Sony VPL-ES1 Service Manual Download

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DATA PROJECTOR

VPL-ES1

REMOTE COMMANDER

RM-PJ2

SERVICE MANUAL
1st Edition

Summary of Contents for VPL-ES1

Page 1: ...DATA PROJECTOR VPL ES1 REMOTE COMMANDER RM PJ2 SERVICE MANUAL 1st Edition ...

Page 2: ... CHASSIS THE CHASSIS OF THIS RECEIVER IS DIRECTLY CONNECTED TO THE AC POWER LINE SAFETY RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BYA MARK ON THE SCHEMATIC DIAGRAMS EXPLODED VIEWS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPO NENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUB LISHED BY SONY CIRCUIT ADJUSTMENTS THAT ARE CRI...

Page 3: ... Deutschland Entsorgungshinweis Bitte werfen Sie nur entladene Batterien in die Sammelboxen beim Handel oder den Kommunen Entladen sind Batterien in der Regel dann wenn das Gerät abschaltet und signalisiert Batterie leer oder nach längerer Gebrauchsdauer der Batterien nicht mehr einwandfrei funktioniert Um sicherzugehen kleben Sie die Batteriepole z B mit einem Klebestreifen ab oder geben Sie die ...

Page 4: ...Lamp Power Supply 1 10 1 3 15 D C Fan Sirocco For Lamp 1 11 1 3 16 D C Fan Sirocco 1 12 1 3 17 Adjuster Block Assembly 1 13 1 4 Warning on Power Connection 1 14 2 Electrical Adjustments 2 1 Preparation 2 1 2 1 1 Required Equipment 2 1 2 1 2 Opt Unit Adjustment 2 1 2 1 3 How to Enter the Factory Mode 2 2 2 2 V COM Adjustment 2 2 2 3 Initial Values of Adjustment Items 2 3 2 4 Service Know How 2 8 2 ...

Page 5: ... Diagrams 6 1 Frame Wiring 6 2 Frame Wiring 6 2 6 2 Schematic Diagrams and Board Layouts 6 3 Schematic Diagrams Q 6 3 C 1 10 6 6 C 2 10 6 7 C 3 10 6 8 C 4 10 6 9 C 5 10 6 10 C 6 10 6 11 C 7 10 6 12 C 8 10 6 13 C 9 10 6 14 C 10 10 6 15 V 6 14 H 6 18 L 6 19 NR 6 19 G 1 2 6 21 G 2 2 6 22 Board Layouts Q 6 3 C 6 4 V 6 14 H 6 18 L 6 19 NR 6 19 G 6 20 ...

Page 6: ...1 1 VPL ES1 Section 1 Service Overview 1 1 Appearance Figure 1 2 Board Locations Q C V Lamp power supply G L NR H VPL ES1 RM PJ2 ...

Page 7: ...op panel assembly in the direction of the arrow 2 Screw B 3 x 6 C board 3 Three claws 4 Ten claws 1 Five claws 3 Top panel 5 Flat connector assembly CN805 8 H board 4 Flat connector assembly 6 Holder H 7 Button H 2 Two dowels 5 Two claws CN10 1 3 2 H Board Remove the top panel assembly Refer to 1 3 1 ...

Page 8: ...mbly 2 Remove the fuse connector assembly 8 Two screws C board 9 Bracket C 1 Remove the harneses C board 6 Remove the C board in the direction of the arrow C 4 Open the side panel assembly in the direction of the arrow A 5 Remove the C board in the direction of the arrow B A B B Side panel shaft C board Side panel shaft CN905 CN809 CN811 CN806 C ...

Page 9: ...ear in the direction of the arrow B 3 Two dowels A B 1 Screw B 3 x 6 C board Lens gear Lens Engage the gears 1 Two screws BVTP 3 x 10 5 Remove the fan holder while taking care so that it must not be caught by other parts 4 Dowel 2 Remove the side panel assembly in the direction of the arrow A 3 Remove the four claws in the direction of the arrow B A B Side panel assembly Fan holder ...

