VSD variable speed drive It must be capable of securing a 360 degree screened connection to give EMC compliance A 360 degree screened connection can be achieved as shown We suggest a rubber grommet should be fitted on holes where a cable gland is not used Figure 3 7 360 Degree Screened...

Page 33: ... and motor overload protection IMPORTANT If fitting your own Power On indicator lamp annunciator etc this should be switched by an auxiliary contactor of the main contactor not by the controller auxiliary relay To avoid damaging the drive NEVER carry out high voltage resistance or dielectric strength tests without first completely disconnecting the drive from the circuit being tested Power Cables ...

Page 34: ...nch Protection Fuses star point earth near drive AC Line Choke SPEED SETPOINT No 2 3 PHASE CONTACTOR 3 PH 50 60Hz 110 240VAC 1 PH 50 60Hz MICROTACH AC TACHO select feedback type from MMI ENCODER isolated EXTERNAL TRIP FL1 FL2 EXTERNAL AC FIELD 500VAC MAX 1 PH 50 60Hz DC PROGRAM STOP COAST STOP MOTOR INPUT RUN DC TACHO G4 G3 E1 6 use internal field connection for EMC compliance Links required if Th...

Page 35: ...A A M M S S MASTER SLAVE MASTER SLAVE Use both of the A M terminals and also both A S terminals Notes a You must use two individual line chokes to guarantee sharing of motor current b One or two Start Contactors can be used e c Use separate semiconductor fuses for Master and Slave d L1M L2M L3M are the Master AC Input Busbars L1S L2S L3S are the Slave AC Input Busbars There are two A M Master DC O...

Page 36: ...VAC Branch Protection Fuses star point earth near drive AC Line Choke SPEED SETPOINT No 2 3 PH 50 60Hz 110 240VAC 1 PH 50 60Hz MICROTACH AC TACHO select feedback type from MMI ENCODER isolated EXTERNAL TRIP FL1 FL2 EXTERNAL AC FIELD 500VAC MAX 1 PH 50 60Hz DC PROGRAM STOP COAST STOP MOTOR INPUT RUN DC TACHO G4 G3 E1 6 Links required if Thermistor and or External Trip switch not fitted optional H1 ...

Page 37: ...dge It must be energised directly from the controller by a coil with a rating suitable AC1 for the controller concerned No additional series contacts or switches are permitted since they will interfere with the sequencing of the controller and cause unreliability and possible failure Connect to main contactor terminals Con L and Con N only as described in Chapter 11 otherwise unreliable or dangero...

Page 38: ...near the drive Refer to Chapter 12 Certification for the Converter Screening Earthing cubicle mounted Class B Caution On the Frame 5 both the Master and Slave drives must be individually earthed Motor Armature A A Connect the motor armature to terminals A and A Connect the cable screen to the motor s PE terminal and the earth ground star point Connect the motor s PE terminal to the earth ground st...

Page 39: ...external field supply is required to the controller for application reasons The magnitude of this voltage is determined by the desired field voltage The supply must be protected externally with suitable fuses IMPORTANT The connection of the controller and the external field supply must be consistent when using an externally supplied field regulator Always derive the 1phase 50 60Hz supply from the ...

Page 40: ...rrent Limit A6 B3 Connect terminal A6 to B3 This connection provides control of the Main Current Limit via terminal A6 ANIN5 The ANIN 5 A6 function block contains parameters to set up maximum minimum values for the analog input and a scaling ratio Adjust the main current limit using the MAIN CURR LIMIT parameter Tag No 15 Refer to Chapter 6 Programming Your Application CURRENT LOOP Fixed Current L...

Page 41: ...s not a safe mode of operation as the drive dc output is only reduced to zero If the equipment controlled by the drive is to be serviced then this method should be avoided and the drive disabled and isolated Start Run C3 C9 Connect terminal C3 to C9 via a switch When the single contact between C3 and C9 is closed the drive will run provided that x B8 B9 are TRUE 24V see Emergency Stop above x C5 i...

Page 42: ...ealthy x B7 Drive Ready Refer to Chapter 11 Technical Specifications Terminal Information Control Board also Chapter 6 Programming Your Application DIAGNOSTICS Speed Setpoints A2 A3 C8 Connect your external setpoint s to terminal A2 and or A3 Speed Setpoint No 1 A2 Terminal A2 Analog Input 1 is a direct speed demand by passing the Setpoint Ramp Generator and should be used if direct control is req...

Page 43: ...A2 Refer to Chapter 11 Technical Specifications Terminal Information Control Board also Chapter 6 Programming Your Application DIGITAL INPUTS Analog Tachometer G1 G2 G3 G4 User connection to external equipment Fit the Tacho Calibration Option Board to the Drive This provides terminals G1 to G4 Refer to Chapter 13 Standard and Optional Equipment Optional Equipment for further information An Analog ...

Page 44: ...Encoder E1 E2 E3 E4 E5 E6 User connection to external equipment Fit the Encoder Option Board to the Drive This provides terminals E1 to E6 Refer to Chapter 13 Standard and Optional Equipment Optional Equipment for further information The wire ended encoder is connected to the Drive using a screened cable throughout its entire length to provide speed feedback Terminals E1 0V and E2 24V dc are the r...

Page 45: ...cations Power Board Types and Terminal Information Power Board The internal motor field is more widely used however there is provision on the unit for an external motor field supply to be connected perhaps for where the field voltage is greater than the input voltage and therefore not attainable or where the motor field is switched separately for convenience CON field external supply derived from ...

Page 46: ... motor field supply Internal Motor Field default for this board Terminals D3 and D4 the motor field outputs are energised when the 3 phase supply to L1 L2 L3 is energised and the internal motor field is used Terminals D1 and D2 are not energised The internal motor field supply is fused by the 10A fuses FS2 FS3 External Motor Field Connections Terminals D1 and D2 on the Power Board can be used for ...

Page 47: ...Power Board can be used for an external ac supply connection for the Motor Field Supply A simple re wiring procedure disconnects the internal field supply and prepares terminals FL1 and FL2 for the external ac supply connection You should provide suitably rated external fast acting semi conductor fusing to a maximum of 30A Re Wiring Procedure WARNING Isolate all power to the drive 1 Loosen the con...

Page 48: ...rd PCB Reference 385851 Frame 3 EXA EXA A A A A L1 FS2 FL1 F15 M contactor to terminals D5 D6 fuses Fuses only necessary for local leads longer than 3 metres Locate fuses close to signal source when fitted Power Board PCB Reference 466701 Frames 4 5 F13 F14 FL1 FL2 F F Fuses only necessary for local leads longer than 3 metres contactor to terminals 3 4 TB2 M A A to busbar to busbar Locate fuses cl...

Page 49: ... Frame H Fuses only necessary for local leads longer than 3 metres contactor to terminals N MC M A to busbar A to busbar Locate fuses close to signal source when fitted FL1 FL2 F F MVA MVA supply and and output terminals plus external armature voltage sense Motor field power control ...

Page 50: ... for a PC running ConfigEd Lite or other suitable PC programming tool in all of the options above Refer to the Software Product Manual Serial Communications 6052 Mounting Kit Parts for the Remote Operator Station Tools Required No 2 Posidrive screwdriver Assembly Procedure Cutout Dimensions An actual size template is provided with Operator Station 6052 Mounting Kit Figure 3 12 Mounting Dimensions ...

Page 51: ...itions as illustrated Comms Option Feedback Option Speed Earthing Screw You can operate the Inverter with the Speed Feedback and or Communications Technology Options Refer to the appropriate Technology Option Technical Manual for further information Removal After removing the earthing screw remove the COMMS option by carefully pushing a long screwdriver for instance under the option and gently lev...

Page 52: ...er choke and filter must always be as short as possible and must be segregated from all other cables Ideally mount the filter and choke onto the same metallic panel as the Converter Take care not to obstruct any ventilation spacing If this cable busbar exceeds 0 6m 2 feet in length it must be replaced with a screened armoured cable The screen armour must be earthed at both the filter choke and Con...

Page 53: ...he use of ac supply filters on non earth referenced supplies IT The supplies cause earth leakage currents to increase and interfere with the operation of earth fault monitoring equipment In addition EMC performance of the filter is degraded As with all power electronic drives conducted emissions increase with motor cable length EMC conformance is only guaranteed up to a cable length of 50m The cab...

Page 54: ...Installing the Converter 3 29 590 Series DC Digital Converter Installation Drawings Converter Installation Drawings Figure 3 13 Frame 1 15A 35A Stack Assembly Drg No HG466465 ...

Page 55: ...3 30 Installing the Converter 590 Series DC Digital Converter Figure 3 14 Frame 2 40A 165A Stack Assembly ...

Page 56: ...Installing the Converter 3 31 590 Series DC Digital Converter Figure 3 15 Frame 3 180A Stack Assembly Drg No HG466427 ...

Page 57: ...3 32 Installing the Converter 590 Series DC Digital Converter Figure 3 16 Frame 3 270A Stack Assembly Drg No HG466428 ...

Page 58: ...Installing the Converter 3 33 590 Series DC Digital Converter Figure 3 17 Frame 4 380 830A Stack Assembly Drg No HG466700U001 ...

Page 59: ...3 34 Installing the Converter 590 Series DC Digital Converter Figure 3 18 Frame 4 380 830A External Vent Kit Installation Drg No HG466700U002 ...

Page 60: ...Installing the Converter 3 35 590 Series DC Digital Converter Figure 3 19 Frame 5 1580A Stack Assembly Drg No HG466700U110 On the Frame 5 both the Master and Slave drives must be individually earthed ...

Page 61: ...3 36 Installing the Converter 590 Series DC Digital Converter Figure 3 20 Frame 5 1580A External Vent Kit Installation Drg No HG466700U111 ...

Page 62: ...Installing the Converter 3 37 590 Series DC Digital Converter Figure 3 21 Frame H 1200A 2700A Stack Assembly Regenerative Drg No HG466432U000 1 ...

Page 63: ...3 38 Installing the Converter 590 Series DC Digital Converter Figure 3 22 Frame H 1200A 2700A Stack Assembly Regenerative Drg No HG466432U000 2 ...

Page 64: ...Installing the Converter 3 39 590 Series DC Digital Converter Figure 3 23 Frame H 1200A 2700A Stack Assembly Non regenerative Drg No HG466433U000 1 ...

Page 65: ...3 40 Installing the Converter 590 Series DC Digital Converter Figure 3 24 Frame H 1200A 2700A Stack Assembly Non regenerative Drg No HG466433U000 2 ...

Page 66: ...Installing the Converter 3 41 590 Series DC Digital Converter Filter Installation Drawings Figure 3 25 Filter Mounting Details Part No CO467844U015 for Frame 1 15 Amp ...

Page 67: ...3 42 Installing the Converter 590 Series DC Digital Converter Figure 3 26 Filter Mounting Details Part No CO467844U040 for Frame 1 35 Frame 2 40 Amp ...

Page 68: ...Installing the Converter 3 43 590 Series DC Digital Converter Figure 3 27 Filter Mounting Details Part No CO467844U070 for Frame 2 70 Amp ...

Page 69: ...3 44 Installing the Converter 590 Series DC Digital Converter Figure 3 28 Filter Mounting Details Part No CO467844U110 for 590 Frame 2 110 Amp ...

Page 70: ...Installing the Converter 3 45 590 Series DC Digital Converter Figure 3 29 Filter Mounting Details Part No CO467844U165 for Frame 2 165 Amp ...

Page 71: ...3 46 Installing the Converter 590 Series DC Digital Converter Figure 3 30 Filter Mounting Details Part No CO467844U180 for Frame 3 180 Amp ...

Page 72: ...3 47 590 Series DC Digital Converter Figure 3 31 Filter Mounting Details Part No CO467843U340 Frame 3 270 Amp 1 filter and Frame 4 380 830 Amp 2 filter refer to Chapter 11 Technical Specifications External AC Supply RFI Filters ...

Page 73: ...6448U040 35A 2 5 127 70 155 48 140 7 5 7 M8 Frame 2 CO466448U040 40A 2 5 127 70 155 48 140 7 5 7 M8 CO466448U070 70A 4 5 127 85 155 63 140 7 5 7 M8 CO466448U110 110A 7 5 160 100 190 75 170 10 9 M8 CO466448U165 165A 7 5 160 102 190 76 170 10 9 M8 For use with EMC filters Frame 1 CO466449U015 15A 4 5 127 90 155 68 140 7 5 7 M8 CO466449U040 35A 8 160 100 190 75 170 10 9 M8 Frame 2 CO466449U040 40A 8 ...

Page 74: ...ght Dimensions mm Mtg Hole Terminal kg A B C C1 D E F G H L W For use without EMC Filters Frame 3 CO057960 270A 30 110 110 80 60 255 200 40 170 200 280 380 13 M8 Line Choke Frames 4 5 H Contact SSD Drives about suitable chokes for the above frame sizes Also refer to Chapter 11 Technical Specifications AC Line Choke Frame H ...

Page 75: ...e system before the Converter is energised x Ensure that rotation of the motor in either direction will not cause damage x Ensure that nobody else is working on another part of the system which will be affected by powering up x Ensure that other equipment will not be adversely affected by powering up Prepare to energise the Converter and system as follows x Remove the main external HRC fuses to pr...

Page 76: ...he following Local The Operator Station Remote Analog and digital inputs and outputs System Port P3 or the Technology Option Thus the Converter can operate in two modes Note Start Stop is also known as Sequencing Speed Control is also known as Reference Generation analog and digital inputs and outputs PC running ConfigEd Lite or other suitable software Technology REMOTE CONTROL 590 converter using...

Page 77: ...ging both Start Stop and Speed Control modes at the same time LED Indications The mode of control is indicated by the LOCAL LEDs on the Operator Station SEQ Start Stop REF Speed Control If the LED is illuminated then LOCAL mode is in force Reading the Status LEDs These LEDs are used when the blanking cover is fitted to the drive instead of the Operator Station HEALTH RUN Converter State Re Configu...

Page 78: ...must not exceed the maximum drive and motor ratings Refer to the Product Code or maximum rating label and the motor rating plate Set the following parameters CONFIGURE ENABLE Set to ENABLED This allows you to change parameter values but the drive cannot run NOM MOTOR VOLTS Armature Voltage VACAL If the drive is designed for use on a nominal 3 phase power supply of 220V set DOUBLE the Armature Volt...

Page 79: ...r correctly This will allow the locating pegs to align with the mounting holes It also requires the connecting link wire to the control board This link is inherent but must be connected for operation The board supports AC and DC analog tachos with a calibration range of 10 to 200V x For AC tacho feedback use terminals G1 and G2 with the selector switch in the AC position x For DC tacho feedback us...

Page 80: ... the front of the drive Mount it on the 10 pin connector correctly This will allow the locating pegs to align with the mounting holes IMPORTANT The Microtach Option Board is fitted with an 11 pin connector Fit this as shown in the diagram opposite These option boards assume a 1000 lines per rev encoder is being used Speed is set directly by the ENCODER RPM parameter If you are using an alternative...

Page 81: ...NIN 5 A6 is at 10V or is adjustable up to 10V and that ANIN 4 A5 is at 10V or is adjustable up to 10V Step 3 If possible check the speed feedback by rotating the shaft manually in the forward direction x Analog Tachogenerator The voltage at G3 DC Tach Input should go positive x MICROTACH Encoder The ENCODER parameter should give a positive reading Also check the SPEED FEEDBACK parameter is reading...

Page 82: ...ntactor operate correctly Step 6 Switch off all power supplies to the equipment and when the whole system is totally isolated and safe re connect the main 3 phase power supply x Switch on the auxiliary supply x Switch on the main 3 phase supply MAIN AUXILIARY POWER ARE CONNECTED AT THIS STAGE Step 7 Set the Speed Setpoints to zero so that the value of the SPEED SETPOINT parameter is zero this is a...

Page 83: ...hasing of voltage applied to FL1 and FL2 FL1 must be connected directly or indirectly to the Red phase on main power terminal L1 FL2 must be connected directly or indirectly to the Yellow phase on main power terminal L2 x The FIELD ENABLE should be set to ENABLE x With the FIELD ENABLE parameter in view press the p DOWN key The display changes to FLD CTRL MODE Press the M key Is this set to VOLTAG...

Page 84: ...erse the field connections only Step 12 2 Reversed Connections MICROTACH Encoder Open the main contactor If the motor is turning in the right direction change over the ENCODER SIGN parameter If the motor is turning in the wrong direction switch off all supplies then reverse the field connections only Re connect the supplies if disconnected and repeat the test from the beginning If the motor still ...

