Sony XR-5880R Service Manual Download

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MICROFILM

XR-5880R/5890R

AEP Model

UK Model

SERVICE MANUAL

FM/MW/LW CASSETTE CAR STEREO

SPECIFICATIONS

Model Name Using Similar Mechanism

XR-C6100R

Tape Transport Mechanism Type

MG-25G-136

Photo: XR-5890R

Summary of Contents for XR-5880R

Page 1: ...ICROFILM XR 5880R 5890R AEP Model UK Model SERVICE MANUAL FM MW LW CASSETTE CAR STEREO SPECIFICATIONS Model Name Using Similar Mechanism XR C6100R Tape Transport Mechanism Type MG 25G 136 Photo XR 5890R ...

Page 2: ...ection 21 6 3 Schematic Diagram Main 2 2 Section 23 6 4 Printed Wiring Board Panel Section Side A Side B 25 6 5 Schematic Diagram Panel Section 27 6 6 IC Pin Function Description 32 7 EXPLODED VIEWS 35 8 ELECTRICAL PARTS LIST 38 Flexible Circuit Board Repairing Keep the temperature of the soldering iron around 270 C dur ing repairing Do not touch the soldering iron on the same conductor of the cir...

Page 3: ... 3 SECTION 1 GENERAL This section is extracted from instruction manual ...

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Page 8: ...SS Y COVER ASS Y Note Follow the disassembly procedure in the numerical order given SECTION 2 DISASSEMBLY 1 Push the button release 2 Remove the front panel ass y to the direction of the arrow A A 3 Cover ass y 1 2 2 1 ...

Page 9: ...8 1 Three screws PTT2 6 8 5 Screw PTT2 6 6 6 Mechanism deck MG 25G 136 4 Flexible flat cable CN301 3 Two ground point screws 5 Two screws PTT 2 6 8 5 Three screws PTT 2 6 12 1 Screw PTT2 6 8 5 Screw PTT 2 6 8 6 Heat sink 2 Rubber cap 25 1 Two screws PTT2 6 8 4 Main board MAIN BOARD HEAT SINK ...

Page 10: ...bending the claw 6 Fit projection on D part 4 Fit claw on B part 3 Put the housing under A part 5 Fit projection on C part 1 Install the catch to the hanger 2 Install the hanger onto two claws of the housing 7 Holder the hanger by bending the claw hanger housing 2 Move the arm suction in the arrow direction and fit on projection 1 Fit the arm suction on the shaft projection ...

Page 11: ... shaft A shaft B shaft C 1 Fit the lever LDG A on shafts A C and install it GEAR LDG FT gear LDG D 5 gear LDG FT 6 polyethylene washer 2 tension spring LD 2 2 tension spring LD 1 gear LDG FB lever LDG A hole hole 4 Align hole in the gear LDG D with hole the lever LDG A 3 Move the lever LDG B in the arrow direction 1 ...

Page 12: ... 12 GUIDE C 2 guide C 1 three claws MOUNTING POSITION OF CAPSTAN REEL MOTOR M901 3 Capstan reel motor M901 2 Two precision screws P 2 2 1 Belt 30 ...

Page 13: ...st mode function In the test mode FM Auto Scan Stop Level andAM MW Auto Scan Stop Level adjustments can be performed easier than it in ordinary procedure Set the Test Mode 1 Set the power select switch S501 is A position 2 Turn ON the regulated power supply All LEDs on the set lights up and the clock is displayed Note Press the OFF button if the clock is not displayed 3 Push the preset 4 button 4 ...

Page 14: ... Adjustment Location See page 16 FM Stereo Separation Adjustment Setting SOURCE button FM FM Stereo Level meter Level meter signal generator connection reading dB output channel L CH L CH A B R CH L CH Adjust RV4 on TU1 for minimum reading R CH R CH C D L CH R CH Adjust RV4 on TU1 for minimum reading Procedure L CH Stereo separation A B R CH Stereo separation C D The separations of both channels s...