Page 10: ...o 1 3 5 1 Two grooves 4 Two grooves 2 D C fan 70mm 5 D C fan 60mm CN811 C board CN810 3 Remove the harneses 5 Lamp house C board 2 Two screws BTP 3 x 10 3 Lamp power supply 4 Screw BTP 3 x 10 CN807 CN810 1 Remove the harneses 1 3 7 Lamp House Remove the fan holder Refer to 1 3 5 ...

Page 11: ... house Remove the lamp house Refer to 1 3 7 2 Fan holder Remove the fan holder Refer to 1 3 5 1 Two precision screws B 2 x 5 3 Screw PTP 2 x 8 5 Radiation polarizer R assembly 6 Pre radiation polarizer G assembly 7 Radiation polarizer G assembly 9 Radiation polarizer B assembly 8 Pre radiation polarizer B assembly 4 Polarizer retainer 2 Prism block assembly 1 3 9 Prism Block Assembly Remove the op...

Page 12: ...assembly 3 Incidence polarizer R assembly 4 Incidence polarizer G assembly 2 Unit cover 1 Six screws BTP 3 x 10 1 3 10 Incidence Polarizer R G B Remove the optics unit assembly Refer to 1 3 8 Remove the prism block assembly Refer to 1 3 9 ...

Page 13: ...crew B 3 x 6 6 Cover G Sheet G 1 Remove the harneses C board C board C board G board G board 3 Open the side panel assembly in the direction of the arrow A 4 Remove the C board in the direction of the arrow B A B B Side panel shaft Cover G Sheet G Cover B Cover B2 1 3 11 Side Panel Assembly 1 ...

Page 14: ... C A C B Three claws Three claws Note Remove the side panel assembly while taking care so that it must not be caught by other parts 4 NR board 5 L board 9 Side panel assembly 6 Speaker bracket 8 Speaker assembly Two claws Claw CN01 CN70 7 Sheet speaker 3 Sheet NR 1 3 12 Side Panel Assembly 2 Remove the C board and cover G Refer to 1 3 11 ...

Page 15: ...o 1 3 11 1 3 14 Lamp Power Supply Remove the cover G sheet G Refer to 1 3 11 Remove the G board Refer to 1 3 13 C board 2 G board 4 Lamp power supply 1 Flat connector assembly CN201 CN1 CN2 CN102 CN101 C board 2 Two screws B 3 x 6 3 Sheet B 1 Two screws BTP 3 x 10 ...

Page 16: ... 5 Remove the D C fan Sirocco For lamp in the direction of the arrow 3 Two dowels 6 D C fan Sirocco For lamp Fan holder 4 Loosen the screw 1 3 15 D C Fan Sirocco For Lamp Remove the side panel assembly 1 2 Refer to 1 3 11 12 Remove the G board Refer to 1 3 13 ...

Page 17: ...N802 2 Three screws BTP 3 x 10 4 Fan holder 7 D C fan Sirocco 6 Two dowels 3 Remove the fan holder in the direction of the arrow C board 1 Remove the fuse connector assembly 5 Remove the harneses Dowel D C fan Sirocco 1 3 16 D C Fan Sirocco ...

Page 18: ...djuster block assembly in the direction of the arrow 6 Dowel 9 Adjuster block assembly 1 C board Remove the C board Refer to 1 3 3 3 Lamp house Remove the lamp house Refer to 1 3 7 2 Fan holder Remove the fan holder Refer to 1 3 5 1 3 17 Adjuster Block Assembly To remove the adjuster block assembly remove the related parts beforehand ...

Page 19: ...er supply The United States Continental Europe UK Ireland Japan Canada Australia New Zealand Plug type VM0233 290B YP 12A COX 07 1 YP332 Connector type VM0089 386A YC 13B COX 02 VM0310B YC 13 Cord type SJT SJT H05VV F H05VV F N13237 CO 228 VCTF Rated Voltage Current 10A 125V 10A 125V 10A 250V 10A 250V 10A 250V 7A 125V Safety approval UL CSA UL CSA VDE VDE VDE DENAN Cord length max 4 5m 1 Use an ap...

Page 20: ...ng a torque screwdriver Torque 0 19 0 03 Nm 6 Adjust the R channel illumination adjustment mirror so that the cyan frame must not appear in any of top bottom right and left of the screen 7 Tighten the adjustment plate fixing screw using a torque screwdriver Torque 0 19 0 03 Nm 8 Confirm that the illumination range error is within the allowable range of product specification 9 Install the VPL ES1 i...