Page 85: ... adjust the ZERO SPEED OFFSET parameter for minimum shaft rotation 2 Quadrant non reversing drives Set the Speed Setpoint potentiometer to zero and adjust the ZERO SPEED OFFSET parameter until the shaft is just rotating then reduce level until the shaft stops 4 Quadrant reversing drives Set the ZERO SPEED OFFSET parameter to balance maximum speed in forward and reverse directions You can also set ...

Page 86: ...speed and cause it to pass 100 current Monitor the BACK EMF diagnostic and note the value typically anything up to 17 is normal Stop the drive and enter this value into IR COMPENSATION and repeat the test to ensure that BACK EMF then reads zero 17 Adjustment for reversing drives For reversing drives check the maximum reverse speed Imbalance in reversing drives can only be corrected by adjusting th...

Page 87: ...ion displays the message AUTOTUNE ABORTED If any one of the Initial Conditions above are removed or the Autotune sequence times out after 2 minutes then the Autotune sequence is aborted causing the main contactor to drop out x The Operator Station displays the message AUTOTUNE ERROR If during the Autotune sequence the motor speed feedback is greater than 20 of rated speed or the field current is d...

Page 88: ...ain needs to be increased As before increase the I gain and apply the step change Monitor the output If the output becomes oscillatory reduce the P gain slightly This should reduce the steady state error Increasing the I gain further may reduce the time to achieve zero steady state error These values of P and I can now be adjusted to provide the exact response required for this step change Produce...

Page 89: ...or a regenerative controller The parameters STOP TIME and PROG STOP TIME have associated timers which initiate a Coast Stop after the timed period The Coast Stop has direct control of the Run relay with no intervening electronics All associated parameters can be found in the STOP RATES menu Terminal Description Function Parameter Priority B9 Coast Stop Motor coasts to rest Overrides Program Stop a...

Page 90: ...EED FEEDBACK SPEED SETPOINT STOP ZERO SPEED DEFAULT 2 0 ACTUAL STOPPING RATE DEPENDS ON LOAD INTERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE DRIVE IS DISABLED BELOW STOP ZERO SPEED IF SET 0 25 t DRIVE ENABLE DISABLED 0 DRIVE ENABLE ENABLED DISPLAY DIAGNOSTIC DRIVE REMAINS ENABLED FOR CONTACTOR DELAY IF STOP ZERO SPEED 0 25 t 0 DRIVE RUN LED AND START CONTACTOR CONTACTOR DELAY DEFAULT 1 0 ...

Page 91: ...D 0 0 SPEED FEEDBACK STOP ZERO SPEED DEFAULT 2 SPEED SETPOINT CONTACTOR WILL DROP OUT IF SPEED FEEDBACK STOP ZERO SPEED WHEN STOP LIMIT TIMED OUT 0 DRIVE ENABLE ENABLED DRIVE RUN LED AND START CONTACTOR STOP LIMIT DEFAULT 60 0 SEC DRIVE ENABLE DISABLED DRIVE RUN LED START CONTACTOR t t t t Control Signals Speed Demand Actual Speed Indicators ...

Page 92: ...00 SPEED SETPOINT 0 0 PROG STOP TIME DEFAULT 0 1 SEC SPEED DEMAND SPEED SETPOINT CURRENT LIMIT SET BY PROG STOP I LIMIT DEFAULT 100 ACTUAL STOPPING RATE DEPENDS ON LOAD INERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE t SPEED DEFAULT 2 0 DRIVE RUN LED 0 DRIVE ENABLE ENABLED DRIVE ENABLE DISABLED t AND CONTACTOR TURNS OFF BELOW DRIVE RUN LED AND START CONTACTOR STOP ZERO SPEED FEEDBACK DRIVE...

Page 93: ...d Demand Actual Speed Enable Coast Stop B9 This is achieved by removing 24V from Terminal B9 The stack is automatically quenched and the contactor is opened The motor coasts to a stop Note The motor coast stop rate is dictated by the motor inertia the drive does not control the motion Standstill Refer to Chapter 6 Programming Your Application STANDSTILL The Trip Condition When a trip condition is ...

Page 94: ...minal C5 Enable 2 Apply 24V to Terminal C4 Jog Mode Note The Converter will not start if there are alarms present The Converter can be started using JOG SPEED 1 JOG SPEED 2 allowing for two different setpoints or perhaps to provide an Inch Forward Inch Reverse Refer to Chapter 6 Programming Your Application JOG SLACK for further information Also refer to the STOP RATES function block the CONTACTOR...

Page 95: ...s displayed This is quickly replaced by a default Welcome screen showing the product description and Product Code an example code is shown in the figure above This screen is at the top of the menu system The drive can operate in one of two modes Remote Control Mode Allowing complete access for application programming Local Control Mode Providing local control and monitoring of the drive Local cont...

Page 96: ...ining in Local mode enabling changes to be made to parameters not available in Local menu The key has no function in Remote mode LOCAL REMOTE R L Control Toggles between Remote and Local Control Modes for both Start Stop Seq and Speed Control Ref When toggling the display automatically goes to the relevant SETPOINT screen and the SETPOINT LOCAL screen will have the and keys enabled to alter the se...

Page 97: ...are reverse Requested direction is forward but actual direction is reverse Requested direction is reverse but actual direction is forward LOCAL SEQ LOCAL REF Local Remote Mode Start Stop Seq and Speed Control Ref are controlled from the terminals Start Stop Seq and Speed Control Ref are controlled using the Operator Station keys Operator Station Alarm Messages An alarm message will be displayed on...

Page 98: ...rs for programming your application including parameters for tuning the Converter x PASSWORD contains all the Password parameters required for security x ALARM STATUS a view of the alarm diagnostic parameters contained in the FUNCTION BLOCKS menu x MENUS allows full or reduced menu displays on the Operator Station x PARAMETER SAVE Save the application parameters x SERIAL LINKS contains all the par...

Page 99: ...between Local or Remote control and an appropriate menu on the Operator Station is displayed either a Local menu when in Local control or a main programming menu from the Menu System when in Remote control When in Local control the Local LEDs SEQ and REF are illuminated and the RUN STOP JOG FORWARD REVERSE UP and DOWN local control keys can be used to control the motor speed and direction Pressing...

Page 100: ... up and down keys increment decrement the value at a rate determined by the right hand character of the value indicated by the appearance of a cursor i If the cursor is positioned as 100 0 then the value will change by tenths of a unit i If the cursor is positioned as 100 0 then the value will change in whole units etc The up and down keys will repeat if you hold them down and at a preset point th...

Page 101: ...P SPEED LOOP STANDSTILL SETPOINT SUM 1 ANIN 1 A2 ANIN 5 A6 ANOUT 1 A7 ANOUT 2 A8 DIGITAL INPUT C4 DIGITAL INPUT C5 DIGIN 1 C6 DIGIN 3 C8 DIGOUT 1 B5 DIGOUT 3 B7 LINK 1 LINK 12 FLD WEAK VARS ADAPTION ZERO SPD QUENCH FLD VOLTAGE VARS FLD CURRENT VARS PID TENS COMP CALC DIAMETER CALC TAPER CALC TORQUE CALC SETPOINT SUM 2 ADVANCED SETPOINTS DIGITAL OUTPUTS CONFIGURE 5703 BLOCK DIAGRAM ANALOG INPUTS AN...

Page 102: ... keys as described below Caution At this point the 590 thinks that it is a 34A model It is vitally important that it is configured for the correct power rating or irreparable damage may occur to the drive when it attempts to run the motor Continue to select the correct Product Code rating Perform a PARAMETER SAVE now refer to Saving Your Application page 5 13 Hold down the keys opposite Power up t...

Page 103: ...NT Tag 201 REGEN MODE Note The 3 button reset does not cause the default configuration to be loaded Resetting to Factory Defaults 2 button reset Power up the drive holding two keys as described below The drive is now safely configured with the default settings detailed in this manual for the existing product code The default configuration is not automatically saved to non volatile memory so you mu...

Page 104: ...full menu system MENUS FULL MENUS FULL MENUS ENABLED FULL MENUS DISABLED MENUS FULL MENUS M E Selecting the Display Language There is an option to select a different display language The choice of display language is selected by the LANGUAGE parameter in the MENUS menu Remember to perform a PARAMETER SAVE if you need the new language to be saved on power down ENGLISH is the default language and is...

Page 105: ... To Activate Password Protection By default the password feature is disabled i e both parameters have the same value 0x0000 1 Set a new password anything other than the default value of 0x0000 in the CHANGE PASSWORD parameter for example 0x0002 2 The ENTER PASSWORD parameter will now automatically display the new password e g 0x0002 Enter any number other than the password in the ENTER PASSWORD pa...

Page 106: ... the current password e g 0x0002 in the ENTER PASSWORD parameter MENU LEVEL ENTER PASSWORD PASSWORD ENTER PASSWORD ENTER PASSWORD 0X0000 ENTER PASSWORD 0X0002 PASSWORD ENTER PASSWORD MENU LEVEL PASSWORD M E E M Note Because the ENTER PASSWORD parameter value is always reset to 0x0000 when powering up the drive 0x0000 is the default value for the CHANGE PASSWORD parameter i e by default the two par...

Page 107: ...ception below in non volatile memory i e values are stored during power down Note The local setpoint parameter value is not saved on power down Restoring Saved Settings If you are unsure about any changes you have made and you have not yet performed a PARAMETER SAVE simply switch the Converter off and power up again The last saved parameter settings will be restored Copying an Application Copying ...

Page 108: ...RE ENABLE command is used to toggle between these two modes of operation Setup Mode CONFIGURE ENABLE DISABLED In setup mode you can change parameter values The Converter can be running or stopped Note that some parameters can only be changed when the Converter is stopped It is not possible to modify the internal links when the Converter is in setup mode Configuration Mode CONFIGURE ENABLE ENABLED ...

Page 109: ...new settings during power down Refer to Chapter 5 The Operator Station Saving Your Application Understanding the Function Block Description The following function blocks show the parameter information necessary for programming the Converter Input parameters are shown on the left hand side and output parameters are shown on the right hand side of the block Some parameters are indicated as Reserved ...

Page 110: ...own will be for the last sub menu In many cases these parameters will reflect the name and number of the last sub menu MMI parameters are named intuitively to make the keypad easier to use however they may vary slightly from function block names A function block may contain more than one MMI menu for example FIELD CONTROL In contrast the DIAGNOSTICS function block has many fewer parameters than th...

Page 111: ...0 SYSTEM PORT P3 ª P3 SETUP ª BISYNCH SUPPORT 6 86 SYSTEM CONFIGURE I O ANALOG INPUTS 6 5 ANALOG OUTPUTS 6 7 DIGITAL INPUTS ª DIGITAL INPUT C4 C5 6 31 DIGITAL OUTPUTS 6 34 CONFIGURE 5703 6 87 BLOCK DIAGRAM MMI only 6 13 INTERNAL LINKS 6 44 miniLINK 6 51 CONFIGURE DRIVE MMI only 6 17 USER FILTER Reserved 6 95 Function Block Page DIAGNOSTICS 6 23 SETUP PARAMETERS RAMPS 6 63 AUX I O 6 8 OP STATION ª ...

Page 112: ...TS Analog Input 3 OUTPUT 249 5 1 0000 236 CALIBRATION 100 00 237 MAX VALUE 100 00 238 MIN VALUE ANIN 3 A4 52 0 00 VOLTS MMI Menu Map 1 SYSTEM 2 CONFIGURE I O 3 ANALOG INPUTS 4 ANIN 1 A2 4 ANIN 2 A3 4 ANIN 3 A4 4 ANIN 4 A5 4 ANIN 5 A6 CALIBRATION DESTINATION TAG MIN VALUE MAX VALUE Analog Input 4 OUTPUT 250 48 1 0000 239 CALIBRATION 200 00 240 MAX VALUE 200 00 241 MIN VALUE ANIN 4 A5 53 0 00 VOLTS ...

Page 113: ...6 6 Programming Your Application 590 Series DC Digital Converter ANALOG INPUTS Functional Description Configurable Analog Inputs OUTPUT MIN VALUE MAX VALUE 0 DIAGNOSTIC CALIBRATION ...

Page 114: ...TO GET 10V SOURCE TAG OFFSET MODULUS Parameter Tag Range INPUT 251 252 0 to 639 SOURCE TAG The source Tag No of the output value 10V CAL 245 248 300 00 to 300 00 TO GET 10V Scaler value which produces 10V output Set 10V CAL to be 50 to get r10V out for r50 in OFFSET 464 465 100 00 to 100 00 Offset value added to the normal output value after the scaler and before the modulus MODULUS 362 363 FALSE ...

Page 115: ...TUS Parameter Tag Range START C3 68 OFF ON Refer to the DIAGNOSTICS function block description page 6 23 DIGIN C4 69 OFF ON Refer to the DIAGNOSTICS function block description page 6 23 DIGIN C5 70 OFF ON Refer to the DIAGNOSTICS function block description page 6 23 SEQ STATUS 537 0x0000 to 0xFFFF An input data word that reports the status of the important system flags that can be read over a file...

Page 116: ... staging post for connecting inputs to outputs For example connect Analog Input 1 A2 directly to Analog Output 1 A7 ANOUT 2 129 100 00 to 100 00 Software analog output 2 For example to directly drive the configurable analog output ANOUT2 connect the Source of ANOUT2 to this parameter Tag 129 ANOUT 2 can also be used as a general staging post for connecting inputs to outputs For example connect Ana...

Page 117: ...ATIONS AS SOURCE TAGS TO DRIVE START TO JOG SLACK ENABLE Remote Sequencing Command REM SEQUENCE Tag 536 Mnemonic ow Default 0x0000 0x denotes a Hexadecimal value Note Refer to the RS485 Communications Interface Technical Manual HA463560 on the website for information about the EI Bisynch ASCII communications protocol Reserved bits are undefined when read and should be set Zero when written Bit Num...

Page 118: ...Stop Coast Stop demanded 1 0x0002 Program Stop Program Fast Stop demanded 2 0x0004 Disable Enable demanded 3 0x0008 Run Drive Start demanded 4 0x0010 Jog Drive Jog demanded 5 0x0020 Reserved Undefined 6 0x0040 Alarm Unacknowledged alarm Health Store 0 7 0x0080 Reserved Undefined 8 0x0100 Running Contactor in and drive ready to be enabled 9 0x0200 Enabled Drive is enabled 10 0x0400 Zero Speed Zero ...

Page 119: ... BIT 4 ACK Alarm Alarms are latched while ACK ALARM is FALSE To Acknowledge an alarm when in Remote Sequencing use REM SEQUENCE 536 BIT 8 Remote Trip Alarm The Remote trip alarm is designed to signal a network fault to the drive When using the Profibus interface all outputs are set to zero on link fail If one of the outputs is REM SEQUENCE 536 the drive will trip after a delay specified by REM TRI...

Page 120: ...SUM 1 DEST PID O P DEST DIAMETER TAPER SETPOINT SUM 2 POS I CLAMP NEG I CLAMP TENS COMP CALC RAISE LOWER DEST PRESET DEST SRAMP DEST Parameter Tag Range RAMP O P DEST 293 0 to 639 Refer to RAMPS page 6 63 SPT SUM 1 DEST 294 0 to 639 Refer to SETPOINT SUM 1 page 6 68 PID O P DEST 400 0 to 639 Refer to PID page 6 55 DIAMETER 431 0 to 639 Refer to DIAMETER CALC page 6 29 TAPER 442 0 to 639 Refer to T...

Page 121: ... Refer to the DIAGNOSTICS function block description page 6 23 BACK EMF 60 xxx xx h Refer to the DIAGNOSTICS function block description page 6 23 FIELD FBK 181 xxx xx RAW FIELD FBK Refer to the DIAGNOSTICS function block description page 6 23 ARMATURE V CAL 20 0 9800 to 1 1000 Trim adjustment of the motor armature volts to give exactly 100 at the required actual voltage value e g 460V etc Note Pri...

Page 122: ...meter CONFIGURE DRIVE function block POSITION COUNT 267 0x0000 to 0xFFFF Reserved parameter for use by SSD Drives The POSITION COUNT and POSITION DIVIDER parameters allow basic position control using a PLC programmable logic controller the optional COMMS techbox and a speed feedback encoder mounted on the motor shaft The position counter counts pulses is hexadecimal format It begins incrementing f...