Page 15: ...l Meter Adjustment Setting SOURCE button FM Procedure 1 Set to the test mode See page 13 2 Push the SOURCE button and set to FM Display 3 Push the 6 button 4 Adjust RV1 so that the display indication is 10 2 Display Specification Display indication 10 0 to 10 4 Adjustment Location See page 16 Adjustment Location See page 16 FM RF signal generator Carrier frequency 98 00 MHz Output level 35 dB 56 2...

Page 16: ...djustment Location SET UPPER VIEW Tape Speed Adjustment TU1 RV1 AM MW Auto Scan Stop Level Adjustment RV2 FM Auto Scan Stop Level Adjustment RV4 FM Stereo Separation Adjustment RV1 FM Signal Meter Adjustment ...

Page 17: ...2 K 13 D571 C 5 D602 B 4 D604 H 10 D605 C 5 D611 C 6 D612 C 7 D613 C 6 D614 C 6 D615 B 7 D616 B 8 D617 B 8 D618 B 8 D621 D 9 D622 E 8 D623 E 7 D624 E 7 D625 E 7 D631 J 2 D653 I 8 D661 D 5 D662 C 5 D701 F 2 D707 F 2 IC1 E 12 IC51 I 11 IC90 J 10 IC301 G 11 IC361 I 2 IC401 E 9 IC501 H 6 IC611 A 9 IC652 G 2 IC671 E 2 Q51 J 13 Q61 G 9 Q71 D 11 Q81 E 3 Q82 E 2 Q90 K 9 Q121 F 8 Q151 F 8 Q171 C 10 Q181 C ...

Page 18: ...ON SIDE B Noteon Printed Wiring Board X parts extracted from the component side internal component Abbreviation G German model Page 26 Ref No Location Semiconductor Location D362 H 13 D601 C 13 D651 F 13 D672 E 13 D673 E 13 Q631 J 12 ...

Page 19: ... supply from ACC and BATT cords Voltage and waveforms are dc with respect to ground under no signal conditions no mark FM TAPE PLAYBACK Impossible to measure Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal production tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal production tolerances Circled number...

Page 20: ...wer voltage is dc 14 4V and fed with regulated dc power supply from ACC and BATT cords Voltage and waveforms are dc with respect to ground under no signal conditions no mark FM TAPE PLAYBACK Impossible to measure Voltages are taken with aVOM Input impedance 10 MΩ Voltage variations may be noted due to normal production tolerances Waveforms are taken with a oscilloscope Voltage variations may be no...

Page 21: ...component b Pattern from the side which enables seeing Abbreviation G German model 25 26 XR 5880R 5890R Ref No Location Semiconductor Location D902 B 12 D903 B 12 D904 B 11 D951 C 9 Q941 B 1 Q942 C 1 Q943 C 1 Q944 C 1 Q945 C 2 PANEL SECTION SIDE B Ref No Location Semiconductor Location IC901 A 8 Page 19 ...

Page 22: ... is dc 14 4V and fed with regulated dc power supply from ACC and BATT cords Voltage and waveforms are dc with respect to ground under no signal conditions no mark FM TAPE PLAYBACK Impossible to measure Voltages are taken with a VOM Input impedance 10 MΩ Voltage variations may be noted due to normal production tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to...

Page 23: ...DETECT MS ON OFF FWD RVS TAPE EQ TAPE AUX NR BIAS 24dB MS MODE T2 T1 IC361 LB1638M 1 2 3 4 5 6 7 8 9 10 GND IN1 VCC IN2 GND N C OUT2 VS OUT1 N C CONTROL LOGIC SE3L SE3R MUTE SDA SCL PAUSE OUT FL OUT FR OUT RL OUT RR SUBOUT SUBOUT VDD GND CREF SE1L SE1R MD MD CDL CDL CDR CDR PDR PDGND PDL SE2L SE2R INPUT GAIN AUTO ZERO PAUSE DETECT INPUT MULTIPLEXER MIXING STAGE REAR SIDE SELECTOR FRONT SIDE SELECT...