Page 21: ...n enter the VCOM B Adjustment screen 11 Adjust the VCOM B value for minimum flicker 12 Store the adjustment value in the memory 13 Turn over the Image flip up side down and repeat the steps from 1 through 12 Confirmation Install the side panel and confirm that the portions A and B of the dial cannot be seen from the opening of the side panel when the ZOOM and FOCUS are moved to their very ends 2 1...

Page 22: ... 80 90 80 Brightness 40 50 40 50 40 50 Color 50 50 50 50 50 50 Hue 50 50 50 50 50 50 Sharpness High High Middle Middle Middle Middle Gamma Mode Graphics Graphics Color Temp Low Low Low Low High High Volume 30 INPUT SETTING Adjust Signal Dot Phase 15 H Size Shift Wide Mode Off Off Off Off Off Off Scan Conv On On SET SETTING Smart APA On Auto Input Search Off Input A Signal Sel Computer Color System...

Page 23: ...o S Video Input A Video Computer Dynamic Standard Dynamic Standard Dynamic Standard High Low High Low INSTALL SETTING Tilt V Keystone Auto Manual 0 Image Flip Off Background Blue Lamp Mode Standard High Altitude Off Security Lock Off Key Enter x 4 INFORMATION fH fV Memory No Resolution Lamp Timer ROM Version SC ROM Version Operation Timer Prev Lamp Timer W B SETTING Gain R 155 165 150 150 G 145 12...

Page 24: ...n Component 80 B Gain VideoGBR 75 R Offset Other 126 128 R Offset Component 128 R Offset VideoGBR 128 G Offset Other 128 128 G Offset Component 128 G Offset VideoGBR 128 B Offset Other 128 128 B Offset Component 128 B Offset VideoGBR 128 Bandwidth 3 Chroma Dither 2 2 2 Vd 10BitEn 1 1 1 Secam Nbw 1 1 1 Line2 A Sync 15 15 15 Line2 H Sync 7 7 7 Line2 Los 31 31 31 Status 1 Status 2 A D Converte Item N...

Page 25: ...Common G 92 92 V Common B 92 92 Psig 1 R 17 Psig 1 G 17 Psig 1 B 17 Psig 2 R 83 Psig 2 G 83 Psig 2 B 83 Signal Center R 32 Signal Center G 32 Signal Center B 32 Gain R 154 Gain G 154 Gain B 154 Installation Non Adjustable Other Through 0 SW 1 DRC FSEL 1 CYD 2 Other HST Position 903 HST Phase 69 HST Width 0 Device Name Item Name 3D Gamma Panel Driver Remark Up Down inversion possible Up Down invers...

Page 26: ...able Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Non Adjustable Thresh Panel Thresh Atmos Fan Hi Alt Const High Alt Cofe Fan1 Cont Max Speed Max Speed Min Cont Slope Fan2 Cont Max Speed Max Speed Min Cont Slope Fan3 Cont Max Speed Max...

Page 27: ...TILT key until the value that is dis played in step 3 10 value is obtained 5 Press the following keys in order ENTER ENTER POSTION MEMORY keys Memorizing the adjustment value 6 Press the TILT key until the Adjusters does not touch the floor and at the same time the lens shutter is fully opened 7 Press the MENU key to display the menu Press the key and enter the Device Adjust Menu 8 Enter the Other...

Page 28: ...er than the value in the INPUT A LOW mode and adjust GAIN B that is the _20 lower than the value in the INPUT A LOW mode 3 Adjust BIAS G for _5 lower than the value in the INPUT A LOW mode adjust the BIAS R and BIAS B for the same value as those of the INPUT A HIGH mode 4 Press the MEMORY key and save the adjustment value 2 5 White Balance Adjustment Preparation before adjustment 1 Input the 100 I...

Page 29: ...o 03 No 04 No 05 No 99 Picture Memory Chroma Memory Chroma Memory Status Memory No 01 No 02 No 03 No 04 No 05 No 99 No 101 No 120 Input A Preset Input A Preset Input A User Video Dynamic Standard S Video Dynamic Standard Input A Dynamic Standard W B Memory Channel Memory Computer Others High Low High Low W B Memory Computer Others High Low High Low W B Memory High Low Picture Memory Video Dynamic ...