Page 123: ...D I CAL ia ia 112 TO INHIBIT ALARMS STALL TRIP AT ZERO SPEED FROM STANDSTILL DEFAULT SETTING PARAMETER TAG 60 BACK EMF TO SPEED LOOP SPEED FEEDBACK SELECTION 300 181 FIELD I FBK TO FIELD ARMATURE CURRENT 10V 0 10V A9 OR 0 10V TO INHIBIT ALARMS SPEED FEEDBACK ALARM TO FIELD REGULATOR SPEED FEEDBACK FROM SPEED LOOP ENCODER INTERFACE OPTION PCB VA ARMATURE ACCT FIELD ACCT CAL CIRCUIT 10 24 22 23 20 2...

Page 124: ...urrent IF Set this value to match the motor in use Note this should be set to a minimum value if in Field Voltage control see FLD CTRL MODE FLD CTRL MODE 209 See below FLD CTRL MODE There are two field control modes a Field Voltage Control is an open loop phase angle control to give a certain voltage output b Field Current Control is a closed loop current control for accurate field control or expa...

Page 125: ...BLED ENABLED Selects Setup Mode DISABLED or Configuration Mode ENABLED Refer to Modifying a Block Diagram page 6 1 MAIN CURR LIMIT 421 Refer to CURRENT LOOP page 6 19 AUTOTUNE 18 Refer to CURRENT LOOP page 6 19 INT TIME CONST 13 SPD INT TIME Refer to SPEED LOOP page 6 72 PROP GAIN 14 SPD PROP GAIN Refer to SPEED LOOP page 6 72 ...

Page 126: ...AUTOTUNE Current Loop AT CURRENT LIMIT 42 FALSE IA DEMAND 66 0 00 IA FEEDBACK 65 0 00 IA FEEDBACK 538 0 0 AMPS IF FEEDBACK 539 0 0 AMPS AUTOTUNE 18 OFF ILOOP SUSPEND 46 FALSE MASTER BRIDGE 527 OFF 100 00 15 CUR LIMIT SCALER 110 00 421 MAIN CURR LIMIT 45 00 16 PROP GAIN 3 50 17 INT GAIN 2 00 136 FEED FORWARD 12 00 137 DISCONTINUOUS 0 00 30 ADDITIONAL DEM DISABLED 90 BIPOLAR CLAMPS ENABLED 201 REGEN...

Page 127: ...EGEN MODE 201 DISABLED ENABLED When disabled sets the drive for non regenerative 2 quadrant operation Note We recommend that this parameter is not changed whilst the machine is running DISABLED non regenerative 2 quadrant ENABLED regenerative 4 quadrant When REGEN MODE is DISABLED negative current demands are clamped to zero Current feedback is subtracted from the current demand and the result is ...

Page 128: ... DRIVE ENABLED P1 PHASE ANGLE CONTROL 42 AT CURRENT LIMIT CURRENT FEEDBACK 298 65 ARMATURE CURRENT FROM CALIBRATION BOARD A6 ANALOG I P 5 A5 ANALOG I P 4 C6 DIGITAL I P 1 C8 ANALOG I P 3 FROM ANALOG I P 2 FROM SPEED LOOP CURRENT LOOP FROM CURRENT PROFILE FROM INVERSE TIME OVERLOAD NOTE 2 Note 1 I DMD ISOLATE removes speed loop demand and selects analog I P 2 as current regulator demand I DMD ISOLA...

Page 129: ... setting IMAX BRK 1 SPD1 IMAX BRK 2 SPD2 SPD BRK 1 LOW SPD BRK 2 HIGH Current Limit Speed Feedback MMI Menu Map 1 SETUP PARAMETERS 2 CURRENT PROFILE SPD BRK1 LOW SPD BRK2 HIGH IMAX BRK1 SPD1 IMAX BRK2 SPD2 Current Profile 100 0 32 SPD BRK 1 LOW 100 0 31 SPD BRK 2 HIGH 200 0 93 IMAX BRK 1 SPD1 200 0 33 IMAX BRK 2 SPD2 Parameter Tag Range SPD BRK 1 LOW 32 0 0 to 100 0 h SPD BRK1 LOW This is the moto...

Page 130: ...DIAGNOSTICS UNFIL TACH INPUT ENCODER UNFIL ENCODER UNFIL SPD FBK UNFIL SPD ERROR CONTACTOR CLOSED HEALTH LED READY DRIVE RUNNING SYSTEM RESET Diagnostics SPEED FEEDBACK 207 0 00 SPEED ERROR 297 0 00 CURRENT DEMAND 299 0 00 CURRENT FEEDBACK 298 0 00 POS I CLAMP 87 0 0 NEG I CLAMP 88 0 0 ACTUAL POS I LIM 67 0 0 ACTUAL NEG I LIM 61 0 0 DRIVE START 82 OFF DRIVE ENABLE 84 DISABLED FIELD I FBK 300 0 00 ...

Page 131: ...FEEDBACK AMPS 538 XXX XX AMPS Scaled and filtered armature current in Amps Refer to CURRENT LOOP page 6 19 IA FEEDBACK 65 XXX XX Scaled current feedback unfiltered Refer to CURRENT LOOP page 6 19 IA DEMAND 66 XXX XX Scaled current demand unfiltered Refer to CURRENT LOOP page 6 19 POS I CLAMP 87 XXX XX Positive current clamp DIAGNOSTIC only NEG I CLAMP 88 XXX XX Negative current clamp DIAGNOSTIC on...

Page 132: ...WL Refer to INERTIA COMP page 6 40 FIELD ENABLED 169 ENABLED DISABLED Drive field loop is enabled quenched Refer to FIELD CONTROL page 6 36 FIELD DEMAND 183 xxx xx The meaning of field demand depends upon which mode of field control is in force in current control FIELD DEMAND is the current setpoint to the field loop in voltage mode FIELD DEMAND is the voltage ratio to the field controller Refer t...

Page 133: ...k terminal Refer to DIGITAL INPUTS page 6 31 and AUX I O page 6 8 DIGITAL INPUT C5 70 ON OFF Electronic enable disable quench terminal ON Enabled Refer to DIGITAL INPUTS page 6 31 and AUX I O page 6 8 DIGIN 1 C6 71 ON OFF Symmetrical current clamps Asymmetrical bipolar current clamps ON Bipolar Refer to DIGITAL INPUTS page 6 31 DIGIN 2 C7 72 ON OFF Ramp hold input ON Hold Refer to DIGITAL INPUTS p...

Page 134: ...to CALIBRATION page 6 14 BACK EMF 60 xxx x Calculated motor back EMF including IR compensation Armature Volts Feedback Refer to CALIBRATION page 6 14 ARM VOLTS FBK 605 xxxV Back EMF scaled by NOM MOTOR VOLTS CALIBRATION function block TACH INPUT B2 308 xxx x Scaled analog tachogenerator feedback DIAGNOSTIC only UNFIL TACH INPUT 58 xxx xx Analog tachogenerator feedback unfiltered Refer to CALIBRATI...

Page 135: ... FALSE TRUE Drive is enabled and may make current when TRUE A diagnostic for those parameters that can only be written to when the drive is stopped parameters marked with Note 2 in the Parameter Specification Table DIAGNOSTIC only SYSTEM RESET 374 FALSE TRUE Set for one cycle as the drive is enabled DIAGNOSTIC only ...

Page 136: ...ter output Note In turret winder applications LINE SPEED will usually be above MIN SPEED During roll changes EXTERNAL RESET must be held ENABLED for the new spindle until the web has been transferred and the diameter is calculated properly RESET VALUE must be set to the appropriate new core value for a rewind or new roll diameter for an unwind RAMP RATE adjusts the filtering of the diameter output...

Page 137: ...ly be configured to be the drive s own speed feedback i e encoder or armature volts feedback MIN DIAMETER 425 0 00 to 100 00 Set to the minimum core diameter normally the empty core diameter as a percentage of the maximum roll diameter MIN SPEED 426 0 00 to 100 00 This is the minimum LINE SPEED level below which the diameter calculation is frozen RESET VALUE 462 0 00 to 100 00 Normally for winders...

Page 138: ... DIGIN 2 C7 72 OFF Digital Input 1 OUTPUT 102 90 0 01 103 VALUE TRUE 0 00 104 VALUE FALSE DIGIN 1 C6 71 OFF Parameter Tag Range OUTPUT 102 105 108 0 to 639 DESTINATION TAG The destination Tag Number of the assumed value Refer to Special Links page 6 1 VALUE TRUE 103 106 109 300 00 to 300 00 VALUE FOR TRUE The assumed value sent to the destination Tag Number when input is TRUE that is Digital Input...

Page 139: ...s 14 3 Set DIGIN 1 C6 DESTINATION TAG to 14 4 Set VALUE FOR TRUE to 10 00 5 Set VALUE FOR FALSE to 30 00 6 Reset CONFIGURE I O CONFIGURE ENABLE to DISABLE Digital Input 1 will now set SPD PROP GAIN to two values depending upon the state of the input signal x When the input terminal is at 24V SPD PROP GAIN is set to 10 00 x When the input terminal is at 0V SPD PROP GAIN is set to 30 00 DIGITAL INPU...

Page 140: ...ease it from its default duty To do this remove the link between the output ENABLE C5 and the input ENABLE both in the AUX I O function block using ConfigEd Lite If using the MMI set the ENABLE parameter in the AUX I O function block to ON The drive is now permanently enabled other than for a normal stop coast stop or drive fault override ENABLE C5 can then be tagged to any digital parameter The d...

Page 141: ...T 3 B7 76 OFF Digout 2 B6 122 98 INPUT FALSE 360 INVERTED 0 00 196 THRESHOLD TRUE 44 MODULUS DIGOUT 2 B6 75 OFF MMI Menu Map 1 SYSTEM 2 CONFIGURE I O 3 DIGITAL OUTPUTS 4 DIGOUT 1 B5 4 DIGOUT 2 B6 4 DIGOUT 3 B7 THRESHOLD MODULUS SOURCE TAG INVERTED Parameter Tag Range INPUT 97 98 99 0 to 639 SOURCE TAG Enter the tag number providing the source of the variable to control the digital output Refer to ...

Page 142: ...UE Using Digital Outputs with VALUE Parameters Up to speed Detector Value parameters have values such as 100 00 or with units like 50 00 10 0 SECS etc For example to connect Digital Output 1 to read UNFIL SPD FBK 1 Set CONFIGURE I O CONFIGURE ENABLE to ENABLE 2 Find the tag number for UNFIL SPD FBK either from the function block detail in this chapter or from the Parameter Table MMI Order refer to...

Page 143: ...ins the parameters for the closed loop current control mode CURRENT CONTROL mode uses actual field current feedback for closed loop control giving accurate motor field control independent of motor temperature This is a pre requisite for field weakening FLD WEAK VARS MMI Sub Menu In certain applications of a DC motor controller high speeds can only be achieved by reducing the field current and ther...

Page 144: ...and disables the drive motor Field Control FLD CTRL MODE IS 209 See below FLD CTRL MODE Selects between open loop VOLTAGE CONTROL or closed loop CURRENT CONTROL RATIO OUT IN 210 0 00 to 100 00 h FLD VOLTS RATIO Sets the output dc field voltage as a ratio of the RMS FIELD supply voltage when FLD CTRL MODE is set to VOLTAGE CONTROL SETPOINT 171 0 00 to 100 00 Field current setpoint as percentage of ...

Page 145: ...to 100 for normalisation BEMF FBK LEAD 191 10 to 5000 This is the lead time constant of the back emf feedback filter which is used for reducing armature voltage overshoots when accelerating fast through base speed BEMF FBK LAG 192 10 to 5000 This is the lag time constant of the above feedback filter If the filter is active the ratio of lead lag should always be greater than 1 to give an overall le...

Page 146: ... FIELD ENABLE QUENCH STAND BY O P 2 TO FIELD SCR FIRING FLD VOLTAGE VARS O P 90 00 170 ____ FLD CURRENT VARS TAG PARAMETER DEFAULT 173 PROP GAIN 0 10 172 INT GAIN 1 28 SETTING PI 183 FIELD CURRENT FEEDBACK FIELD WEAKENING CURRENT DEMAND FROM FLD WEAK VARS 171 SETPOINT 100 00 184 FIELD DEMAND FLD FIRING ANGLE TO FIELD CONTROL MODE SELECT CURRENT VOLTAGE DISABLED FLD WEAK ENABLE 174 175 EMF LEAD 176...

Page 147: ...OMP OUTPUT 602 0 00 UNSCALED OUTPUT 603 0 00 DELTA 601 0 00 0 00 556 INERTIA 0 557 FILTER 100 00 558 RATE CAL MMI Menu Map 1 SETUP PARAMETERS 2 SPEED LOOP 3 ADVANCED 4 INERTIA COMP INERTIA FILTER RATE CAL DELTA UNSCALED OUTPUT INERTIA COMP O P Parameter Tag Range INERTIA COMP OUTPUT 602 x xx Inertia compensation directly added to the speed loop output UNSCALED OUTPUT 603 x xx Unscaled inertia comp...

Page 148: ... 10 0 SECS 541 REM TRIP DELAY MMI Menu Map 1 SETUP PARAMETERS 2 INHIBIT ALARMS FIELD FAIL 5703 RCV ERROR STALL TRIP TRIP RESET SPEED FBK ALARM ENCODER ALARM REM TRIP INHIBIT MMI Menu Map 1 ALARM STATUS LAST ALARM HEALTH WORD HEALTH STORE THERMISTOR STATE SPEED FBK STATE STALL TRIP REMOTE TRIP MMI Menu Map 1 SETUP PARAMETERS 2 CALIBRATION REM TRIP DELAY Parameter Tag Range READY 125 FALSE TRUE Refe...

Page 149: ... VERSION 0xFF06 PRODUCT CODE FIELD FAIL 19 ENABLED INHIBITED Inhibits the field fail alarm 5703 RCV ERROR 111 ENABLED INHIBITED Inhibits 5703 serial communications receive error Only active in Slave Mode STALL TRIP INHIBIT 28 ENABLED INHIBITED STALL TRIP Inhibits the stall trip alarm from tripping out the contactor This is useful in applications requiring extended operation at zero speed TRIP RESE...

Page 150: ...ALIBRATION SPDFBK ALM LEVEL ENCODER FEEDBACK SELECTED AND ERROR DETECTED DRIVE START TO ALARM STATUS FIELD FAIL 5703 RCV ERROR STALL TRIP SPEED FBK ALARM ENCODER ALARM HEALTH RESET NOTE 1 FIELD FAIL THRESHOLD IS 6 IN CURRENT CONTROL 12 IN VOLTAGE CONTROL INHIBIT ALARMS TAG PARAMETER DEFAULT SETTING Parameter Tag Range ENCODER ALARM 92 ENABLED INHIBITED Inhibits the encoder option board alarm REM T...

Page 151: ...SOURCE 0 394 AUX INPUT SOURCE OFF 392 ADVANCED SWITCH 393 MODE Parameter Tag Range LINK 1 OUTPUT DEST 365 0 to 639 DESTINATION TAG Enter the tag number for the destination output value Refer to Special Links page 6 1 INPUT SOURCE 364 0 to 639 SOURCE TAG Enter the tag number of the source input value Refer to Special Links page 6 1 LINK 2 OUTPUT DEST 367 0 to 639 INPUT SOURCE 366 0 to 639 LINK 3 OU...

Page 152: ... OFF DESTINATION SOURCE If ADVANCED ON DESTINATION Modulus of SOURCE COMPARATOR changes destination logic signal to TRUE when source analog signal is greater than auxilliary analog signal If ADVANCED OFF DESTINATION SOURCE If ADVANCED ON If SOURCE AUX SOURCE DESTINATION 0 If SOURCE AUX SOURCE DESTINATION 1 Parameter Tag Range OUTPUT DEST 391 396 0 to 639 DESTINATION TAG Enter the tag number for th...

Page 153: ...ies DC Digital Converter INTERNAL LINKS Functional Description The following diagram shows the internal schematic for a special link Link 11 Link 12 1 x x Aux Source Mode Source Advanced Dest Switch Inverter AND OR Sign Chg Modulus Comparator ...

