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SERVICE MANUAL

Model Name Using Similar Mechanism

XR-C5300R

Tape Transport Mechanism Type

MG-25G-136

FM/MW/LW CASSETTE CAR STEREO

AEP Model

UK Model

SPECIFICATIONS

XR-CA600/CA600V/CA600X

Photo: XR-CA600X

Ver 1.1  2001.05

9-870-246-12

Sony Corporation

2001E0500-1

e Vehicle Company

C

 2001.5

Shinagawa Tec Service Manual Production Group

Cassette Player section

Tape track

4-track 2-channel stereo

Wow and flutter

0.08 % (WRMS)

Frequency response

30 – 18,000 Hz

Signal-to-noise ratio

Tuner section

FM

Tuning range

87.5 – 108.0 MHz

Aerial terminal

External aerial connector

Intermediate frequency

10.7 MHz/450 kHz

Usable sensitivity

8 dBf

Selectivity

75 dB at 400 kHz

Signal-to-noise ratio

66 dB (stereo), 
72 dB (mono)

Harmonic distortion at 1 kHz

0.6 % (stereo),
0.3 % (mono)

Separation

35 dB at 1 kHz

Frequency response

30 – 15,000 Hz

MW/LW

Tuning range

MW: 531 – 1,602 kHz
LW: 153 – 279 kHz

Aerial terminal

External aerial connector

Intermediate frequency

10.7 MHz/450 kHz

Sensitivity

MW: 30 

µ

V

LW: 40 

µ

V

Power amplifier section

Outputs

Speaker outputs 
(sure seal connectors)

Speaker impedance

4 – 8 ohms

Maximum power output

50 W 

×

 4 (at 4 ohms)

General

Outputs

Audio outputs (Rear)
Power aerial relay control 
lead
Power amplifier control lead

Inputs

Telephone ATT control lead
BUS control input 
connector
BUS audio input connector
Remote controller input 
connector
Aerial input connector

Tone controls

Bass 

±

8 dB at 100 Hz

Treble 

±

8 dB at 10 kHz

Loudness

100 Hz +8 dB
10 kHz +2 dB

Power requirements

12 V DC car battery 
(negative earth)

Dimensions

Approx. 178 

×

 50 

×

 176 

mm (w/h/d)

Mounting dimensions

Approx. 182 

×

 53 

×

 161 

mm (w/h/d)

Mass

Approx. 1.2 kg

Supplied accessories

Parts for installation and 
connections (1 set)
Front panel case (1)

Note

This unit cannot be connected to a digital preamplifier
or an equalizer.

Design and specifications are subject to change 
without notice.

Cassette type

TYPE II, IV

61 dB

TYPE I

58 dB

Summary of Contents for XR-CA600

Page 1: ...531 1 602 kHz LW 153 279 kHz Aerial terminal External aerial connector Intermediate frequency 10 7 MHz 450 kHz Sensitivity MW 30 µV LW 40 µV Power amplifier section Outputs Speaker outputs sure seal connectors Speaker impedance 4 8 ohms Maximum power output 50 W 4 at 4 ohms General Outputs Audio outputs Rear Power aerial relay control lead Power amplifier control lead Inputs Telephone ATT control ...

Page 2: ...2 3 17 6 5 Schematic Diagram MAIN Board 3 3 18 6 6 Printed Wiring Board SUB Board 19 6 7 Schematic Diagram SUB Board 19 6 8 Printed Wiring Board KEY Board XR CA600 CA600X 20 6 9 Printed Wiring Board KEY Board XR CA600V 21 6 10 Schematic Diagram KEY Board 22 6 11 IC Pin Function Description 26 7 EXPLODED VIEWS 7 1 General Section 29 7 2 Front Panel Section 30 7 3 Mechanism Deck Section MG 25G 136 3...

Page 3: ...n 12 14 r TA button 13 14 s OFF Stop Power off button 5 7 9 20 t ENTER button 11 14 8 9 10 15 18 19 20 22 23 24 22 23 Warning when installing in a car without an ACC accessory position on the ignition switch After turning off the ignition be sure to press OFF on the unit for 2 seconds to turn off the clock display Otherwise the clock display does not turn off and this causes battery drain TAPE RAD...