Page 30: ...e NVM non volatile memo ry When the POWER is turned ON all the status memory data and other memory data that are required for the present picture are selected from each memory block and expanded in the internal RAM When any adjustment is performed at this moment the adjustment data user mode items are written in the NVM Service Special Service item automatically triggered by the memory operation T...

Page 31: ...4052AFT EL TPA2001D1PWR 1 TOP VIEW 16pin SOP CXA2171AQ CXA2171AQ T6 CXA7005R T4 1 TOP VIEW 48pin QFP CXD3536R 1 TOP VIEW 176pin QFP HD64F2376VFQ33V 1 TOP VIEW 144pin QFP LMC7101BIM5X TK11125CSCL G 4 5 2 1 3 LTC1772CS6 1 TOP VIEW 6pin SOP M52347FP TE SN74AHCT541PWR SN74LV244APWR TC74VHCT540AFT EL TDA7309D013TR 1 TOP VIEW 20pin SOP MAX4382EUD TG069 SN74LV00APWR SN74LV02APWR TC74LCX125FT EL 1 TOP VIE...

Page 32: ... S2 XP4501 TXE 5 6 4 1 3 2 3 2 1 4 5 6 1SR154 400TE 25 D1FS4 D1FS4 TB D1FS4A TA ANODE CATHODE 1SS355TE 17 EC31QS03L TE12L MA111 K8 S0 MA111 TX RD30SB T1 RD39SB T1 RD9 1SB2 RD9 1SB2 T1 CATHODE ANODE D10SC4M D10SC6M D10SC6M RECTI 1 2 3 1 2 3 D10XB80 DAN202U DAN202UT106 CATHODE ANODE NC FSF10A60 CATHODE ANODE HN1D03FU TE85L HN1D03FU TE85R 1 2 5 6 3 4 5 6 1 2 3 4 MA3J14700LSO CATHODE ANODE NNCD5 6LG T...

Page 33: ... Sony differ from those used for the unit These are because of parts common ality and improvement Parts List has the present standardized repair parts 3 Stock of Parts Parts marked with o at SP Supply Code column of the Spare Parts list may not be stocked Therefore the delivery date will be delayed Items with no part number and no description are not stocked because they are seldom required for ro...

Page 34: ...B B B 3x6 No Part No SP Description 1 A 1302 422 A s MOUNTED CIRCUIT BOARD C 2 A 1302 423 A s MOUNTED CIRCUIT BOARD G 3 A 1405 830 A s MOUNTED CIRCUIT BOARD H 4 A 1603 156 A s SPEAKER ASSY 5 4 099 089 01 o EMBLEM E1 6 4 099 113 01 s FILTER E1 Screws Washers 7 682 547 04 s SCREW B 3X6 ...

Page 35: ...rt No SP Description 101 1 787 065 21 s D C FAN SIROCCO 102 1 787 078 11 s DC FAN 60mm 103 1 787 079 11 s D C FAN SIROCCO For Lamp 104 1 787 080 11 s DC FAN 70mm 105 1 468 803 11 s LAMP POWER SUPPLY 106 4 099 158 01 s HOUS LAMP Screws Washers 7 685 547 19 s SCREW BTP 3X10 EP FE ZNBK CM2 7 682 547 04 s SCREW B 3X6 ...

Page 36: ...art No SP Description 201 A 1605 745 A s ADJUSTOR BLOCK ASSY 202 1 818 098 11 s INLET AC WITH NISE FILTER 203 3 701 822 01 s HOLDER WIRE 204 4 084 604 11 s FOOT REAR 205 4 096 049 01 s FOOT FRONT Screws Washers 7 682 247 09 s SCREW K 3X6 7 682 547 04 s SCREW B 3X6 7 685 547 19 s SCREW BTP 3X10 EP FE ZNBK CM2 7 682 961 01 s SCREW PSW 4X8 ...