Page 154: ...r refer to Chapter 10 They are 2 and 3 respectively 3 Set ANIN 1 A2 DESTINATION TAG OUTPUT to 2 for RAMP ACCEL TIME 4 Set ANIN 1 A2 CALIBRATION to 0 500 5 00 5 Set ANIN 1 A2 MAX VALUE to 100 00 6 Set ANIN 1 A2 MIN VALUE to 0 00 7 Exit the ANALOG INPUTS sub menu and scroll down to INTERNAL LINKS Enter the INTERNAL LINKS sub menu 8 Set LINK 1 SOURCE TAG to 2 for RAMP ACCEL TIME which is also the des...

Page 155: ...om the table select between the two take up slack setpoints x Crawl CRAWL SPEED replaces the ramp input speed demand as the output signal when both Start and Jog signals are ON and MODE is TRUE Jog Slack OPERATING MODE 212 STOP 5 00 218 JOG SPEED 1 5 00 219 JOG SPEED 2 5 00 253 TAKE UP 1 5 00 254 TAKE UP 2 10 00 225 CRAWL SPEED FALSE 228 MODE 1 0 SECS 355 RAMP RATE MMI Menu Map 1 SETUP PARAMETERS ...

Page 156: ...OFF False Setpoint Default OFF 1 Stop OFF OFF True Setpoint Default OFF 2 Inch Jog 1 OFF ON False Jog Speed 1 Jog Ramp Rate ON 3 Inch Jog 2 OFF ON True Jog Speed 2 Jog Ramp Rate ON 4 Run ON OFF False Setpoint Default ON 5 Take Up Slack 1 ON ON False Setpoint Take Up Slack 1 Default ON 6 Take Up Slack 2 ON OFF True Setpoint Take Up Slack 2 Default ON 7 Crawl ON ON True Crawl Speed Default ON RAMP I...

Page 157: ...anguage for the MMI MMI Menu Map 1 MENUS FULL MENUS LANGUAGE Menus ENABLED 37 FULL MENUS ENGLISH 304 LANGUAGE Parameter Tag Range FULL MENUS 37 DISABLED ENABLED When enabled the full MMI menu structure is displayed on the MMI LANGUAGE 304 ENGLISH OTHER Selects the MMI display language Other languages are available please contact SSD Drives Refer also to Chapter 5 The Operator Station Selecting the...

Page 158: ...O 339 SOURCE TAG SET TO 339 writes ANIN1 to VALUE 1 TAG 339 MMI Menu Map 1 SYSTEM 2 miniLINK VALUE 1 VALUE 2 VALUE 3 VALUE 4 VALUE 5 VALUE 6 VALUE 7 VALUE 8 VALUE 9 VALUE 10 VALUE 11 VALUE 12 VALUE 13 VALUE 14 LOGIC 1 LOGIC 2 LOGIC 3 LOGIC 4 LOGIC 5 LOGIC 6 LOGIC 7 LOGIC 8 miniLINK 0 00 339 VALUE 1 0 00 340 VALUE 2 0 00 341 VALUE 3 0 00 342 VALUE 4 0 00 343 VALUE 5 0 00 344 VALUE 6 0 00 345 VALUE ...

Page 159: ... LOCAL KEY ENABLE 511 FALSE TRUE Enables the LOCAL REMOTE control key on the op station Set to TRUE to allow the operator to toggle between local and remote modes SETPOINT 512 0 00 to 100 00 SET UP menu Actual value of local setpoint This value is not persistent JOG SETPOINT 513 0 00 to 100 00 SET UP menu Actual value of local jog setpoint This value is not persistent RAMP ACCEL TIME 514 0 1 to 60...

Page 160: ...ion 6 53 590 Series DC Digital Converter OP STATION Functional Description Local Ramp Accel Time Decel Time S Ramp Up Key Down Key Reset Value Local Setpoint Stop Ramp Local Setpoint only active when the drive is in Local mode ...

Page 161: ...fer to Chapter 5 The Operator Station Password Protection for further instruction MMI Menu Map 1 PASSWORD ENTER PASSWORD BY PASS PASSWORD CHANGE PASSWORD Parameter Tag Range ENTER PASSWORD 120 0x0000 to 0xFFFF Default 0x0000 BY PASS PASSWORD 526 FALSE TRUE Default FALSE Reserved parameter for use by SSD Drives CHANGE PASSWORD 121 0x0000 to 0xFFFF Default 0x0000 ...

Page 162: ...DEFEAT 0 100 s 403 FILTER T C 0 473 MODE 20 00 474 MIN PROFILE GAIN PROFILED GAIN 475 0 0 MMI Menu Map 1 SETUP PARAMETERS 2 SPECIAL BLOCKS 3 PID PROP GAIN INT TIME CONST DERIVATIVE TC POSITIVE LIMIT NEGATIVE LIMIT O P SCALER TRIM INPUT 1 INPUT 2 RATIO 1 RATIO 2 DIVIDER 1 DIVIDER 2 ENABLE INT DEFEAT FILTER T C MODE MIN PROFILE GAIN PROFILED GAIN Parameter Tag Range PID OUTPUT 417 xxx xx Refer to th...

Page 163: ...000 to 10 000 s A first order filter for removing high frequency noise from the PID output When set to 0 000 the filter is removed The high frequency lift of the transfer function is determined by the ratio k of the Derivative Time Const Td over the Filter Time Constant Tf typically 4 of 5 MODE 473 0 to 4 This determines the shape of the proportional gain profile The higher the setting the steeper...

Page 164: ...ivative term has an associated filter to suppress high frequency signals The algorithm modifies the error between the setpoint and the feedback with the proportional integral and derivative terms The error is clamped internally to 105 maximum The proportional integral and derivative terms are scaled by PROP GAIN INT TIME CONST and DERIVATIVE TC respectively An additional gain profiler can modify t...

Page 165: ...tems the output oscillates and the settling time increases x Critically damped systems have no overshoot or oscillations They reach the setpoint within the desired response time x Overdamped systems do not oscillate but do not reach the setpoint within the desired response time Input 1 410 Ratio 1 412 Divider 1 418 Input 2 411 Ratio 2 413 Divider 2 414 F 403 D 401 I 402 P PID Output 417 Neg Limit ...

Page 166: ... INPUT 3 INPUT 4 INPUT 5 INPUT 6 INPUT 7 PRESET O P OUTPUT Parameter Tag Range PRESET OP 572 x xx Scales the selected preset input by MAX SPEED OUTPUT 593 x x Outputs the selected INPUT value SELECT 1 560 FALSE TRUE Select inputs 1 SELECT 2 561 FALSE TRUE Select inputs 2 SELECT 3 562 FALSE TRUE Select inputs 3 INVERT 563 FALSE TRUE Changes the sign of the output If TRUE the output is of the opposi...

Page 167: ...n variables used to select between one of the 8 preset values BINARY ENCODING Select 3 Select 2 Select 1 Input FALSE FALSE FALSE 1 FALSE FALSE TRUE 2 FALSE TRUE FALSE 3 FALSE TRUE TRUE 4 TRUE FALSE FALSE 5 TRUE FALSE TRUE 6 TRUE TRUE FALSE 7 TRUE TRUE TRUE 8 GRAY SCALE ENCODING Select 3 Select 2 Select 1 Input FALSE FALSE FALSE 1 FALSE FALSE TRUE 2 FALSE TRUE TRUE 3 FALSE TRUE FALSE 4 TRUE TRUE FA...

Page 168: ...ange OUTPUT 264 xxx xx RAISE LOWER O P Refer to the DIAGNOSTICS function block description page 6 23 RESET VALUE 255 300 00 to 300 00 This reset value is pre loaded directly into the output when EXTERNAL RESET is TRUE or at power up It is clamped by MIN VALUE and MAX VALUE INCREASE RATE 256 0 1 to 600 0 s Rate of change of an increasing output value DECREASE RATE 257 0 1 to 600 0 s Rate of change ...

Page 169: ...ESET VALUE default 0 00 When RAISE INPUT is TRUE the output increases at INCREASE RATE The output cannot exceed MAX VALUE The reverse is true when LOWER INPUT is TRUE LOWER INPUT reduces the output at DECREASE RATE The output cannot drop below MIN VALUE The ramp is held at its last value when the RAISE and LOWER INPUT are removed Setting both RAISE INPUT and LOWER INPUT to TRUE at the same time cr...

Page 170: ...eceleration times taken for input changes S RAMP adds a S shaped section to the linear ramp When set to 0 00 the ramp will be linear As the percentage is increased 350 of the ramp time is added to the linear ramp creating more gradual starting and stopping The formula for the actual ramp time is shown below Ramp time is the value of parameters RAMP ACCEL TIME or RAMP DECEL TIME Actual Ramp Time RA...

Page 171: ...n ON the ramp output is held at its last value This is overridden by a ramp reset INVERT 620 FALSE TRUE Inverts the RAMP INPUT signal RAMP INPUT 5 105 00 to 105 00 Input value S RAMP 266 0 00 to 100 00 Percentage of ramp with S shaped rate of change A value of zero is equivalent to a linear ramp Changing this value affects the ramp times RAMPING THRESH 286 0 00 to 100 00 Ramping flag threshold lev...

Page 172: ...XTERNAL RESET does not depend on AUTO RESET for its operation RESET VALUE 422 300 00 to 300 00 The ramp output value at power up or when the ramp is reset In order to catch a spinning load smoothly bumpless transfer connect SPEED FEEDBACK Tag No 62 source to RESET VALUE Tag No 422 destination MIN SPEED 126 0 00 to 100 00 MIN SPEED The minimum speed clamp is fully bi directional and operates with a...

Page 173: ...ACCEL TIME S RAMP 0 RAMP DECEL TIME S RAMP 0 ACTUAL ACCEL TIME WITH S RAMP ACTUAL DECEL TIME WITH S RAMP ACCELERATION DECELERATION RATES 0 RAMP HOLD OFF RAMP HOLD ON RAMP HOLD OFF t t 0 RAMP OUTPUT RAMP HOLD 100 RAMP INPUT 100 The ramp will function when a ramp input is present When DIGIN 2 C7 is ON RAMP HOLD stops the ramp from changing Even when the ramp input signal is removed RAMP HOLD keeps t...

Page 174: ...t will increase at the ramp rate While EXTERNAL RESET is ENABLED the ramp output resets to RESET VALUE Y When EXTERNAL RESET is DISABLED the ramp output continues to follow the input signal MIN SPEED DRIVE ENABLED AND AUTO RESET ENABLED RAMP INPUT 0 t X RAMP INPUT 100 RAMP INPUT RAMP OUTPUT MIN SPEED Y 0 t NOTE THE POLARITY OF SPEED SETPOINT DETERMINES THE DIRECTION OF MIN SPEED Y X 100 This figur...

Page 175: ...put after INPUT 0 INPUT 1 and INPUT 2 are summed is also clamped by LIMIT before producing the SPT SUM output Setpoint Sum 1 SPT SUM 86 0 00 1 0000 6 RATIO 1 1 0000 208 RATIO 0 POSITIVE 8 SIGN 1 POSITIVE 292 SIGN 0 1 0000 419 DIVIDER 1 1 0000 420 DIVIDER 0 0 0 131 DEADBAND 105 00 375 LIMIT 0 00 423 INPUT 2 0 00 100 INPUT 1 0 00 309 INPUT 0 MMI Menu Map 1 SETUP PARAMETERS 2 SETPOINT SUM 1 RATIO 1 R...

Page 176: ...it is applied both to the intermediate results of the RATIO calculation and the total output 1 LIMIT INPUT 2 INPUT 1 INPUT 0 INPUT 2 423 200 00 to 200 00 Input 2 value By default this is not connected to any analog input INPUT 1 100 200 00 to 200 00 Input 1 value By default this is connected to Analog Input 1 terminal A2 INPUT 0 309 200 00 to 200 00 Input 0 value By default this is not connected t...

Page 177: ... Main output of Setpoint Sum 2 OUTPUT 0 491 xxx xx STPT SUM 2 OUT 0 An additional output provided to gain access to Input 0 channel sub calculations The result of INPUT 0 x RATIO 0 DIVIDER 0 clamped to within r LIMIT OUTPUT 1 492 xxx xx STPT SUM 2 OUT 1 An additional output provided to gain access to Input 1 channel sub calculations The result of INPUT 1 x RATIO 1 DIVIDER 1 clamped to within r LIM...

Page 178: ...ation 6 71 590 Series DC Digital Converter SETPOINT SUM 2 Functional Description INPUT 2 445 INPUT 1 443 RATIO 1 446 INPUT 0 444 RATIO 0 447 DIVIDER 0 448 DIVIDER 1 466 y y LIMIT 449 OUTPUT 1 492 OUTPUT 0 491 MAIN OUTPUT 451 ...

Page 179: ...EDBACK 62 0 00 SPEED SETPOINT 63 0 00 SPEED ERROR 64 0 00 10 00 14 PROP GAIN 0 500 SECS 13 INT TIME CONST OFF 202 INT DEFEAT 0 000 547 SPEED FBK FILTER 3 554 ENCODER FILTER 0 00 289 SETPOINT 1 POSITIVE 9 SIGN 2 A3 1 0000 7 RATIO 2 A3 SETPOINT 2 A3 290 0 00 0 00 291 SETPOINT 3 0 00 41 SETPOINT 4 105 00 357 MAX DEMAND 105 00 358 MIN DEMAND 0 00 595 PRESET TORQUE 100 00 604 PRESET T SCALE MMI Menu Ma...

Page 180: ...liseconds can be calculated from the following equation D W 1 3 3 e Log Where D is the value of SPD FBK FILTER A value of 0 5 equates to a filter time of 4 8ms 0 8 to 14 7ms and 0 9 to 31 2ms ENCODER FILTER 554 See below Reserved parameter for use by SSD Drives SETPOINT 1 289 105 00 to 105 00 Speed Setpoint 1 Default Setpoint Sum 1 O P SIGN 2 A3 9 NEGATIVE POSITIVE Speed Setpoint 2 Sign RATIO 2 A3...

Page 181: ...e even in Current Demand Isolate mode where it may interfere depending on the way the speed PI is used This feature is currently not suppressible 105 Speed Demands The speed demand clamping allows the speed setpoint to reach 105 This applies only to the final summing junction immediately before the speed loop and also to the Setpoint Sum 1 output Individual speed setpoints are still clamped to 100...

Page 182: ...OP GAIN GAIN AND INTEGRAL PROFILING PI 207 62 64 297 ENCODER ANALOG FEEDBACK SELECTION USED ANALOG TACH FEEDBACK FOR THE PROPORTIONAL TERM OF THE SPEED LOOP PI AND ENCODER FEEDBACK FOR THE INTEGRAL TERM THIS FEEDBACK SELECTION REQUIRES A COMBINATION ANALOG TACH ENCODER FITTED TO THE MOTOR THIS SELECTION CANNOT BE USED WHEN 590 SWITCHABLE TACHO CARD IS FITTED NOTE 1 NOTE 2 SEE ADVANCED SUB MENU FOR...

Page 183: ...N as its PI loop gains x Between SPD BRK 1 LOW and SPD BRK 2 HIGH profiling occurs and the speed loop gains are determined by another parameter value according to the selection of the MODE parameter x Above SPD BRK 2 HIGH the PROP GAIN and INT TIME CONST settings in the SPEED LOOP function block are used MODE selects the parameter for profiling the speed loop PI gains when the motor speed is betwe...

Page 184: ...0 001 to 30 000 s SPD INT TIME Integral time constant used below SPD BRK 1 LOW I GAIN IN RAMP 274 0 0000 to 2 0000 This scales the integral gain when the drive is ramping When RAMPING Tag No 113 is TRUE the integral gain from ADAPTION is switched through the I GAIN IN RAMP scaler This can be used to help prevent integral wind up while the drive is ramping particularly high inertia loads POS LOOP P...

Page 185: ... Tag Range OUTPUT 589 xx SRAMP OUTPUT Diagnostic ramp output ACCEL OUTPUT 588 xx Accleration diagnostic AT SPEED 587 FALSE TRUE Diagnostic output indicating the Abs input output is less than AT SPEED LEVEL INPUT 574 100 00 to 100 00 Input value RATE SELECT 575 0 to 1 Selects between one of two parameter sets This allows you to have two operating modes RATE SET 0 or RATE SET 1 with independent ramp...

Page 186: ...value will be used for each of the four segments of the profile If SYMMETRIC TRUE then this value will be used only for the first acceleration segment ACCEL 0 JERK 2 611 0 00 to 100 00 Rate of change of acceleration in units of percent per second3 for segment 2 Only applicable if SYMMETRIC FALSE DECEL 0 JERK 1 596 0 00 to 100 00 Rate of change of acceleration in units of percent per second3 for se...