Page 4: ...ndication flashes 2Press either side of DISC PRESET or PRESET to set the hour 3Press the side of SEEK The minute indication flashes 4Press either side of DISC PRESET or PRESET to set the minute 2 Press ENTER The clock starts After the clock setting is completed the display returns to normal play mode Tips You can set the clock automatically with the RDS feature page 15 When D INFO mode is set to O...

Page 5: ...everde adaptor en vervolgens de antennestekker op het hoofdtoestel Supplied with the CD MD changer Mit dem CD MD Wechsler geliefert Fourni avec le changeur de CD MD In dotazione con il cambia CD MD Geleverd met de CD MD wisselaar from the car s power connector vom Stromanschluß des Fahrzeugs du connecteur d alimentation de la voiture van de autovoedingsstekker dal connettore di alimentazione dell ...

Page 6: ...7 omgekeerd zijn moet u de zekering verwijderen en deze in de onderste positie aanbrengen zoals aangegeven in de afbeelding Onderdelenlijst 1 De nummers in de afbeelding verwijzen naar die in de montage aanwijzingen Opgelet Houd de beugel 1 voorzichtig vast zodat u uw vingers niet verwondt Voorbeeldaansluitingen 2 Opmerkingen 2 A B Sluit eerst de massakabel aan alvorens de versterker aan te sluite...

Page 7: ...zur Installation des Geräts in einem Auto mit Zündschloß ohne Zubehörposition ACC oder I Drücken Sie am Gerät unbedingt zwei Sekunden lang OFF um die Uhrzeitanzeige auszuschalten nachdem Sie den Motor ausgeschaltet haben Wenn Sie OFF nur kurz drücken wird die Uhrzeitanzeige nicht ausgeschaltet und der Autobatterie wird Strom entzogen Taste RESET Nach der Installation und dem Anschluß muß die Taste...

Page 8: ...lat flexible 14core cable CN701 2 claw 6 connector CN351 SET 2 2 MECHANISM DECK MG 25G 136 Page 8 COVER Note 3 FRONT PANEL SECTION Note 3 Note 1 The process described in can be performed in any order Note 2 Without completing the process described in the next process can not be performed Note 3 Illustration of disassembly is omitted 2 3 MAIN BOARD Page 9 2 4 HEAT SINK ISO2P Page 9 Note Follow the ...

Page 9: ... CA600X 2 4 HEAT SINK ISO2P 2 3 MAIN BOARD 2 three ground point screws PTT2 6 6 3 rubber cap 25 1 three screws PTT2 6 8 4 main board 2 two screws PTT2 6 12 1 three screws PTT2 6 8 1 two screws PTT2 6 8 3 heat sink ISO2P ...

Page 10: ...d the hanger by bending the claw 6 Fit projection on D part 4 Fit claw on B part 3 Put the housing under A part 5 Fit projection on C part 1 Install the catch to the hanger 2 Install the hanger onto two claws of the housing 7 Hold the hanger by bending the claw hanger housing 2 Move the arm suction in the arrow direction and fit on projection 1 Fit the arm suction on the shaft projection ...

Page 11: ...stall it shaft A shaft B 2 Fit the lever LDG B on shafts A and B and install it 3 type E stop ring 2 0 gear LDG D 5 gear LDG FT 6 polyethylene washer 2 tension spring LD 2 2 tension spring LD 1 gear LDG FB lever LDG A hole hole 4 Align hole in the gear LDG D with hole the lever LDG A 3 Move the lever LDG B in the arrow direction 1 ...

Page 12: ...MOUNTING POSITION OF CAPSTAN REEL MOTOR M901 2 guide C 1 three claws two precision screws P2 2 Note Mount the motor so that the angle between of the motor and the hole for the screw becomes 30 as shown in this figure capstan reel motor M901 30 ...