Page 37: ...RIZER G ASSY 307 A 1606 254 A s PRE RADIATION POLARIZER B ASSY 308 A 1606 255 A s RADIATION POLARIZER R ASSY 309 A 1606 256 A s RADIATION POLARIZER G ASSY 310 A 1606 257 A s RADIATION POLARIZER B ASSY 311 A 1606 248 A s PROJECTION LENS ASSY 308 309 306 307 310 301 302 311 B 2x5 PTP2x8 BVTP 3x10 PS 3x10 304 303 305 Screws Washers 7 621 771 06 s SCREW B 2X5 7 685 105 11 s SCREW PTP 2X8 EP FE ZNBK CM...

Page 38: ...s CAPACITOR ELECT 47M 6 3 C158 1 126 205 11 s CAPACITOR ELECT 47M 6 3 C BOARD Ref No or Q ty Part No SP Description C159 1 126 205 11 s CAPACITOR ELECT 47M 6 3 C201 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C205 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C206 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C207 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C208 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V ...

Page 39: ... C428 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C429 1 164 943 11 s CAPACITOR CHIP CERAMIC 0 01MF C430 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C BOARD Ref No or Q ty Part No SP Description C431 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C432 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C433 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C434 1 126 205 11 s CAPACITOR ELECT 47M 6 3 C435 1 125 777 11 s...

Page 40: ... 1 119 667 11 s CAPACITOR CERAMIC 22MF 10V F C906 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C907 1 125 777 11 s CAPACITOR CERAMIC 0 1MF 10V C911 1 128 992 11 s CAPACITOR ELECT 47MF 25V C912 1 117 370 11 s CAPACITOR CERAMIC 10MF 3216 C BOARD Ref No or Q ty Part No SP Description C913 1 117 370 11 s CAPACITOR CERAMIC 10MF 3216 C914 1 131 992 11 s CAP CERAMIC 100000PF F 1608 C915 1 164 840 11 s CAPA...

Page 41: ...S FB811 1 500 451 11 s MICRO INDUCTOR CHIP 41P750S FB812 1 500 451 11 s MICRO INDUCTOR CHIP 41P750S C BOARD Ref No or Q ty Part No SP Description FB813 1 414 921 11 s INDUCTOR FERRITE BEAD FB814 1 414 921 11 s INDUCTOR FERRITE BEAD FB815 1 414 921 11 s INDUCTOR FERRITE BEAD FB816 1 414 921 11 s INDUCTOR FERRITE BEAD FB817 1 414 921 11 s INDUCTOR FERRITE BEAD FB818 1 414 921 11 s INDUCTOR FERRITE B...

Page 42: ...NSISTOR XP4501 TXE C BOARD Ref No or Q ty Part No SP Description Q808 8 729 026 53 s TRANSISTOR 2SA1576A T106 QR Q901 8 729 907 00 s TRANSISTOR DTC114EU Q902 8 729 907 00 s TRANSISTOR DTC114EU Q903 8 729 907 00 s TRANSISTOR DTC114EU Q904 8 729 907 00 s TRANSISTOR DTC114EU R109 1 218 945 11 s RESISTOR CHIP 220 1 16W 1005 R110 1 218 945 11 s RESISTOR CHIP 220 1 16W 1005 R111 1 218 945 11 s RESISTOR ...

Page 43: ...STOR CHIP 2 2K 1 16W 1608 R345 1 208 643 11 s RESISTOR CHIP 22 1 16W 1005 R346 1 208 643 11 s RESISTOR CHIP 22 1 16W 1005 C BOARD Ref No or Q ty Part No SP Description R347 1 208 643 11 s RESISTOR CHIP 22 1 16W 1005 R349 1 218 990 11 s RESISTOR CHIP 0 1 16W 1005 R350 1 218 990 11 s RESISTOR CHIP 0 1 16W 1005 R351 1 218 990 11 s RESISTOR CHIP 0 1 16W 1005 R353 1 218 990 11 s RESISTOR CHIP 0 1 16W 1...

Page 44: ... 11 s RESISTOR CHIP 10K 1 16W R757 1 208 683 11 s RESISTOR CHIP 1K 1 16W 1005 R758 1 208 683 11 s RESISTOR CHIP 1K 1 16W 1005 C BOARD Ref No or Q ty Part No SP Description R759 1 218 941 81 s C RES V 100 1 16W J R760 1 218 941 81 s C RES V 100 1 16W J R761 1 218 941 81 s C RES V 100 1 16W J R762 1 218 965 11 s RESISTOR CHIP 10K 1 16W R763 1 218 965 11 s RESISTOR CHIP 10K 1 16W R766 1 218 990 11 s ...