Page 187: ...le acceleration in sec2 J is the maximum allowable value for jerk in sec3 The time needed to stop or accelerate is t V A A J Seconds as the speed is symmetrical the average speed is V 2 therefore the stopping acceleration distance can be calculated s V V A A J 2 Meters S Ramp 30 0 1 20 30 40 50 60 Time secs Jerk 3 Jerk 4 Jerk 2 Jerk Acceleration Deceleration Example acceleration graph for a veloci...

Page 188: ...arbox wear due to chattering However it can cause problems in web handling applications using tension feedback at zero speed the SCR thyristors turn off allowing the web tension to pull the driven roll in reverse When the drive no longer senses it is at zero speed the SCR thyristors turn back on causing the motor to move forward and regulate tension An oscillation condition can result as the drive...

Page 189: ...ABLED t t t ENABLED DISABLED SETPOINT FEEDBACK 2 2 SPEED FEEDBACK DRIVE ENABLE DISABLED ENABLED STANDSTILL 11 STANDSTILL LOGIC DISABLED 12 ZERO THRESHOLD 2 00 SPEED FEEDBACK FROM SPEED LOOP SPEED SETPOINT FROM SETPOINT STANDSTILL TAG PARAMETER DEFAULT SETTING 78 77 79 AT ZERO SPEED D 14 D 12 AT ZERO SETPOINT D 13 AT STANDSTILL TO DRIVE ENABLE DIGITAL O P1 B5 DEFAULT CONFIGURATION ...

Page 190: ... the contactor delay This is useful when using the Jog function to prevent multiple operations of the contactor CONTACTOR DELAY is overridden when terminal C5 Enable Input is at 0V Program Stop PROGRAM STOP provides a controlled fast stop for regenerative drives The stop time is set by PROG STOP TIME This timer starts once terminal B8 Program Stop goes to 0V When the drive reaches STOP ZERO SPEED ...

Page 191: ...r to Chapter 4 Operating the Converter Stopping Methods for descriptions of Coast Stop and Program Stop Parameter Tag Range CONTACTOR DELAY 302 0 1 to 600 0 s This defines the time the contactor stays energised for after the STOP ZERO SPEED limit is reached Maintain zero speed during contactor delay CURR DECAY RATE 594 0 00 to 200 00 This is the rate at which the current is quenched when the curre...

Page 192: ... SETTING STOP RATES 217 STOP LIMIT 60 0 SECS 216 PROG STOP LIMIT 60 0 SECS 29 STOP ZERO SPEED 2 00 302 CONTACTOR DELAY 1 0 SECS 89 RAMP TO ZERO RAMP TO ZERO t SPEED SETPOINT TO FROM SPEED LOOP SPEED DEMAND TO CURRENT LOOP CURRENT LIMIT SWITCH t t PROGRAM STOP SPEED FEEDBACK STOP RUN PROGRAM STOP IS TRUE WHEN TERMINAL B8 LOW STATUS LED OFF TO COAST STOP LOGIC TO DRIVE ENABLE ...

Page 193: ...package ConfigEd Lite Refer to the ConfigEd Lite manual RG352747 MMI Menu Map 1 SERIAL LINKS 2 SYSTEM PORT P3 DUMP MMI TX UDP XFER RX UDP XFER TX VERSION NUMBER System Port P3 0x00C0 332 ERROR REPORT CELite EIASCII 130 MODE 0x0000 329 GROUP ID 0x0000 330 UNIT ID MMI Menu Map 1 SERIAL LINKS 2 SYSTEM PORT P3 3 P3 SETUP MODE 5703 SUPPORT P3 BAUD RATE MMI Menu Map 1 SERIAL LINKS 2 SYSTEM PORT P3 3 P3 ...

Page 194: ...RIAL LINKS 2 SYSTEM PORT P3 3 P3 SETUP 4 5703 SUPPORT SETPT RATIO SETPT SIGN RAW INPUT SCALED INPUT Parameter Tag Range SCALED INPUT 189 xxx xx The scaled value received by the 5703 unit This value is updated upon reception of a new message If the drive is in Slave mode and no new messages have arrived a 5703 RCV ERROR will occur Note in software versions prior to 5 17 this input is not updated wh...

Page 195: ...ut MIN DIAMETER and DIAMETER are linked internally to the DIAMETER CALC function block The taper tension characteristics are shown below Tension Min Diameter 100 Diameter 100 Taper 100 Taper 0 Taper Torque Min Diameter 100 Diameter 100 Taper 0 Taper 100 Taper The result is multiplied by TENSION SPT to get TAPER DEMAND When the taper setpoint is at 100 the motor produces constant torque That is a c...

Page 196: ...TENSION SPT before adding TENSION TRIM TOT TENS DEMAND 441 xxx xx TOT TENS DEMAND This is the final output of this block total tension demand which can be connected to the appropriate points in the block diagram TAPER 438 100 00 to 100 00 This defines the amount of tapering in the tension demand with diameter variation When TAPER is positive the tension demand is hyperbolically decreased as diamet...

Page 197: ...MISMATCH TYPE parameter mismatch 3 SELF TEST hardware fault internal 4 HARDWARE hardware fault external 5 MISSING no option fitted 6 VERSION NUMBER older than Version 2 x If the VERSION NUMBER error message is displayed the Technology Option is using software that doesn t fully support the drive refer to SSD Drives VERSION 507 0x0000 to 0xFFFF TEC OPTION VER The version of the Technology Option If...

Page 198: ...es The effects of static and dynamic friction are shown opposite Inertia Compensation Many winders need inertia compensation to add or subtract torque during acceleration and deceleration to maintain constant tension especially at large roll diameters Without compensation the tension holding capability of open loop winders diminishes during speed changes causing tension sag The inertia compensatio...

Page 199: ...culate the line speed acceleration rate value for the fixed and variable inertia compensations FILTER T C 482 0 to 20000 The line speed acceleration rate value is calculated from the line speed input The calculated rate value may have a large ripple content that can disturb the motor torque The rate signal is therefore filtered and this filter has a time constant set by this parameter RATE CAL 483...

Page 200: ...Cal Filter TC 1 D 1 D 3 Tension Demand 478 485 Nw 486 482 484 487 488 489 481 479 480 483 498 Total Torque Demand Inertia Comp Output Tension Scaler Normalised dv dt Rewind Forward Line Speed Setpoint Torque Demand Internal Variable Diameter Internally connected to Taper Calculator Internally connected to Diameter Calculator TENS COMP TENS COMP Internal Block Diagram ...

Page 201: ...que Calc POS I CLAMP 435 0 NEG I CLAMP 436 0 0 00 432 TORQUE DEMAND ENABLED 433 TENSION ENABLE ENABLED 434 OVER WIND MMI Menu Map 1 SYSTEM 2 CONFIGURE I O 3 BLOCK DIAGRAM POS I CLAMP NEG I CLAMP Parameter Tag Range POS I CLAMP 435 0 to 639 Positive clamp output destination Set to 301 in use NEG I CLAMP 436 0 to 639 Negative clamp output destination Set to 48 in use TORQUE DEMAND 432 200 00 to 200 ...

Page 202: ...function block and does not appear as a menu on the MMI A noisy signal that requires smoothing is connected to INPUT The OUTPUT is connected to the destination function block User Filter OUTPUT 296 0 00 0 00 295 INPUT Parameter Tag Range INPUT 300 00 to 300 00 Reserved parameter for use by SSD Drives OUTPUT xxx xx Reserved parameter for use by SSD Drives ...

Page 203: ...he cause of the trip 2 Terminal B6 Healthy goes low 0V 3 The alarm message s can be acknowledged by pressing the E key however the unit will not restart at this point Resetting a Trip Condition All trips must be reset before the Converter can be re enabled A trip can only be reset once the trip condition is no longer active i e a trip due to a heatsink over temperature will not reset until the tem...

Page 204: ...eference potentiometer Check terminal Table 7 1 Fault Finding Calibration Checks The drive leaves the factory with the following calibration switches correctly set Inappropriate settings will prevent the drive from operating correctly For your reference the correct settings are given below IMPORTANT If you change the settings for any of these switches you M MUST re calibrate the Control Board Refe...

Page 205: ...4 5 drives The maximum field current calibration is 30A Power Board Current Calibration Switches Frame H NO POWER IS CONNECTED AT THIS STAGE To access the power board remove the terminal cover unscrew the two fixings on the right hand side of the control door Open the door to reveal the power board Power Board Calibration Switches ON OFF 9 SW7 SW8 9 1 ON 0 OFF SW10 SW1 6 Armature Current Calibrati...

Page 206: ...he menu e g DC 4Q 1700A 20 D 20 20A Field Current range Set the following parameters but first select CONFIGURE ENABLE to be ENABLED Now for instance to set the Field Current range for 40A you must select the appropriate Product Code for a Field Current range of 40A e g DC 4Q 1700A 40 D To do this refer to Chapter 5 The Operator Station Changing the Stack Size 3 button reset Note the nominal field...

Page 207: ...ters in the range 00 to FF while a 16 bit word is represented by four characters in the range 0000 to FFFF LAST ALARM Tag 528 This display shows the last alarm message to have been displayed To reset the parameter simply press the DOWN key to clear the alarm Alternatively you can switch the auxiliary supply off and on causing NO ACTIVE ALARMS to be displayed HEALTH WORD Tag 115 This parameter is u...

Page 208: ...r to Power Board LED Trip below x For the LAST ALARM parameter OTHER is replaced with the trip codes below LAST ALARM only 14 AUTOTUNE ERROR F 0 0 1 14 AUTOTUNE ABORTED F 0 0 2 14 EXTERNAL TRIP F 0 0 5 14 REMOTE TRIP F 0 0 6 14 CONFIG ENABLED F 2 0 0 14 NO OP STATION F 4 0 0 14 PCB VERSION F F 0 5 14 PRODUCT CODE F F 0 6 When more than one trip is to be represented at the same time then the trip c...

Page 209: ...e LEDs go out to indicate a problem note that LED1 may also flash as the SMPS attempts to power up repeatedly indicating a fault FIELD HEATSINK STACK THERMOSTATS field heatsink temperature normal armature heatsink temperature normal HEATSINK TRIP 3 PHASE FAILED Trips TRIGGER BOARD PRESENT ACCTS PRESENT THYRISTOR FUSES LED2 LED5 LED4 LED3 LED6 SMPS OK LED1 thyristor fuses status ac current transfor...

Page 210: ...ates with field current control mode selected Alarm time delay 15 seconds HEATSINK TRIP The Converter heatsink temperature is too high The ambient air temperature is too high Poor ventilation or spacing between Converters Fan failure check fuse on power board wrong rotation models above 70A bridge rating Blocked ventilation slots Clogged air filters Excessive armature current nominal armature curr...

Page 211: ... of field controller Where an ac supply feeds the onboard field regulator check connections FL1 FL2 for line to line voltage rather than line to neutral L1 into FL1 L2 into FL2 Note that the 3 phase supply must be present for mains synchronisation purposes For loads where no field supply is required e g a permanent magnet motor set the FIELD ENABLE parameter to disable to suspend this alarm Alarm ...

Page 212: ...y operates during the Autotune sequence AUTOTUNE ABORT The Autotune sequence has been aborted Coast Stop Program Stop Enable or Start Run terminal s disabled during Autotune sequence The AUTOTUNE parameter reset during the Autotune sequence Autotune sequence has timed out approximately 2 minutes EXTERNAL TRIP Customer alarm Trip operates if input open or high impedance Alarm time delay 15 seconds ...

Page 213: ...fer Corrupted UDP file loaded press the E E key and perform a PARAMETER SAVE The Converter will be returned to its factory default values ENABLE CONFIG The ENABLE CONFIG parameter has been left in the Enable state Select Disable for the ENABLE CONFIG parameter LANGUAGE CHECKSUM FAIL Incorrect language selected or corrupted The alarm appears at power up or at the end of Upload UDP Transfer Corrupte...

Page 214: ...e out expires The relevant bit bit 12 in the HEALTH WORD and HEALTH STORE parameters is only set when STALL TRIP is enabled Test Points The following test points are located on the control board and can be accessed through the Technology Option housing When used with a meter they will provide valuable information in the event of a fault Refer to SSD Drives for further information Technology Box Op...

Page 215: ...r before attempting to work on it Preventive Maintenance You should perform regular preventive maintenance every six months to ensure long life and continued usefulness of the 590 Keep the drive and its components clean check auxiliary fans if fitted and make sure connections and mounting bolts have not loosened from vibration The control and field wires can be checked by gently attempting pulling...

Page 216: ...nformation Warranty information precedes the Contents at the front of this manual Disposal This product contains materials which are consignable waste under the Special Waste Regulations 1996 which complies with the EC Hazardous Waste Directive Directive 91 689 EEC We recommend you dispose of the appropriate materials in accordance with the valid environmental control laws The following table show...

Page 217: ...eck the auxiliary fuses etc fan fuse if applicable Diode Check on Power Terminals Using a Meter or A to L1 L2 L3 and Earth Terminal Open Circuit A to L1 L2 L3 and Earth Terminal Open Circuit Internal Field Check Using a Meter All the coding fuses must be OK before continuing with the following checks since the fuses are in the circuit or ve to L1 ve to F Diode Drop approximately 0 5V ve to L2 ve t...

Page 218: ... No EA466241 Observe all tightening torque levels refer to Chapter 11 Technical Specifications Fixing Types and Torques Bench Top Replacement Procedure 1 Disconnect the relevant fuse microswitch assembly by unplugging the lead assembly from the rear trunking 2 Remove the M12 A 3 Loosen but do not remove the four M10 screws B C D E 4 Hold the fuse assembly handle in one hand and remove the two scre...

Page 219: ...lly tighten all screws including those in 5 above 8 Re connect the fuse microswitches 591 2Q Product Non Regenerative D E B C A Phase Assembly Current Transformer AC Incoming Busbar Fuse CT Plate Fuse Fixing Screws CT Plate CT Boss Fixing Screw FRONT VIEW Fuse Assy Phase Assy Fixing Screws SIDE VIEW Figure 8 2 591 Fuse Replacement Diagram IMPORTANT When re assembling the unit apply a zinc loaded j...

Page 220: ...erconnecting plates Suppression Board one only shown for clarity one only shown for clarity one only shown for clarity one only shown for clarity Figure 8 3 Front View of Phase Assemblies IMPORTANT When re assembling the unit apply a zinc loaded jointing compound between the fuses and busbars between the busbars and phase assemblies and between the interconnection plates and the heatsink BICC BX1 ...

Page 221: ...on which should be pushed to one side before lifting the phase assembly Phase Assembly Fitting Procedure 1 Position the repaired or spare phase assembly on to the back panel spacer Remember to re connect the coding lead to the bottom of the phase assembly when working on a 591 2Q Check for correct orientation of the assembly Fix in position with 4 x M6 Sems nuts and tighten to the correct torque l...

Page 222: ...e fan cover Remove the fan assembly and screws as detailed above Reverse the procedure for refitting the fan assembly refer to the refitting note in the diagram above The replacement fan assembly includes the fan cover and capacitor requiring just a simple connection of the supply cable Heatsink Cooling Fan Connections These fans are connected on the power board to the cooling fan supplies CONN 2 ...

Page 223: ...ommand being issued to the thyristor stack every 1 6 of a mains cycle in steady state Some special features of the current controller are discussed separately below Adaptive Current Control The gain of a thyristor 6 pulse converter voltage time area over firing angle drops dramatically at discontinuous values of armature current Therefore a gain boost is required in the current controller to compe...

Page 224: ...y current should then be saved If the value of boundary current Part 1 is very high larger than 150 or so then the Autotune Part 2 step change will be in the region above 200 which might result in overcurrent trip In this case it is advisable to set the I gain to a large enough value typically 10 to give fast response throughout the discontinuous region a low value for the P gain typically 1 not i...

Page 225: ...ill be excessive with long oscillatory settling If the I gain is too low the response will be overdamped long exponential rise With the I gain optimally set if the P gain is too low the response will be overdamped If P is too high the response will revert to underdamped with the tendency to go totally unstable Diagnostics The diagnostic point for real armature current is the first left hand side t...

Page 226: ...ually in much the same way as described in Chapter 4 Current Loop Manual Tuning and one convenient way is to switch several times from quench to standby mode and observe the current response 0 50 for rise time and overshoot The setting of the field weakening gains is achieved by observing the armature voltage feedback for overshoot and settling time The EMF GAIN parameter defaults to 0 30 real gai...