Page 13: ...ge 14 4 V unless otherwise noted Torque Measurement Mode Torque Meter Meter Reading 2 95 6 37 mN m Forward CQ 102C 30 65 g cm 0 42 0 90 oz inch Forward 0 05 0 44 mN m CQ 102C 0 5 4 5g cm Back Tension 0 01 0 06 oz inch 2 95 6 37 mN m Reverse CQ 102RC 30 65 g cm 0 42 0 90 oz inch Reverse 0 05 0 44 mN m CQ 102RC 0 5 4 5g cm Back Tension 0 01 0 06 oz inch 5 89 19 61 mN m FF REW CQ 201B 60 200 g cm 0 8...

Page 14: ...o measure Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path F FM f MW LW E TAPE PLAYBACK L BUS AUDIO IN Note on Printed Wiring Board X parts extracted from the component sid...

Page 15: ... F G H I J K L 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A 6 2 PRINTED WIRING BOARD MAIN Board Ref No Location Ref No Location D1 G 5 D51 I 6 D55 K 8 D90 G 3 D91 G 3 D92 J 6 D351 I 13 D352 H 13 D502 G 10 D552 G 13 D553 I 6 D581 F 13 D582 E 14 D585 E 13 D586 C 14 D601 K 14 D610 F 13 D611 F 12 D614 E 11 D622 E 8 D701 L 4 D702 L 4 D703 L 5 D704 L 5 D705 L 3 D706 L 5 D707 L 3 D708 L 3 D709 L 3 D710 L 5 D...

Page 16: ...XR CA600 CA600V CA600X 16 16 6 3 SCHEMATIC DIAGRAM MAIN Board 1 3 See page 14 for Waveform See page 23 for IC Block Diagrams Page 17 Page 18 ...

Page 17: ...XR CA600 CA600V CA600X 17 17 6 4 SCHEMATIC DIAGRAM MAIN Board 2 3 See page 14 for Waveforms See page 23 for IC Block Diagrams Page 16 Page 18 ...

Page 18: ...XR CA600 CA600V CA600X 18 18 6 5 SCHEMATIC DIAGRAM MAIN Board 3 3 See page 23 for IC Block Diagrams Page 16 Page 17 Page 19 ...

Page 19: ... Board LSW801 A1 S1 A2 K1 S2 K2 TAPE DECK ILLUMINATION Z SUB BOARD COMPONENT SIDE 1 676 603 21 21 KEY BOARD CN901 A MAIN BOARD CN701 B 14 1 SUB BOARD CONDUCTOR SIDE 1 676 603 21 21 CA600 CA600X C KEY BOARD CN901 CA600V LED801 K A K A K1 S2 K2 A1 S1 A2 Page 15 Page 21 Page 20 Page 22 Page 18 ...

Page 20: ...0 901 913 914 CA600 CA600X LSW901 911 914 919 CA600 3 2 1 4 5 6 3 2 1 4 5 6 K K A A K A K A 3 4 2 5 1 6 3 4 2 5 1 6 3 4 2 5 1 6 3 4 2 5 1 6 3 4 2 5 1 6 6 1 5 2 4 3 6 1 5 2 4 3 6 1 5 2 4 3 K A K A A K A K K A K A K A 6 1 5 2 4 3 3 4 2 5 1 6 3 4 2 5 1 6 3 4 2 5 1 6 3 4 2 5 1 6 3 4 2 5 1 6 K A K A 3 4 2 5 1 6 6 1 5 2 4 3 6 1 5 2 4 3 1 2 4 3 A K A K B C D E F G 1 2 3 4 5 6 7 8 9 10 11 12 13 A 6 8 PRIN...

Page 21: ...OARD COMPONENT SIDE 1 LED902 S902 MBP 2 3 REP LED900 901 KEY ILLUMINATION EQ7 LED903 S906 4 5 LED902 903 SOURCE MODE o SHUF 6 LCD BACK LIGHT LIQUID CRYSTAL DISPLAY LCD BACK LIGHT MENU SOUND AF TA OFF DISC PRESET DISC PRESET LIST ENTER PTY D DISPLAY S SCROLL 1 681 484 11 11 KEY BOARD CONDUCTOR SIDE 1 681 484 11 11 C SUB BOARD CNP801 2 1 3 ROTARY ENCODER VOLUME CONTROL LED900 901 LED913 914 LED913 9...