Page 24: ... 18 19 20 21 22 23 24 25 TAB PW GND OUT2 ST BY OUT2 Vcc1 OUT1 PW GND1 OUT1 SVR IN1 IN2 S GND IN4 IN3 AC GND OUT3 PW GND3 OUT3 Vcc2 OUT4 MUTE OUT4 PW GND4 DIAGNOSTICS OUT OVER VOLTAGE PROTECT REGULATOR 1 2 3 4 5 6 7 8 9 10 12 11 NC MODE2 MODE1 STB VDD AMP VCC ANT COM AM FM GND ...

Page 25: ...O O PLL clock output 28 PLLCE O PLL chip enable output 29 ILL ON O Illumination power control output 30 to 31 Not used 32 NOISE ON O NOISE DET discharge control output 33 VSS Ground 34 C Capacity connection terminal for power supply stabilization 35 AD ON O AD conversion power supply control output 36 RE IN0 I Rotary encoder input 0 37 RE IN1 I Rotary encoder input 1 38 DVcc Power supply input for...

Page 26: ... input 77 BU IN I Backup detection input terminal 78 ILLIN I ILLIN signal detection input terminal VAG only 79 TELATT I Telephone ATT detection input 80 NOSESW I Front panel detachment attachment detection input terminal 81 ACCIN I ACC detection input terminal 82 to 85 Not used 86 HSTX Hardware standby input terminal 87 MD2 To Vss 88 MD1 To Vcc 89 MD0 To Vcc 90 RSTX I Microprocessor reset input te...

Page 27: ...REV control output 114 AMSON O AMS control output 115 MTLON I O Metal control input output 116 DOLON I O DOLBY control input output 117 TAPMUT O Audio signal selection control output terminal 118 AMPON O Power IC standby control output 119 Vss Ground 120 PW ON O System power supply control output ...

Page 28: ...number specified Ref No Part No Description Remark Ref No Part No Description Remark 8 X 3373 269 1 COVER ASSY ISO 9 1 777 989 31 CORD WITH CONNECTOR ATT XR 5890R 10 3 018 147 01 BRACKET IC 11 3 031 056 01 HEAT SINK 12 3 935 014 01 CUSHION U 13 3 009 813 41 CHASSIS 14 3 012 859 01 CAP 25 RUBBER 15 3 937 650 01 PLATE C GROUND 16 3 031 828 01 BRACKET REG IC 17 1 782 381 11 CORD WITH CONNECTOR ISO P ...

Page 29: ...NT PANEL ASSY XR 5890R 66 X 3376 782 1 FRONT PANEL ASSY XR 5880R 67 3 030 497 01 PLATE B GROUND LCD901 1 803 497 11 DISPLAY PANEL LIQUID CRYSTAL 51 3 030 838 01 BUTTON RELEASE XR 5890R 51 3 030 838 11 BUTTON RELEASE XR 5880R 52 3 030 832 01 LEVER S A XR 5890R 52 3 030 832 11 LEVER S A XR 5880R 53 3 932 475 01 SPRING RELEASE 54 3 030 834 01 BUTTON M S 55 3 030 835 01 BUTTON 1 6 56 3 031 027 01 BUTT...

Page 30: ...701 437 21 WASHER HP901 1 500 196 21 HEAD MAGNETIC PLAYBACK M901 A 3291 665 A MOTOR ASSY MAIN CAPSTAN REEL 151 A 3291 667 A CLUTCH FR ASSY 152 3 019 130 01 LEVER LDG A 153 3 019 131 01 LEVER LDG B 154 3 020 539 01 SPRING LD 1 TENSION 155 3 020 540 01 SPRING LD 2 TENSION 156 3 020 542 01 GEAR LOADING FT 157 3 341 753 11 WASHER POLYETHYLENE 158 3 020 533 01 HOUSING 159 3 020 532 01 ARM SUCTION 160 3...

Page 31: ...OARD WITH LED 6 LSW922 1 762 620 21 SWITCH KEY BOARD WITH LED PROST LSW923 1 762 620 21 SWITCH KEY BOARD WITH LED PROST LSW925 1 762 620 21 SWITCH KEY BOARD WITH LED AF TA LSW926 1 762 620 21 SWITCH KEY BOARD WITH LED PTY LSW927 1 762 620 21 SWITCH KEY BOARD WITH LED DSPL LSW928 1 771 610 11 SWITCH TACTILE WITH LED 6 LSW929 1 771 610 11 SWITCH TACTILE WITH LED 5 ENTER LSW930 1 771 610 11 SWITCH TA...