Page 45: ... 330 1 10W 1608 R969 1 208 635 11 s RESISTOR CHIP 10 1 16W 1005 R971 1 218 965 11 s RESISTOR CHIP 10K 1 16W R972 1 208 635 11 s RESISTOR CHIP 10 1 16W 1005 C BOARD Ref No or Q ty Part No SP Description R975 1 218 937 11 s RESISTOR CHIP 47 R976 1 218 937 11 s RESISTOR CHIP 47 R978 1 216 815 11 s RESISTOR CHIP 330 1 10W 1608 R979 1 218 941 81 s C RES V 100 1 16W J R980 1 218 941 81 s C RES V 100 1 1...

Page 46: ...ACITOR CERAMIC 1000PF 50V B C203 1 128 004 11 s CAPACITOR ELECT 10MF 16V CHIP C204 1 125 889 11 s CAPACITOR C CERAMIC 2 2MF C205 1 128 403 11 s CAPACITOR ELECT 47MF 35V CHIP C206 1 162 970 11 s CAPACITOR CERAMIC 0 01MF 25V B C207 1 128 403 11 s CAPACITOR ELECT 47MF 35V CHIP C208 1 162 970 11 s CAPACITOR CERAMIC 0 01MF 25V B C209 1 115 339 11 s CAPACITOR CERAMIC 0 1MF 50V C210 1 137 753 11 s CAPACI...

Page 47: ...5 1 218 907 11 s RESISTOR CHIP 330K 1 10W 1608 R116 1 218 907 11 s RESISTOR CHIP 330K 1 10W 1608 R117 1 216 837 11 s RESISTOR CHIP 22K 1 16W 1608 R118 1 218 871 11 s RESISTOR CHIP 10K 1 10W 1608 R119 1 216 829 11 s RESISTOR CHIP 4 7K 1 10W 1608 R120 1 216 833 11 s RESISTOR CHIP 10K 1 10W 1608 R201 1 218 875 11 s RESISTOR CHIP 15K 1 10W 1608 R202 1 218 859 11 s RESISTOR CHIP 3 3K 1 10W 1608 R203 1 ...

Page 48: ...1 s CAPACITOR CERAMIC 0 1MF 10V CN10 1 691 491 21 s CONNECTOR FFC FPC 12P D10 8 719 045 51 s DIODE SEC2422C D11 8 719 045 51 s DIODE SEC2422C D12 8 719 024 77 s DIODE HN1D03FU TE85L D13 8 719 024 77 s DIODE HN1D03FU TE85L Q10 8 729 028 73 s TRANSISTOR DTA114EUA T106 Q11 8 729 028 73 s TRANSISTOR DTA114EUA T106 Q12 8 729 427 72 s TRANSISTOR XP4501 TXE R10 1 218 943 11 s RESISTOR CHIP 150 1 16W R11 ...

Page 49: ... 1 16W R6 1 218 943 11 s RESISTOR CHIP 150 1 16W R7 1 218 943 11 s RESISTOR CHIP 150 1 16W R8 1 218 943 11 s RESISTOR CHIP 150 1 16W R9 1 218 973 11 s RESISTOR CHIP 47K 1 16W 1005 R10 1 218 973 11 s RESISTOR CHIP 47K 1 16W 1005 R11 1 218 973 11 s RESISTOR CHIP 47K 1 16W 1005 V BOARD Ref No or Q ty Part No SP Description C60 1 164 943 11 s CAPACITOR CHIP CERAMIC 0 01MF CN60 1 770 621 21 s PIN CONNE...

Page 50: ...2JE Motor Cont Motor Drive BA6288 CN 5P Buff LMC7101 CN FPC12P BtoB 35P Exit SW CN 4P CN 12P SW Buff Buff CN 2P CN 5P Motor Drv Motor Drv Motor Drv LCD Panel Green CN FPC23P CN FPC23P CN 3P CN 3P CN 3P CN 3P Logic 9V CN FPC23P CN 6P CN 24P 5V Reg 5V Reg 3 3V Reg 2 5V Reg 1 8V Reg 1 55V Reg J901 CN902 CN901 IC901 IC102 1 8V 2 5V 3 3V IC301 1 5V 2 5V 3 3V 3 3V 3 3V 1 8V CN601 CN501 CN651 IC306 IC401...