Page 22: ...XR CA600 CA600V CA600X 22 22 6 10 SCHEMATIC DIAGRAM KEY Board See page 14 for Waveform Page 19 ...

Page 23: ... RDBS DECODER RDS RDBS DEMODULATOR IIC BUS SLAVE TRANSCEIVER 17 18 CIN 19 LVIN 20 8 7 DATA CLOCK DATA CLOCK 4 4 5 9 10 3 4 5 1 2 3 4 5 6 7 8 9 10 20 19 18 17 16 15 14 13 12 11 21 22 23 26 27 28 29 30 31 32 33 34 37 38 39 40 24 25 PBFB1 PBRIN1 PBREF1 PBFIN1 35 36 PBGND VCT PBFIN2 PBREF2 PBRIN2 PBFB2 PBEQ1 PBOUT1 VCC TAPEIN1 AUXIN1 MSLPF LINEOUT1 NC NC G2FB G1FB MSTC DGND MSOUT NC NC INSW TAPESW MSM...

Page 24: ...7 HPF ACOUTL 38 ACOUTR 36 OUTPUT SELECTOR SWIN 34 ACINR 35 REAR AC IN SW MAIN MIXER FRONT ACINL MIXINLF MIXINLR MIXINRR MIXINRF OUTLF OUTLR OUTRF OUTRR 25 26 27 28 29 30 31 32 33 SUB WOOFER FILTER SOFT STEP FADER OUTSW 24 MONO FADER DIGITAL CONTROL IIC BUS SPECTRUM ANALYZER 22 23 VDD DEMODULATOR STEREO ADJUST STEREO BLEND 25kHz LPF HIGH CUT S H PILOT CANCELLATION PLL PILOT DET 80kHz LPF FM AM NOIS...

Page 25: ...CIRCUIT BUFFER BUFFER OVER VOLTAGE PROTECT REGULATOR 1 2 3 4 5 6 7 8 9 10 12 11 NC TUNER8 7 ANT SW TUNER5 6 SW STB VDD5 6V AMP VCC ANT COM8 7V TUNER5 6V TUNER8 7V GND IC581 MM1175XFF RESET SWITCH BATT SWITCH 1 2 3 4 5 6 7 8 9 10 14 13 12 11 BUS ON OUT RESET OUT BATT CLK OUT VREF DATA IN OUT GND BATT CHECK CLK IN BUS ON IN RESET IN VCC DATA IN DATA OUT ...

Page 26: ...al data output to the liquid crystal display driver IC900 19 LCDCE O Chip enable signal output to the liquid crystal display driver IC900 H active 20 LCDCKO O Serial data transfer clock signal output to the liquid crystal display driver IC900 21 NCO O Not used open 22 SIRCS_RESET O SIRCS reset signal output terminal Not used open 23 LCUBE_SEL I Destination setting terminal H L cube model Fixed at ...

Page 27: ...the CXA2509AQ IC301 H muting on Active at ATA FF REW mode 56 NCO I O Dolby control in out terminal Not used pull down 57 AMSIN I Whether a music is present or not from CXA2509AQ IC301 is detected at auto music sensor L music is present H music is not present 58 4VPRE I 4V PREOUT setting terminal L 4V PREOUT on Fixed at H in this set 59 VOLATT O Pre amplifier muting on off control signal output to ...

Page 28: ...t direction and reverse side operation 1 91 TAPEON O Power on off control signal output of the loading motor drive IC351 and capstan reel motor M901 H motor on 92 CMON O Capstan reel motor M901 drive signal output terminal H motor on 93 NOSESW I Front panel block remove attach detection signal input from the nose detection switch S552 L front panel is attached H front panel is removed 94 NS_MASK O...