Page 32: ... 1 163 059 00 CERAMIC CHIP 0 01uF 10 50V C20 1 124 234 00 ELECT 22uF 20 16V C21 1 163 091 00 CERAMIC CHIP 8PF 50V C22 1 163 231 11 CERAMIC CHIP 15PF 5 50V C23 1 163 087 00 CERAMIC CHIP 4PF 50V C24 1 163 021 11 CERAMIC CHIP 0 01uF 10 50V C25 1 124 233 11 ELECT 10uF 20 16V C26 1 163 009 11 CERAMIC CHIP 0 001uF 10 50V C27 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C51 1 164 004 11 CERAMIC CHIP 0 1uF 10 2...

Page 33: ...0 10V C511 1 164 004 11 CERAMIC CHIP 0 1uF 10 25V C527 1 165 319 11 CERAMIC CHIP 0 1uF 50V C571 1 163 251 11 CERAMIC CHIP 100PF 5 50V C601 1 107 885 31 ELECT 3300uF 20 16V C602 1 163 251 11 CERAMIC CHIP 100PF 5 50V C611 1 124 233 11 ELECT 10uF 20 16V C612 1 124 233 11 ELECT 10uF 20 16V C613 1 164 489 11 CERAMIC CHIP 0 22uF 10 16V C614 1 107 909 11 ELECT 47uF 20 16V C616 1 107 823 11 CERAMIC CHIP 0...

Page 34: ...NSISTOR DTC314TKH04 Q361 8 729 015 11 TRANSISTOR 2SD1802FAST TL Q362 8 729 921 25 TRANSISTOR FMC2 Q364 8 729 106 60 TRANSISTOR 2SB1115A Q365 8 729 900 53 TRANSISTOR DTC114EK Q571 8 729 120 28 TRANSISTOR 2SC1623 L5L6 Q621 8 729 027 23 TRANSISTOR DTA114EKA T146 Q622 8 729 021 94 TRANSISTOR 2SK1657 T1B Q631 8 729 423 99 TRANSISTOR 2SD2137 OP Q633 8 729 921 25 TRANSISTOR FMC2 Q651 8 729 027 23 TRANSIS...

Page 35: ...097 00 RES CHIP 100K 5 1 10W R517 1 216 097 00 RES CHIP 10OK 5 1 10W XR5880R R518 1 216 097 00 RES CHIP 100K 5 1 10W R519 1 216 097 00 RES CHIP 100K 5 1 10W R520 1 216 097 00 RES CHIP 100K 5 1 10W R522 1 216 097 00 RES CHIP 100K 5 1 10W R523 1 216 097 00 RES CHIP 100K 5 1 10W R524 1 216 057 00 METAL CHIP 2 2K 5 1 10W R525 1 216 057 00 METAL CHIP 2 2K 5 1 10W R526 1 216 097 00 RES CHIP 100K 5 1 10W...

Page 36: ...Y PANEL LIQUID CRYSTAL M901 A 3291 665 A MOTOR ASSY MAIN CAPSTAN REEL ACCESSORIES PACKING MATERIALS 3 865 670 11 MANUAL INSTRUCTION ENGLISH SPANISH SWEDISH PORTUGUESE UK 3 865 670 21 MANUAL INSTRUCTION FRENCH GERMAN DUTCH ITALIAN AEP 3 865 670 31 MANUAL INSTRUCTION GERMAN RUSSIAN G 3 865 670 41 MANUAL INSTRUCTION ENGLISH GREEK CZECH POLISH TURKISM SE 3 865 671 11 MANUAL INSTRUCTION ENGLISH SPANISH...

Page 37: ... 44 XR 5880R 5890R Sony Corporation Personal Mobile Communication Company 9 926 406 11 99A097542 1 Printed in Hungary 1999 1 Published by Quality Assurance Dept ...

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