Page 51: ...WITCHING CIRCUIT OVER CURRENT DET OVP LATCH ERROR AMP DELAY 5V REG FROM OTHER SYSTEM P CONT FAN CONT1 SUB 5V OUT FAN B OUT DC DC DC DC D3 3V OUT 6V OUT 17V OUT BALLAST OUT 200W CN80 CN60 SIRCS 5V 1 5V 1 FILTER COVER LAMP TEMP SIRCS TO C CN803 TO C CN802 NR CN70 ROGO LED LED VCC LAMP CONT TO C CN803 TO C CN805 L H V SW FLT_COV TH CN10 LED LOGIC FUNCTION KEY FUNCTION KEY ...

Page 52: ... otherwise specified fusible resistor nonflammable resistor internal component panel designation and adjustment for repair Caution when replacing chip parts New parts must be attached after removal of the chip Be careful not to heat the minus side of a tantalum capacitor because it is easily damaged by the heat Reference information RESISTOR RN METAL FILM RC SOLID FPRD NONFLAMMABLE CARBON FUSE NON...

Page 53: ...GN D White FAN_1 1 1 5m m FAN_PROT 1 2 GN D 3 CN812 CN904 White OUT_ R 1 OUT_ R CN1 CN10 1m m GN D 2 GN D D3 3 V D3 3 V FPC 12P OUT_ G 3 OUT_ G D3 3 V D3 3 V Brown GN D 4 GN D POWER LE D POWER LE D OUT_B 5 OUT_ B POWER LE D POWER LE D GND 6 GN D H SUB3 3 V SUB3 3 V OUT_ H 7 OUT_ H SUB3 3 V SUB3 3 V OUT_ V 8 OUT_ V KEY4 KEY4 GN D 9 1 2 3 4 5 6 7 8 9 GN D KEY4 KEY4 CN805 CN805 KEY0 KEY0 White M 1 KE...

Page 54: ...47 R4 1 16W CHIP 47k R11 1 16W CHIP 150 R8 1 16W CHIP 150 R6 15P CN 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 16W CHIP 47k R9 1 16W CHIP 47k R10 1 2 3 4 5 6 7 8 9 9P CN1 OUT_R GND OUT_G GND OUT_B GND OUT_H OUT_V GND Q B SS1751 Q VIDEO OUTPUT TO C BOARD 10 10 CN904 C1 C2 C3 CN1 CN2 R1 R2 R3 R4 R5 R6 R7 R8 R9 R10 R11 Q A SIDE SUFFIX 11 Q B SIDE SUFFIX 11 6 2 Schematic Diagrams and Board Layouts ...

Page 55: ... JL435 JL436 JL437 JL438 JL439 JL440 JL441 JL442 JL501 JL502 JL503 JL601 JL602 JL603 JL651 JL652 JL653 JL701 JL702 JL703 JL704 JL705 JL706 JL707 JL708 JL709 JL711 JL712 JL713 JL714 JL715 JL716 JL717 JL718 JL719 JL720 JL802 JL803 JL804 JL805 JL806 JL807 JL808 JL809 JL810 JL812 JL813 JL814 JL901 JL902 JL903 JL904 JL905 JL906 JL907 JL908 JL909 JL910 JL911 JL912 JL913 JL914 JL915 JL916 JL917 JL918 JL9...

Page 56: ... 4 0 R241 R 2 4 2 R 2 4 3 R245 R 2 4 6 R 2 4 7 R 2 4 8 R 2 5 0 R 2 5 2 R 2 5 3 R 2 5 6 R 2 5 7 R 2 6 0 R261 R 2 6 2 R266 R267 R270 R 2 7 1 R 2 7 2 R315 R 3 1 6 R318 R319 R 3 2 2 R 3 2 3 R324 R 3 2 5 R 3 2 6 R330 R332 R333 R 3 3 5 R 3 3 6 R337 R 3 3 8 R 3 3 9 R 3 4 1 R344 R 3 4 5 R 3 4 6 R 3 4 7 R348 R349 R351 R 3 5 2 R353 R 3 5 4 R 3 6 0 R 4 0 1 R 4 0 2 R 4 0 5 R 4 0 6 R407 R417 R 4 1 8 R419 R 4 2...