Page 29: ...Description Remark 1 X 3378 397 1 PANEL ASSY SUB 2 1 676 603 21 SUB BOARD 3 1 792 195 11 CABLE FLEXIBLE FLAT 14 CORE 4 X 3377 621 1 LOCK ASSY 5 3 040 990 01 BUTTON EJECT Z 6 3 935 003 01 SPRING TORSION 7 3 027 437 11 DOOR CASSETTE 8 X 3376 699 1 GEAR ASSY 9 3 713 786 51 SCREW P 2X3 10 3 030 909 01 DAMPER OIL 11 3 040 994 01 CHASSIS 12 3 040 995 01 COVER 13 3 376 464 11 SCREW PTT 2 6X6 GROUND POINT...

Page 30: ...223 753 01 BUTTON SOURCE MODE 56 3 223 751 01 BUTTON 4 6 4 5 6 57 3 223 791 01 BUTTON MENU SOUND 58 3 223 789 01 BUTTON DSPL SCRL D S 59 3 223 790 01 BUTTON LIST ENTER 60 3 223 792 01 BUTTON AF TA OFF 61 3 223 799 01 PLATE LCD GROUND 62 3 223 800 01 REFLECTOR SHEET LCD CA600 CA600X 62 3 231 293 01 REFLECTOR SHEET LCD V CA600V 63 3 223 797 01 PLATE LCD LIGHT GUIDE 64 1 694 780 11 CONDUCTIVE BOARD C...

Page 31: ... 364 151 01 WASHER 165 A 3220 610 A MECHANISM DECK ASSY 166 3 017 302 01 BELT 25 167 3 026 636 01 FLYWHEEL F 168 3 701 437 21 WASHER HP901 1 500 196 21 HEAD MAGNETIC PLAYBACK M901 A 3291 665 A MOTOR ASSY MAIN CAPSTAN REEL 151 A 3291 667 A CLUTCH FR ASSY 152 3 019 130 01 LEVER LDG A 153 3 019 131 01 LEVER LDG B 154 3 020 539 01 SPRING LD 1 TENSION 155 3 020 540 01 SPRING LD 2 TENSION 156 3 020 542 ...

Page 32: ...17 18B D908 8 719 158 15 DIODE UDZ TE 17 5 6B CA600V D908 8 719 976 99 DIODE UDZ TE 17 5 1B CA600 CA600X D971 8 719 056 82 DIODE UDZ TE 17 6 2B IC IC900 8 759 826 21 IC LC75874W IC971 8 749 012 25 IC RS 170 TU LIQUID CRYSTAL DISPLAY LCD901 1 804 292 21 DISPLAY PANEL LIQUID CRYSTAL CA600 LCD901 1 804 292 41 DISPLAY PANEL LIQUID CRYSTAL CA600X LCD901 1 804 293 11 DISPLAY PANEL LIQUID CRYSTAL CA600V ...

Page 33: ...6 CA600 Q905 8 729 904 75 TRANSISTOR DTD114EK T 146 CA600V Q906 8 729 904 75 TRANSISTOR DTD114EK T 146 CA600V RESISTOR R902 1 216 819 11 METAL CHIP 680 5 1 16W R903 1 216 819 11 METAL CHIP 680 5 1 16W R904 1 216 819 11 METAL CHIP 680 5 1 16W R905 1 216 821 11 METAL CHIP 1K 5 1 16W R906 1 216 823 11 METAL CHIP 1 5K 5 1 16W R907 1 216 823 11 METAL CHIP 1 5K 5 1 16W R908 1 216 825 11 METAL CHIP 2 2K ...

Page 34: ...MAIN BOARD COMPLETE CA600 A 3326 823 A MAIN BOARD COMPLETE CA600X A 3326 829 A MAIN BOARD COMPLETE CA600V 3 040 998 01 BRACKET IC 3 041 014 11 HEAT SINK IS02P 3 041 262 01 HEAT SINK REG XR 7 685 647 79 SCREW BVTP 3X10 TYPE2 N S 7 685 793 09 SCREW PTT 2 6X8 S 7 685 795 09 SCREW PTT 2 6X12 S CAPACITOR C1 1 163 233 11 CERAMIC CHIP 18PF 5 50V C2 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C3 1 104 664 11 E...