Page 227: ...parameter default 10 limits the minimum level in the field weakening region The Lead Lag compensator has a dc gain emf gain Kp a lead time constant emf lead T1 and a lag time constant emf lag T2 Note Field weakening is not possible when running with Armature Volts feedback Although field weakening can be enabled in this instance a software interlock clamps the field demand at 100 and will not allo...

Page 228: ...ers are indicated in the Parameter Description tables The Range parameter highlights these with h BOOL 0 FALSE 1 TRUE WORD 0x0000 to 0xFFFF hexadecimal Mn Serial Communications Mnemonic Refer to Chapter 14 Serial Communications Notes Output parameters are not saved in non vol memory unless noted otherwise Input parameters are saved in non vol memory unless noted otherwise Note 1 This input paramet...

Page 229: ...CURRENT LOOP Current Loop 0 OFF 1 ON ai 1 19 FIELD FAIL SETUP PARAMETERS INHIBIT ALARMS Alarms 0 ENABLED 1 INHIBITED aj 20 ARMATURE V CAL SETUP PARAMETERS CALIBRATION Calibration 0 9800 to 1 1000 ak 21 IR COMPENSATION SETUP PARAMETERS CALIBRATION Calibration 0 00 to 100 00 al 22 ENCODER RPM SETUP PARAMETERS CALIBRATION Calibration 0 to 6000 RPM am 23 ANALOG TACH CAL SETUP PARAMETERS CALIBRATION Ca...

Page 230: ...ation bn Output 60 BACK EMF DIAGNOSTICS Calibration bo Output 61 ACTUAL NEG I LIM DIAGNOSTICS Diagnostics bp Output 62 UNFIL SPD FBK DIAGNOSTICS Speed Loop bq Output 63 SPEED SETPOINT DIAGNOSTICS Speed Loop br Output 64 UNFIL SPD ERROR DIAGNOSTICS Speed Loop bs Output 65 IaFbk UNFILTERED DIAGNOSTICS Current Loop bt Output 66 IaDmd UNFILTERED DIAGNOSTICS Current Loop bu Output 67 ACTUAL POS I LIM D...

Page 231: ...al Input 1 300 00 to 300 00 cw 105 DESTINATION TAG SYSTEM CONFIGURE I O DIGITAL INPUTS DIGIN 2 C7 Digital Input 2 0 to 639 cx 2 3 106 VALUE FOR TRUE SYSTEM CONFIGURE I O DIGITAL INPUTS DIGIN 2 C7 Digital Input 2 300 00 to 300 00 cy 107 VALUE FOR FALSE SYSTEM CONFIGURE I O DIGITAL INPUTS DIGIN 2 C7 Digital Input 2 300 00 to 300 00 cz 108 DESTINATION TAG SYSTEM CONFIGURE I O DIGITAL INPUTS DIGIN 3 C...

Page 232: ...00 00 en 4 168 AUX ENABLE SETUP PARAMETERS AUX I O Aux I O Same as Tag 18 eo 169 FIELD ENABLED DIAGNOSTICS Field Control ep Output 170 FIELD ENABLE SETUP PARAMETERS FIELD CONTROL Field Control Same as Tag 4 eq 2 171 SETPOINT SETUP PARAMETERS FIELD CONTROL FLD CURRENT VARS Field Control 0 00 to 100 00 er 172 INT GAIN SETUP PARAMETERS FIELD CONTROL FLD CURRENT VARS Field Control 0 00 to 100 00 es 17...

Page 233: ...201 REGEN MODE SETUP PARAMETERS CURRENT LOOP Current Loop 0 2Q NON REGEN 1 4Q REGEN fl 2 202 INT DEFEAT SETUP PARAMETERS SPEED LOOP Speed Loop Same as Tag 18 fm 203 INVERSE TIME O P DIAGNOSTICS Inverse Time fn Output 2 204 AIMING POINT SETUP PARAMETERS INVERSE TIME Inverse Time 0 00 to 103 00 fo 2 4 205 dI dt RESERVED Reserved 0 00 to 200 00 fp 4 206 ENCODER DIAGNOSTICS Diagnostics fq Output 207 S...

Page 234: ... 00 to 300 00 gp 242 CALIBRATION SYSTEM CONFIGURE I O ANALOG INPUTS ANIN 5 A6 Analog Input 5 3 0000 to 3 0000 gq 243 MAX VALUE SYSTEM CONFIGURE I O ANALOG INPUTS ANIN 5 A6 Analog Input 5 300 00 to 300 00 gr 244 MIN VALUE SYSTEM CONFIGURE I O ANALOG INPUTS ANIN 5 A6 Analog Input 5 300 00 to 300 00 gs 245 TO GET 10V SYSTEM CONFIGURE I O ANALOG OUTPUTS ANOUT 1 A7 Analog Output 1 300 00 to 300 00 gt 2...

Page 235: ...o 20000 hp 4 278 PLL ERROR RESERVED Unallocated hq Output 4 279 ARM ENDSTOP RESERVED Reserved 0 to 20000 hr 2 4 280 HF C O DISC GAIN RESERVED Reserved 0 to 10000 hs 4 281 HF C O FILTER TC RESERVED Reserved 0 to 20000 ht 4 282 BEMF THRESHOLD RESERVED Reserved 0 to 20000 hu 4 283 SCAN TC RESERVED Reserved 0 to 20000 hv 4 284 ZERO SPD LEVEL SETUP PARAMETERS SPEED LOOP ADVANCED ZERO SPD QUENCH Advance...

Page 236: ... PNO 123 0 to 639 iz 324 PNO 124 SERIAL LINKS PNO CONFIG PNO 124 0 to 639 j0 325 PNO 125 SERIAL LINKS PNO CONFIG PNO 125 0 to 639 j1 326 PNO 126 SERIAL LINKS PNO CONFIG PNO 126 0 to 639 j2 327 PNO 127 SERIAL LINKS PNO CONFIG PNO 127 0 to 639 j3 329 GROUP ID GID SERIAL LINKS SYSTEM PORT P3 P3 SETUP BISYNCH SUPPORT System Port P3 0 to 7 j5 330 UNIT ID UID SERIAL LINKS SYSTEM PORT P3 P3 SETUP BISYNCH...

Page 237: ...DESTINATION TAG SYSTEM CONFIGURE I O INTERNAL LINKS LINK 3 Link 3 0 to 639 k9 2 3 370 SOURCE TAG SYSTEM CONFIGURE I O INTERNAL LINKS LINK 4 Link 4 0 to 639 ka 2 3 371 DESTINATION TAG SYSTEM CONFIGURE I O INTERNAL LINKS LINK 4 Link 4 0 to 639 kb 2 3 372 R L DELTA RESERVED Unallocated kc Output 4 373 SYS RAMP DELTA RESERVED Unallocated kd Output 4 374 SYSTEM RESET DIAGNOSTICS Unallocated ke Output 3...

Page 238: ...0 0 l8 405 POSITIVE LIMIT SETUP PARAMETERS SPECIAL BLOCKS PID PID 0 00 to 105 00 l9 406 NEGATIVE LIMIT SETUP PARAMETERS SPECIAL BLOCKS PID PID 105 00 to 0 00 la 407 O P SCALER TRIM SETUP PARAMETERS SPECIAL BLOCKS PID PID 3 0000 to 3 0000 lb 408 ENABLE SETUP PARAMETERS SPECIAL BLOCKS PID PID Same as Tag 4 lc 409 INT DEFEAT SETUP PARAMETERS SPECIAL BLOCKS PID PID Same as Tag 18 ld 410 INPUT 1 SETUP ...

Page 239: ...AL BLOCKS DIAMETER CALC Diameter Calc 105 00 to 105 00 m5 438 TAPER SETUP PARAMETERS SPECIAL BLOCKS TAPER CALC Taper Calc 100 00 to 100 00 m6 439 TENSION SPT SETUP PARAMETERS SPECIAL BLOCKS TAPER CALC Taper Calc 0 00 to 100 00 m7 440 TENSION TRIM SETUP PARAMETERS SPECIAL BLOCKS TAPER CALC Taper Calc 100 00 to 100 00 m8 441 TOT TENS DEMAND SETUP PARAMETERS SPECIAL BLOCKS TAPER CALC Taper Calc m9 Ou...

Page 240: ...M CONFIGURE I O INTERNAL LINKS LINK 9 Link 9 0 to 639 mz 2 3 468 DESTINATION TAG SYSTEM CONFIGURE I O INTERNAL LINKS LINK 9 Link 9 0 to 639 n0 2 3 469 SOURCE TAG SYSTEM CONFIGURE I O INTERNAL LINKS LINK 10 Link 10 0 to 639 n1 2 3 470 DESTINATION TAG SYSTEM CONFIGURE I O INTERNAL LINKS LINK 10 Link 10 0 to 639 n2 2 3 471 STANDBY FIELD RESERVED Reserved 0 00 to 100 00 n3 4 472 SPEED FBK STATE ALARM ...

Page 241: ... DIGITAL INPUTS DIGITAL INPUT C5 Dig in C5 0 to 639 nr 2 3 496 JOG SLACK SETUP PARAMETERS AUX I O Aux I O Same as Tag 18 ns 497 ENABLE SETUP PARAMETERS AUX I O Aux I O Same as Tag 18 nt 498 LINE SPEED SPT SETUP PARAMETERS SPECIAL BLOCKS TENS COMP CALC Tension Comp 105 00 to 105 00 nu 500 TEC OPTION TYPE SERIAL LINKS TEC OPTION Tec Option 0 NONE 1 RS485 2 PROFIBUS DP 3 LINK 4 DEVICE NET 5 CAN OPEN ...

Page 242: ... DC 4Q 270A D 32 DC 2Q 270A D 33 DC 4Q 128 20 D 34 DC 2Q 128 20 D 35 DC 4Q 1024 20 D 36 DC 2Q 1024 20 D 37 DC 4Q 1024 30 D 38 DC 2Q 1024 30 D 39 DC 4Q 360A D 40 DC 2Q 360A D 41 DC 4Q 450A D 42 DC 2Q 450A D 43 DC 4Q 720A D 44 DC 2Q 720A D 45 DC 4Q 800A D 46 DC 2Q 800A D 47 DC 4Q 1024 30 D 48 DC 2Q 1024 30 D 49 DC 4Q 1200A 20 D 50 DC 2Q 1200A 20 D 51 DC 4Q 1700A 20 D 52 DC 2Q 1700A 20 D 53 DC 4Q 220...

Page 243: ...ATION LOCAL RAMP Op Station 0 1 to 600 0 SECS ob 516 FORWARD SETUP PARAMETERS OP STATION START UP VALUES Op Station Same as Tag 43 oc 517 LOCAL SETUP PARAMETERS OP STATION START UP VALUES Op Station Same as Tag 43 od 518 PROGRAM SETUP PARAMETERS OP STATION START UP VALUES Op Station Same as Tag 43 oe 519 SETPOINT SETUP PARAMETERS OP STATION START UP VALUES Op Station 0 00 to 100 00 of 520 JOG SETP...

Page 244: ...ARAMETERS SPEED LOOP ADVANCED INERTIA COMP 0 00 to 200 00 pi 559 MAX SPEED SETUP PARAMETERS PRESET SPEEDS 0 1 to 3000 0 pj 560 SELECT 1 SETUP PARAMETERS PRESET SPEEDS Same as Tag 43 pk 561 SELECT 2 SETUP PARAMETERS PRESET SPEEDS Same as Tag 43 pl 562 SELECT 3 SETUP PARAMETERS PRESET SPEEDS Same as Tag 43 pm 563 INVERT O P SETUP PARAMETERS PRESET SPEEDS Same as Tag 43 pn 564 INPUT 0 SETUP PARAMETER...

Page 245: ...0 to 200 00 qj 596 DECEL JERK 1 SETUP PARAMETERS SRAMP RATE SET 0 0 00 to 100 00 qk 597 DECEL JERK 1 SETUP PARAMETERS SRAMP RATE SET 1 0 00 to 100 00 ql 600 LIMIT SETUP PARAMETERS PRESET SPEEDS Same as Tag 43 qo 601 DELTA SETUP PARAMETERS SPEED LOOP ADVANCED INERTIA COMP qp Output 602 INERTIA COMP O P SETUP PARAMETERS SPEED LOOP ADVANCED INERTIA COMP qq Output 603 UNSCALED OUTPUT SETUP PARAMETERS ...

Page 246: ...IVE START 4 __ 084 DRIVE ENABLE 4 __ 212 OPERATING MODE 4 __ 169 FIELD ENABLED 4 __ 183 FIELD DEMAND 4 __ 300 FIELD I FBK 4 __ 539 FIELD I FBK AMPS 4 __ 181 UNFIL FIELD FBK 4 __ 184 FLD FIRING ANGLE 4 __ 050 ANIN 1 A2 4 __ 051 ANIN 2 A3 4 __ 052 ANIN 3 A4 4 __ 053 ANIN 4 A5 4 __ 054 ANIN 5 A6 4 __ 055 ANOUT 1 A7 4 __ 056 ANOUT 2 A8 4 __ 068 START C3 4 __ 069 DIGITAL INPUT C4 4 __ 070 DIGITAL INPUT...

Page 247: ...X ENABLE 5 __ 094 AUX DIGOUT 1 5 __ 095 AUX DIGOUT 2 5 __ 096 AUX DIGOUT 3 5 __ 128 ANOUT 1 5 __ 129 ANOUT 2 5 __ 496 JOG SLACK 5 __ 497 ENABLE 5 __ 535 REM SEQ ENABLE 5 __ 536 REM SEQUENCE 5 __ 537 SEQ STATUS 4 __O OP STATION 5 __S SET UP 6 __ 512 SETPOINT 6 __ 513 JOG SETPOINT 6 __ 511 LOCAL KEY ENABLE 5 __S START UP VALUES 6 __ 519 SETPOINT 6 __ 520 JOG SETPOINT 6 __ 516 FORWARD 6 __ 518 PROGRA...

Page 248: ...CCEL 1 6 __ 580 DECEL 1 6 __ 581 ACCEL JERK 1 6 __ 612 ACCEL JERK 2 6 __ 597 DECEL JERK 1 6 __ 614 DECEL JERK 2 5 __ 582 AUTO RESET 5 __ 583 EXTERNAL RESET 5 __ 584 RESET VALUE 5 __ 585 QUENCH 5 __ 586 AT SPEED LEVEL 5 __ 587 AT SPEED 5 __ 588 ACCEL OUTPUT 5 __ 589 SRAMP OUTPUT 5 __ 591 OVERSHOOT THRESH Reserved 5 __ 592 ERROR THRESH Reserved 4 __S SPECIAL BLOCKS 5 __P PID 6 __ 404 PROP GAIN 6 __ ...

Page 249: ...__ 441 TOT TENS DEMAND 5 __T TORQUE CALC 6 __ 432 TORQUE DEMAND 6 __ 433 TENSION ENABLE 6 __ 434 OVER WIND 5 __S SETPOINT SUM 2 6 __ 445 INPUT 2 6 __ 443 INPUT 1 6 __ 444 INPUT 0 6 __ 446 RATIO 1 6 __ 447 RATIO 0 6 __ 466 DIVIDER 1 6 __ 448 DIVIDER 0 6 __ 449 LIMIT 6 __ 451 SPT SUM OUTPUT 6 __ 491 STPT SUM 2 OUT 0 6 __ 492 STPT SUM 2 OUT 1 4 __F FIELD CONTROL 5 __ 170 FIELD ENABLE 5 __ 209 FLD CTR...

Page 250: ... A9 5 __ 180 SPDFBK ALM LEVEL 5 __ 263 STALL THRESHOLD 5 __ 224 STALL TRIP DELAY 5 __ 541 REM TRIP DELAY 5 __ 188 OVER SPEED LEVEL Reserved 5 __ 182 FIELD I CAL 4 __I INHIBIT ALARMS 5 __ 019 FIELD FAIL 5 __ 111 5703 RCV ERROR 5 __ 028 STALL TRIP 5 __ 305 TRIP RESET 5 __ 081 SPEED FBK ALARM 5 __ 092 ENCODER ALARM 5 __ 540 REM TRIP INHIBIT 4 __C CURRENT LOOP 5 __ 421 MAIN CURR LIMIT 5 __ 016 PROP GA...