Page 35: ...F 20 16V C503 1 163 227 11 CERAMIC CHIP 10PF 0 5PF 50V C504 1 163 227 11 CERAMIC CHIP 10PF 0 5PF 50V C505 1 163 233 11 CERAMIC CHIP 18PF 5 50V C506 1 163 235 11 CERAMIC CHIP 22PF 5 50V C507 1 163 133 00 CERAMIC CHIP 470PF 5 50V C511 1 163 251 11 CERAMIC CHIP 100PF 5 50V C551 1 125 710 11 DOUBLE LAYER 0 1F 5 5V C552 1 126 934 11 ELECT 220uF 20 16V C553 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C571 1 ...

Page 36: ... JC18 1 216 295 11 SHORT 0 JC51 1 216 296 11 SHORT 0 JC53 1 216 296 11 SHORT 0 JC90 1 216 295 11 SHORT 0 JC92 1 216 295 11 SHORT 0 JC301 1 216 295 11 SHORT 0 JC302 1 216 295 11 SHORT 0 JC331 1 216 295 11 SHORT 0 JC332 1 216 296 11 SHORT 0 JC333 1 216 296 11 SHORT 0 JC351 1 216 295 11 SHORT 0 JC352 1 216 295 11 SHORT 0 JC353 1 216 295 11 SHORT 0 JC354 1 216 295 11 SHORT 0 JC500 1 216 295 11 SHORT 0...

Page 37: ...85 1 216 089 11 RES CHIP 47K 5 1 10W R301 1 216 079 00 METAL CHIP 18K 5 1 10W R302 1 216 097 11 RES CHIP 100K 5 1 10W R303 1 216 063 00 RES CHIP 3 9K 5 1 10W R304 1 216 077 00 RES CHIP 15K 5 1 10W R305 1 216 001 00 METAL CHIP 10 5 1 10W R306 1 216 105 00 RES CHIP 220K 5 1 10W R331 1 249 393 11 CARBON 10 5 1 4W R332 1 216 089 11 RES CHIP 47K 5 1 10W R335 1 216 025 11 RES CHIP 100 5 1 10W R336 1 216...

Page 38: ...HIP 220 5 1 10W R636 1 216 033 00 RES CHIP 220 5 1 10W R701 1 216 025 11 RES CHIP 100 5 1 10W R702 1 216 025 11 RES CHIP 100 5 1 10W R751 1 249 417 11 CARBON 1K 5 1 4W R753 1 249 429 11 CARBON 10K 5 1 4W R756 1 216 198 00 RES CHIP 1K 5 1 8W R757 1 216 198 00 RES CHIP 1K 5 1 8W R758 1 216 198 00 RES CHIP 1K 5 1 8W R760 1 216 198 00 RES CHIP 1K 5 1 8W R901 1 249 417 11 CARBON 1K 5 1 4W SWITCH S551 1...

Page 39: ...UTCH 3 227 103 21 MANUAL INSTRUCTION INSTALL ENGLISH SPANISH SWEDISH PORTUGUESE GREEK RUSSIAN 3 227 103 31 MANUAL INSTRUCTION INSTALL ENGLISH CZECH POLISH TURKISH RUSSIAN CA600 CA600X X 3378 490 1 CASE PANEL ASSY for FRONT PANEL PARTS FOR INSTALLATION AND CONNECTIONS 501 X 3373 602 1 FRAME ASSY 502 X 3366 405 1 SCREW ASSY EXP FITTING 503 3 040 979 01 COLLAR 504 3 934 325 01 SCREW K 5X8 TAPPING 505...

Page 40: ...n allows you to jump to the revised page Also clicking the version at the upper right on the revised page allows you to jump to the next revised page Ver Date Description of Revision 1 1 2001 05 Change of Part No for SPRING FITTING ECN CSA04727 1 0 2001 02 New ...

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