Page 251: ...__ 011 STANDSTILL LOGIC 5 __ 012 ZERO THRESHOLD 5 __ 306 SOURCE TAG Reserved 4 __S SETPOINT SUM 1 5 __ 006 RATIO 1 5 __ 208 RATIO 0 5 __ 008 SIGN 1 5 __ 292 SIGN 0 5 __ 419 DIVIDER 1 5 __ 420 DIVIDER 0 5 __ 131 DEADBAND WIDTH 5 __ 375 LIMIT 5 __ 423 INPUT 2 5 __ 100 INPUT 1 5 __ 309 INPUT 0 3 __P PASSWORD 4 __ 120 ENTER PASSWORD 4 __ 526 BY PASS PASSWORD Reserved 4 __ 121 CHANGE PASSWORD 3 __A ALA...

Page 252: ...O 119 5 __ 320 PNO 120 5 __ 321 PNO 121 5 __ 322 PNO 122 5 __ 323 PNO 123 5 __ 324 PNO 124 5 __ 325 PNO 125 5 __ 326 PNO 126 5 __ 327 PNO 127 3 __S SYSTEM 4 __S SOFTWARE 4 __C CONFIGURE I O 5 __ 039 CONFIGURE ENABLE 5 __A ANALOG INPUTS 6 __A ANIN 1 A2 7 __ 230 CALIBRATION 7 __ 231 MAX VALUE 7 __ 232 MIN VALUE 7 __ 246 DESTINATION TAG 6 __A ANIN 2 A3 7 __ 233 CALIBRATION 7 __ 234 MAX VALUE 7 __ 235...

Page 253: ...__D DIGOUT 1 B5 7 __ 195 THRESHOLD 7 __ 043 MODULUS 7 __ 097 SOURCE TAG 7 __ 359 INVERTED 6 __D DIGOUT 2 B6 7 __ 196 THRESHOLD 7 __ 044 MODULUS 7 __ 098 SOURCE TAG 7 __ 360 INVERTED 6 __D DIGOUT 3 B7 7 __ 197 THRESHOLD 7 __ 045 MODULUS 7 __ 099 SOURCE TAG 7 __ 361 INVERTED 5 __C CONFIGURE 5703 6 __ 134 SOURCE TAG 6 __ 135 DESTINATION TAG 5 __B BLOCK DIAGRAM 6 __ 293 RAMP O P DEST 6 __ 294 SPT SUM ...

Page 254: ... __ 163 ILOOP PI MODEReserved 7 __ 164 TOGGLE PERIOD Reserved 7 __ 165 TOGGLE REF 1 Reserved 7 __ 166 SEL INT CUR SPD Reserved 7 __ 167 TOGGLE REF 2 Reserved 7 __ 190 PEAK HW SLOPE Reserved 7 __ 226 PEAK HW OFFSET Reserved 7 __ 211 SYS HEALTH INHIB Reserved 7 __ 194 DISC ADAPT POT Reserved 7 __ 193 TICK LENGTH Reserved 7 __ 310 AUTOCAL Reserved 7 __ 311 IAINST OFFSET Reserved 7 __ 213 ZERO CUR OFF...

Page 255: ...7 __ 278 PLL ERROR Reserved 7 __ 295 FILTER INPUT Reserved 7 __ 296 FILTER OUTPUT Reserved 7 __ 372 R L DELTA Reserved 7 __ 373 SYS RAMP DELTA Reserved 7 __ 389 PERCENT RPM Reserved 7 __ 529 PNO 39 Reserved 7 __ 530 PNO 47 Reserved 7 __ 531 PNO 55 Reserved 7 __ 532 PNO 63 Reserved 7 __ 533 PNO 71 Reserved 7 __P 534 NO 95 Reserved 4 __P PEEK 5 __ 123 PEEK DATA 5 __ 124 PEEK SCALE 4 __m miniLINK 5 _...

Page 256: ... 590 Series DC Digital Converter 4 __ 210 FLD VOLTS RATIO 4 __ 421 MAIN CURR LIMIT 4 __ 018 AUTOTUNE 4 __ 047 SPEED FBK SELECT 4 __ 024 ENCODER LINES 4 __ 022 ENCODER RPM 4 __ 049 ENCODER SIGN 4 __ 013 SPD INT TIME 4 __ 014 SPD PROP GAIN ...

Page 257: ...f EN60068 2 6 10Hz f 57Hz sinusoidal 0 075mm amplitude 57Hz f 150Hz sinusoidal 1g 10 sweep cycles per axis on each of three mutually perpendicular axis Altitude If 500 metres 1650 feet above sea level derate Motor Power rating by 1 per 200 metres 660 feet to a maximum of 5 000 metres 16 500 feet Humidity Maximum 85 relative humidity at 40qC non condensing Atmosphere Non flammable non corrosive and...

Page 258: ...265 30 830 910 335 500 30 2580 30 Frame 5 1580 1740 650 900 30 4890 85 Frame H 1050 1200 550 700 60 3780 100 1450 1700 750 1000 60 5280 100 2000 2200 1000 1250 60 6780 100 2400 2700 1200 1500 60 8280 100 The output current figures are given at 100 Continuous no overload and with overloads of 150 for 30 seconds or 200 for 10 seconds Output current values should be derated at 1 per degree Centigrade...

Page 259: ...ield Supply Current 1 x Idc Amps ac rms build related Field Supply Voltage Build related 3 Phase Input 3 phase rotation insensitive no adjustment necessary for frequency change Auxiliary Power Supply Details Auxiliary Supply Auxiliary Supply Current 110 230V 10 50 60Hz r10 single phase Overvoltage Category II Where auxiliary cooling fans are used then the supply is set by the requirement for the f...

Page 260: ...ce Armature Current Rating A AC Rating A Inductance μH SSD Drives Part No 500Vac 600Vac 500Vac 600Vac For use without filters use with capacitors for armature currents 100A refer to Chapter 3 AC Line Choke Frame 1 15 13 5 50 μH CO466448U015 35 36 50 μH CO466448U040 Frame 2 40 36 50 μH CO466448U040 70 63 50 μH CO466448U070 110 100 50 μH CO466448U110 165 148 5 50 μH CO466448U165 Frame 3 180 162 50 μ...

Page 261: ...ers Filters must only be fitted on the mains side of the contactor AC supply filter part numbers for conformance with BS EN61800 3 Table 9 1st Env Restricted Distribution and or BS EN61000 6 4 Armature Current Rating A Total Filter Watt Loss W SSD Filter Part No Frame 1 15 11 1 off CO467844U015 35 16 1 off CO467844U040 Frame 2 40 16 1 off CO467844U040 70 16 1 off CO467844U070 110 18 1 off CO467844...

Page 262: ...830 1000 CH590016 945 1125 Frame 5 1580 2 x 1000 CH590016 945 1125 A correction factor of 0 75 is applied to 135 600V for 500V operation hence 102 Power Semiconductor Protection Fuses Frame H For fuses where compliance to UL Standards are required refer to Chapter 12 Installing the Converter Requirements for UL Compliance Controller Rating A Line Fuse Rating A SSD Part No Limb Fuse Rating SSD Part...

Page 263: ...use Rating SSD Part No Frames 1 2 3 10x38mm 10A CS470407U010 Frame 4 5 10x38mm 30A CS470407U030 External field fuses are required for Frame H units Earthing Safety Details Grounding Permanent earthing is mandatory on all units because the earth leakage current exceeds 3 5mA ac 10mA dc under normal operating conditions Permanent earthing can be made in two ways 1 By using a copper conductor of at l...

Page 264: ...rotection Overload Recover Reverse Voltage Protection Operating Voltage Off state leakage current 24V dc 100mA maximum source 10ms Negligible up to 50mA load short circuit protection provided Source 0 1A None Indefinite Automatic Yes 30V dc 0 4mA Analog Input Output Terminal blocks A B and C are located on the control board each block being a 9 way plug in connector In addition to terminal blocks ...

Page 265: ...ower output reference Armature Negative connection to dc motor Maximum voltage dependent upon the supply voltage the ratio being Vout is approximately equal to 1 15Vac supply A Auxiliary N C Volt Free MC Contact 1 2 Used to indicate the status of the main contactor L1 L2 L3 See TB4 1 2 External field supply FL1 External single phase ac Line 1 input to field bridge 500V ac maximum 50 60Hz line to l...

Page 266: ... Auxiliary supply Aux L Line These terminals are the mains input connections for the switch mode power supply and contactor control relay supply Refer to the Product Code Block 8 for the specified auxiliary voltage Refer to Cooling page 11 19 when using separate ac fans Frame H units 110 230V 50 60Hz line to line L D8 Main contactor coil Con L Line This terminal is the switched output from the con...

Page 267: ...11 2 2 and is suitable for use with Mark A detectors These devices have a low resistance typically 200 up to a reference temperature 125o C Above this temperature their resistance rises rapidly to greater than 4k The preferred installation is for three detectors to be connected in series between terminals Th1 and Th2 The 590 will indicate a motor overtemperature alarm if the external resistance be...

Page 268: ...tpoint 10V Full speed setpoint 10V Full speed setpoint reverse YES A4 Analog Input 4 Aux Current Clamp ve 10V 200 Positive current demand 10V 200 Reverse current clamp YES A5 Analog Input 5 Main Current Limit Aux Current Clamp ve The function of analog inputs 4 and 5 is determined by digital Input No 1 on terminal C6 C6 open circuit Analog inputs No 5 Main Current Limit C6 at 24V Analog input No 5...

Page 269: ... Drive Healthy Drive Operational This output is true when the controller is Healthy 24V when Healthy 100mA maximum YES B6 Digital Output 3 Drive Ready This output is true when the controller is ready to function i e locked into the mains 24V when Ready 100mA maximum YES B7 Program Stop Input Program Stop When the Program Stop input is held at 24V the drive operates as required by the inputs When t...

Page 270: ... speed A regenerative stop can only be achieved by a 4 quad regenerative controller the 2 quad non regenerative controller will coast to zero speed 24V True Run 0V o c False Normal Stop Threshold 16V NO C3 Jog Input Jog When the Jog Input is held at 24V the drive jogs provided input C3 is low When the Jog Input is removed the drive will ramp down to zero obeying the Jog Ramp Rate 24V True Jog 0V F...

Page 271: ...ed time parameters 24V True Hold 0V False Ramp Threshold 16V YES C7 Digital Input 3 Current Demand Isolate This input alters the drive operation from Speed Control to Current Control When digital input No 3 is true analog input No 2 provides the current demand and the speed loop is disconnected When false the speed loop is in control and analog input No 2 is an auxiliary speed setpoint 24V True Cu...

Page 272: ...the AC supply voltage and the mode of field control Please refer to the Product Manual for details of the drive capability and operation Maximum drive field output capability is 60A DC F F External Armature Volts Sense This connection can be used if a more accurate value of armature voltage is required for example a DC line reactor may be fitted This terminal should be connected directly to the po...

Page 273: ... 3W F1 TERMINAL BLOCK G ENCODER OPTION Terminal Block G pinouts will change function depending upon which option board is fitted to the control board The configuration supplied as standard is with the Switchable Tacho Calibration Option fitted Further information on the other options may be obtained from the relevant Technical Manual TECHNOLOGY BOX OPTION SERIAL COMMUNICATIONS Refer to the Technic...

Page 274: ...2 0 5Nm 5 0 lb in 12 AWG 12 2 5 70A UNITS A A 5 6Nm 50 lb in 3 AWG 2 0 70 L1 L2 L3 5 6Nm 50 lb in 6 AWG 2 0 70 Grounding terminal 5 6Nm 50 lb in 6 AWG 2 0 70 F F 0 8Nm 7 0 lb in 14 AWG 12 2 5 L N 3 4 TH1 TH2 0 5Nm 5 0 lb in 12 AWG 12 2 5 110A UNITS A A 5 6Nm 50 lb in 1 0 AWG 2 0 70 L1 L2 L3 5 6Nm 50 lb in 3 AWG 2 0 70 Grounding terminal 5 6Nm 50 lb in 6 AWG 2 0 70 F F 0 8Nm 7 0 lb in 14 AWG 12 2 5...

Page 275: ... 2 40 45 Integral Fan 1 N A N A 70 45 Integral Fan 1 N A N A 110 45 Integral Fan 1 N A N A 165 45 Integral Fan 1 N A N A Frame 3 180 45 Intergral Fan 1 N A N A 270 45 Intergral Fan 1 N A N A Frame 4 380 40 Forced Vent 240cfm 410m hr 200Pa 1 130W 10μF 140W 2 5μF 500 40 Forced Vent 240cfm 410m hr 200Pa 1 130W 10μF 140W 2 5μF 725 40 Forced Vent 240cfm 410m hr 200Pa 1 130W 10μF 140W 2 5μF 830 40 Force...

Page 276: ... Thyristor Field Bridge Fan Fan Assy 591P 0040 220 AH470330U101 CF385522U016 CF470349 DL465313 No Sub Assembly 590P 0040 220 AH470330U102 CF385522U016 CF470349 DL465313 No Sub Assembly 591P 0070 220 AH470330U101 CF385524U016 CF470349 DL465313 No Sub Assembly 590P 0070 220 AH470330U102 CF385524U016 CF470349 DL465313 No Sub Assembly 591P 0110 220 AH470330U101 CF385525U016 CF470349 DL465313 No Sub As...

Page 277: ... 220 AH466701U001 AH466704U001 AH466703U002 CF466768U016 591P 0725 220 AH466701U001 AH466704U001 AH466703U002 CF466697U016 590P 0725 220 AH466701U001 AH466704U001 AH466703U002 CF466697U016 591P 0830 220 AH466701U001 AH466704U001 AH466703U002 CF466767U016 590P 0830 220 AH466701U001 AH466704U001 AH466703U002 CF466767U016 591P 0380 500 AH466701U002 AH466704U001 AH466703U002 CF466796U016 590P 0380 500...

Page 278: ...591P 0500 600 CF385523U018 CW464320U018 LA466711U001 LA466711U002 590P 0500 600 CF385523U018 CW464320U018 LA466711U001 LA466711U002 591P 0725 600 CF385523U018 CW464320U018 LA466711U001 LA466711U002 590P 0725 600 CF385523U018 CW464320U018 LA466711U001 LA466711U002 591P 0830 600 CF385523U018 CW464320U018 LA466711U001 LA466711U002 590P 0830 600 CF385523U018 CW464320U018 LA466711U001 LA466711U002 Fram...

Page 279: ...P 2200 690 AH466001U001 AH466003U102 AH466004U102 591P 2700 690 AH466001U001 AH466003U102 AH466003U104 AH466004U102 590P 2700 690 AH466001U001 AH466003U102 AH466004U102 Frame H continued Product Field Assembly Phase Assembly Fuses Fan 110V 591P 1200 500 LA466030U001 LA466059U012 CS466260U050 DL466242 590P 1200 500 LA466030U001 LA466059U012 CS466261U035 DL466242 591P 1700 500 LA466030U001 LA466059U...

Page 280: ...een in this case earth one end via a 1PF 50Vac capacitor and the other must be directly earthed x Keep unshielded cable as short as possible inside the cubicle x Always maintain the integrity of the shield x If the cable is interrupted to insert contactors etc re connect the screen using the shortest possible route x Keep the length of screen stripped back as short as possible when making screen c...

Page 281: ...4 feet then the separation would be 50 10 x 0 25m 1 25m 164 32 8 x 0 8 4 feet x Sensitive cables should cross noisy cables at 90q x Never run sensitive cables close or parallel to the motor cable for any distance x Never run supply or motor cables in the same bundle as the signal control and feedback cables even if they are screened x Ensure EMC filter input and output cables are separately routed...

Page 282: ... components fitted inside must be sufficiently immune The VSD external filter and associated equipment are mounted on to a conducting metal mounting panel Do not use cubicle constructions that use insulating mounting panels or undefined mounting structures Cables between the VSD and motor must be screened or armoured and terminated at the VSD or locally on the back panel Single VSD Single Motor Ap...

Page 283: ...2 2 Star Point Earthing 1 Clean Earth Busbar insulated from the mounting panel Used as a reference point for all signal and control cabling This may be further subdivided into an analogue and a digital reference busbar each separately connected to the star earthing point The digital reference is also used for any 24V control 2 Dirty Earth Busbar insulated from the mounting panel Used for all power...

Page 284: ... VSD system x Variable Speed Drive VSD x Input or output chokes transformers x The cable between VSD and motor even when screened armoured x AC DC brushed motors due to commutation x Relays and contactors even when suppressed From experience the following equipment is particularly sensitive and requires careful installation x Any transducers which produce low level analogue outputs 1V e g load cel...

Page 285: ... used in the controller Refer to the table below for the recommended fuse manufacturer and part number Controller Rating Input Line Semiconductor Fuses Ratings Part No Gould HP 500V A Vac A I2 t A2 s or equivalent 7 5 15 500 31 3 750 A60Q35 20 35 500 31 3 750 A60Q35 20 40 500 31 3 750 A60Q35 30 70 500 71 6 1300 A50QS80 4R 40 70 500 71 6 1300 A50QS80 4R 50 110 500 111 8 2860 A50QS125 4R 60 110 500 ...

Page 286: ...pter 11 Technical Specifications Field Grounding Terminals The field grounding terminal s is identified with the International Grounding Symbol IEC Publication 417 Symbol 5019 Field Terminal Kits UL compliant terminal kits are available for the connection of power wiring for the following Converter ratings These terminals must be applied with the correct tooling as described in the Installation In...

Page 287: ...110 1 1 0 AWG 165 148 5 1 3 0 AWG 165 1 4 0 AWG Frame 4 5 380 342 1 700 Kcmil 380 1 750 Kcmil 500 450 1 1250 Kcmil 500 1 1500 Kcmil 725 653 1 3 inch bus bar 725 1 3 inch bus bar 830 747 1 3 inch bus bar 830 1 4 inch bus bar 1580 1427 2 4 inch bus bar 1580 2 4 inch bus bar Recommended Wire Sizes Frame H Local wiring regulations always take precedence Input Output Description Drive Size A Input Curr...

Page 288: ...upply rails The 15V dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are rectified and smoothed with a separate SMPS element providing a regulated 5V dc rail The SMPS operates over a0n input voltage range of...

Page 289: ...ltage feedback heatsink thermistor heatsink overtemperature heatsink fan 24V supply armature coding phase rotation coding phase rotation SMPS 24V 15V 5V 0V 15V 24V main contactor pilot field current feedback field bridge DC CT motor thermistor isolated motor overtemperature FS6 FS5 FS7 conn 1 TERMINAL BOARD POWER BOARD 3 phase present 3 phase present control MC current feedback Figure 13 3 Connect...

Page 290: ...erence element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are rectified and smoothed with a separate SMPS element providing a regulated 5V dc rail The SMPS operates over a0n input voltage range of 110V to 240V ac r10 50 60Hz CONN 29 T5 T2 T3 T6 T...

Page 291: ...components feedback heatsink thermistor heatsink overtemperature heatsink fans 24V supply isolated motor overtemperature TH2 TH1 motor thermistor 24V 15V 5V 0V 15V 24V MC coil MC coil FS7 N L 4 3 control MC SMPS transfomer option motor fan circuit breaker conn 1 M1 U M2 V M3 W FL1 FL2 TERMINAL BOARD main contactor pilot field current f b DC CT A1 internal external field supply selector MC Aux Fiel...

Page 292: ...he 5V dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The r15V dc rails are generated via separate secondary windings which are rectified smoothed and stabilised by linear regulators The SMPS operates over an input voltage range of 110V to 240V ac r10 50 60Hz The auxiliary supply fuse FS...

Page 293: ... an ac or dc power contactor in series with the main power path to ensure correct power up sequencing This contactor is directly initiated by the Microcontroller via an isolating relay which drives the contactor coil with the same voltage as that of the auxiliary supply This is achieved by the brown wire connection from COIL LIVE F28 to RELAY F25 and the blue wire connection from COIL NEUTRAL F21 ...

Page 294: ...OLET BROWN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1 COIL NEUTRAL RLY POWER SUPPLY 24 15 5 0 15 24 D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1 COIL NEUTRAL RLY POWER SUPPLY 24 ...

Page 295: ...18 D1 D2 D3 D4 24V 0V RFI GND F25 F23 F24 F21 FS1 F22 F27 D5 D6 D7 D8 TRANSFORMER PTR PTY F14 F13 F17 TH1 TH10 TH3 TH12 TH5 TH8 TH7 TH4 TH9 TH6 TH11 TH2 F15 F9 FS2 FS3 FS4 A A EX A EX A PLN PLM PLL PLK PLJ F F A A L1 L2 L3 F26 F28 Figure 13 8 590 Power Board 4 Quad AH385851U002 U005 Frame 3 ...

Page 296: ...IOLET BROWN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1 COIL NEUTRAL RLY POWER SUPPLY 24 15 5 0 15 24 A L1 L2 L3 A D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1 COIL NEUTRAL RLY PO...

Page 297: ... to the primary of a high frequency transformer the output of which is rectified and smoothed to provide the dc power supply rails The 15V dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are rectified and s...

Page 298: ... POWER SUPPLIES MOTOR OVERTEMPERATURE MAIN CONTACTOR PILOT RELAY FAN FAN OVERTEMPERATURE ARMATURE THERMOSTAT FIELD THERMOSTAT CODING 3 PHASE PRESENT 3 PHASE PRESENT 50 WAY CONTROL CABLE 20 WAY FIRING CABLE AH466703U002 K G K G K G K G K G K G TH7 TH4 TH9 TH6 TH11 TH2 AH466703U002 K G K G K G K G K G K G TH10 TH1 TH12 TH3 TH8 TH5 FL1 FL2 L N MC TH1 TH2 MOTOR THERMISTOR AUXILIARY SUPPLY EXTERNAL FIE...

Page 299: ... SMPS POWER SUPPLIES MOTOR OVERTEMPERATURE MAIN CONTACTOR PILOT RELAY FAN FAN OVERTEMPERATURE ARMATURE THERMOSTAT FIELD THERMOSTAT CODING 3 PHASE PRESENT 3 PHASE PRESENT 50 WAY CONTROL CABLE 10 WAY FIRING CABLE AH466703U002 K G K G K G K G K G K G TH1 TH4 TH3 TH6 TH5 TH2 FL1 FL2 L N MC TH1 TH2 MOTOR THERMISTOR AUXILIARY SUPPLY EXTERNAL FIELD SUPPLY F F MOTOR FIELD TRIGGER BOARD CODING CONN4 SNUBBE...

Page 300: ...t and a control signal returned via an opto isolator to the control element of the high voltage switching transistor The other dc rails 15V 24V dc are generated via separate secondary windings which are rectified and smoothed with individual linear regulators providing 15V dc rail The SMPS operates over an input voltage range of 110V to 240V ac r10 50 60Hz Power Board Field Board Swing frame TB9 T...

Page 301: ...RIBBON TO TRIGGER BOARDS ribbon FIELD ASSEMBLY FIELD AC SUPPLY EXT A A L1 L2 L3 A EXT A FS1 FS2 FS3 1 2 3 G1 K1 FS7 FS8 FS9 LINE SUPP FL1 FL2 0V CODING PHASE ROTATION 3 PHASE PRESENT FIELD TRIGGER TH4 TH1 L1 TH6 TH3 L2 TH2 TH5 L3 SUPRESSION TRIGGER TH1 4 SUPRESSION TRIGGER TH5 2 SUPRESSION TRIGGER TH3 6 UPPER HEAT SINK A R Y K A LOWER HEAT SINK A A K THB R Y THA 2 WAY CONNECTOR 3 WAY CONNECTOR Pow...

Page 302: ...V CODING PHASE ROTATION 3 PHASE PRESENT FIELD TRIGGER UPPER TH2 TH11 TH8 TH9 TH7 TH12 TH10 FS1 FS3 FS5 FS4 FS6 FS2 TH4 TH7 L1 TH2 TH11 L3 TH6 TH9 L2 THB K A 2 WAY CONNECTOR AC THA A K 3 WAY CONNECTOR THA A K 3 WAY CONNECTOR AC THB K A 2 WAY CONNECTOR BLANK TRIGGER TH2 11 BLANK TRIGGER TH5 8 BLANK TRIGGER TH4 7 BLANK TRIGGER TH1 10 BLANK TRIGGER TH6 9 BLANK TRIGGER TH3 12 26 WAY RIBBON TO TRIGGER B...

Page 303: ...ss of 25 metres Refer to Chapter 11 External AC Supply RFI Filters for Part Numbers Microtach Option Board Two board types for connecting to a plastic or glass fiber Microtach encoder x Glass x Plastic AH386025U001 AH386025U002 Encoder Option Board A board to interface to a wire ended encoder AH387775U001 universal Tacho Calibration Option Board A switchable calibration board for interfacing to AC...

Page 304: ...The board accepts connection from a wire ended encoder If fitted refer to the Encoder Technical Manual for further information Tacho Calibration Option Board The board accepts connection from an analog tachogenerator If fitted refer to Chapter 4 Operating the Converter Speed Feedback Option Boards ENCODER 5701 5901 Microtach 5701 5901 MICROTACH OPTION BOARD COMMS Option Mounting ENCODER Wire ended...

Page 305: ...ported each requiring a different Technology Box The type of Technology Box fitted is selected in the TYPE parameter x RS485 EI BINARY EI ASCII or MODBUS RTU x PROFIBUS DP x LINK x DEVICENET x CANOPEN x LONWORKS The option allows the 590 Converter to be controlled as part of a system The system can also comprise other SSD Drives products such as the 605 and 584SV Inverters or any other equipment u...

Page 306: ...nt Repeater Unit can be connected The port is an un isolated RS232 9600 Baud default supporting the standard EI BISYNCH ASCII communications protocol contact SSD Drives for further information A standard P3 lead is used to connect to the Converter P3 Port Pin Lead Signal 1 Black 0V 2 Red 24V 3 Green TX 4 Yellow RX 6 Way Lead to DB9 DB25 Connector Note There is 24V present on pin 2 of the P3 port T...

Page 307: ...er by selecting UDP XFER RX on the MMI and pressing the UP n key as instructed x When the Converter says RECEIVING begin the file transmission x The file ends in a 00000001FF which the Converter uses to close the file x As indicated reset the Converter by pressing the E key UDP Download UDP XFER TX This is the transfer of the parameters from the Converter to a host computer This information fully ...

Page 308: ...files x Start downloading on the Converter by selecting DUMP MMI TX on the MMI and pressing the UP n key as instructed x The file ends in a ctrl z With some packages this automatically closes the file but if this is not the case when the Converter says it has finished and the host has stopped scrolling text close the file by hand x The file can now be treated like any normal text file MMI Dump The...

Page 309: ...tic cable The 5703 unit itself is simply an electric signal to light converter and does not alter the signal in any way this is achieved within the software data of the Converter It is fitted with one fibre optic receiver and two fibre optic transmitters the fibre optic receiver has a fixed function to receive data from the preceding unit while the transmitter sends data to the following unit The ...

Page 310: ...ramp input may often be of use in line master drives but the ramp should be disabled in slave drives Note that the P3 setpoint may be passed through the ramp function in such a case the analog input to the ramp terminal A4 is automatically disconnected 2 Analog input 1 terminal A2 is used for inch setpoints During normal running the terminal is shorted to 0V and the deadband function is used so th...

Page 311: ...owing values are returned if an enquiry reading information from the Converter is performed on this Read Write parameter Writing any value to this parameter will set the value to 00C0 Clearing the last error value may be useful in seeing a repetitive error re occurring Value Description 00C0 No error 01C7 Invalid mnemonic 02C2 Checksum BCC error 03C2 Framing or overrun error 04C8 Attempt to read f...

Page 312: ... control The following block diagrams show this factory set up If you make any permanent changes to the block diagram remember to update the non volatile memory within the Converter by performing a PARAMETER SAVE Refer to Chapter 5 The Operator Station Saving Your Application To return to the default application refer to Chapter 5 The Operator Station Menu Shortcuts and Special Key Combinations ...

Page 313: ... ERROR ENABLED 28 STALL TRIP INHIBIT TRUE 305 TRIP RESET ENABLED 81 SPEED FBK ALARM ENABLED 92 ENCODER ALARM ENABLED 540 REM TRIP INHIBIT 10 0 SECS 541 REM TRIP DELAY Jog Slack OPERATING MODE 212 STOP 5 00 218 JOG SPEED 1 5 00 219 JOG SPEED 2 5 00 253 TAKE UP 1 5 00 254 TAKE UP 2 10 00 225 CRAWL SPEED FALSE 228 MODE 1 0 SECS 355 RAMP RATE Raise Lower OUTPUT 264 0 00 0 00 255 RESET VALUE 10 0 s 256...

Page 314: ... 270 SPD BRK 2 HIGH 5 00 271 PROP GAIN 0 500 s 272 INT TIME CONST 1 0000 274 I GAIN IN RAMP 0 00 273 POS LOOP P GAIN 0 50 284 ZERO SPD LEVEL 1 50 285 ZERO IAD LEVEL System Port P3 0x00C0 332 ERROR REPORT CELITE EIASCII 130 MODE 0x0000 329 GROUP ID 0x0000 330 UNIT ID Taper Calc TAPERED DEMAND 452 0 00 TOT TENS DEMAND 441 0 00 0 00 438 TAPER 0 00 439 TENSION SPT 0 00 440 TENSION TRIM Tec Option FAUL...

Page 315: ... 0 0 568 INPUT 4 0 0 569 INPUT 5 0 0 570 INPUT 6 0 0 571 INPUT 7 SRampl OUTPUT 589 0 00 ACCEL OUTPUT 588 0 00 AT SPEED 587 FALSE 0 00 574 INPUT 0 575 RATE SELECT TRUE 582 AUTO RESET FALSE 583 EXTERNAL RESET 0 00 584 RESET VALUE FALSE 585 QUENCH 1 00 586 AT SPEED LEVEL 5 00 591 OVER SHOOT THRESHOLD 0 50 592 ERROR THRESHOLD 60 00 576 ACCEL 0 60 00 577 DECEL 0 20 00 578 ACCEL 0 JERK 1 20 00 611 ACCEL...

Page 316: ...IME ZERO SETPOINT ZERO SPEED SPEED THRESHOLD STANDSTILL AT STANDSTILL AT ZERO SPEED AT ZERO SETPOINT DELAY STALLED STALL TRIP DELAY COMP RAISE LOWER O P MAX VALUE MIN VALUE RAISE LOWER RAISE INPUT LOWER INPUT EXT RESET RESET VALUE INCREASE RATE DECREASE RATE ENCODER RPM x ENCODER SIGN ENCODER x ANALOG TACH CAL TACH INPUT BACK EMF SPEED F B SELECT ZERO SPEED OFFSET A9 A6 A5 C6 A2 A3 A8 A7 C8 A4 C7 ...

Page 317: ...PROP GAIN ARMATURE V CAL IR COMPENSATION x MAX VOLTS MIN FIELD FIELD SETPOINT FIELD I CAL RATIO OUT IN FIELD CONTROL MODE FIELD I FEEDBACK FIELD DEMAND BACK EMF CURRENT FEEDBACK TERMINAL VOLTS FIELD ENABLE FIELD WEAK ENABLE FIELD ENABLE SCALED ARMATURE VOLTAGE FEEDBACK FIELD THYRISTOR FIRING CONTROL FIELD FIRING ANGLE SCALED FIELD CURRENT FEEDBACK 21 20 191 192 178 177 176 175 179 171 174 182 210 ...

Page 318: ...O SPEED TIMEOUT AT ZERO SPEED NORMAL STOP PROGRAM STOP MOTOR OVERSPEED MISSING PULSE FIELD OVERCURRENT FIN TEMPERATURE MOTOR OVERTEMPERATURE OVERVOLTS TACH FAIL ENCODER P3 PORT STALL TRIP OVERCURRENT TRIP EXTERNAL TRIP ACCTS AUTOTUNE ERROR AUTOTUNE ABORT FIELD FAIL 3 PHASE FAILED PHASE LOCK FAILED MC CLOSED SIGNAL MAIN CONTACTOR ENABLE START FLD QUENCH MODE 168 11 170 161 VALUE SET UP PARAMETER LO...

Page 319: ...Tx Rx NON ISOLATED RS232 P3 PORT 2 LINE X 16 CHARACTER DISPLAY E M KEYBOARD FIRING GATE ARRAY DRIVERS PULSE TRANSFORMERS MASTER M ARMATURE ARMATURE VOLTS ISOLATE SLAVE Va a al I I l SYSTEM EPROM EEPROM RAM HEAT SINK SWITCH SERIAL LINK PRESENT ARMATURE VOLTS ARMATURE CURRENT FIELD VOLTS FIELD CURRENT OVERCURRENT TRIP MISSING Ia PULSE INSTANTANEOUS IA AVERAGE IA AUXILIARY SUPPLY RESET ACCT PRESENT C...

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