Page 57: ... 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142...

Page 58: ...L202 CHIP 0 R259 0 1 C237 6 3V 47 C230 XX R260 XX R261 1 16W CHIP 330k R262 6 3V 1 B C238 1 16W CHIP 47 R263 1 16W CHIP 47 R264 JL203 10 9 8 7 6 5 4 3 2 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 CXA2171AQ T6 IC203 DTV_SYNC_SEP P1 IN3_1 P2 IN3_2 P3 IN3_3 P4 IN3_H P5 IN3_V P6 GND3 P7 IN4_1 P8 IN4_2 P9 IN4_3 P10 IN4_H P11 IN4_V...

Page 59: ...01 3 5 SCAN_CON V RESET Y1 1 MCKEXT E5 XI A3 RX D Y1 2 XO C5 TX D V1 2 IRRCVR 0 V1 1 IRRCVR 1 W1 1 PORTA 0 V1 3 A0 U4 DCKEX T D6 PORTA 1 W1 3 PORTA 2 Y1 3 PORTA 3 Y1 4 PORTA 4 W14 PORTA 5 Y1 5 PORTA 6 W1 5 PORTA 7 V1 5 PORTB 0 R17 PORTB 1 W1 8 PORTB 2 V1 8 PORTB 3 Y1 8 PORTB 4 U1 8 PORTB 5 Y1 9 PORTB 6 W1 9 PORTB 7 T18 PORTC 0 T17 PORTC 1 V1 6 PORTC 2 W1 6 PORTC 3 Y1 6 PORTC 4 V1 7 PORTC 5 U1 7 PO...

Page 60: ... P2 RIN7 P3 RIN6 P5 RIN5 P6 RIN4 P7 RIN3 P10 RIN2 P11 RIN1 P12 RIN0 P13 GIN9 P16 GIN8 P17 GIN7 P18 GIN6 P19 GIN5 P22 GIN4 P23 GIN3 P24 GIN2 P25 GIN1 P26 BIN9 P31 BIN8 P32 BIN7 P35 BIN6 P36 BIN5 P37 BIN2 P40 BIN4 P38 BIN3 P39 ROUT6 P130 ROUT8 P132 BOUT1 P91 BOUT7 P100 GOUT2 P109 GOUT8 P117 ROUT1 P122 ROUT4 P127 ROUT9 P133 BOUT3 P94 GOUT1 P108 GOUT9 P118 GOUT4 P111 GOUT7 P114 GOUT5 P112 ROUT0 P121 R...

Page 61: ...k R517 XX R518 3 3V 2 JL502 PDRV_SEN B PDRV_SCLK PDRV_SDA T 4 3 2 1 5 6 7 8 TC7WH34FU TE12R IC504 BUS BUFF 10V 0 1 B C522 3 3V 2 25V 47 C521 JL503 1 2 3 4 5 PQ20WZ1U IC503 15 5V REG 22 RB502 1 2 3 4 5 6 7 8 22 RB503 1 2 3 4 5 6 7 8 10 9 8 7 6 5 4 3 2 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 CXA7004 IC501 LCD_DRIVER G P1 DGN...

Page 62: ...2 3 3V 2 JL602 JL603 22 RB602 1 2 3 4 5 6 7 8 22 RB603 1 2 3 4 5 6 7 8 10 9 8 7 6 5 4 3 2 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 CXA7004 IC601 LCD_DRIVER R P1 DGN D P2 DGN D P3 SENB P4 SCLK P5 SDAT P6 ADDR0 P7 ADDR1 P8 AGND P9 AGN D P10 REFIN P11 VCC P12 SIG_C P13 VCOM_OUT P14 PVCC P15 SIG_OUT6 P16 SIG_OUT5 P17 SIG_OUT4 P...

Page 63: ... 3 3V 2 JL652 JL653 22 RB652 1 2 3 4 5 6 7 8 22 RB653 1 2 3 4 5 6 7 8 10 9 8 7 6 5 4 3 2 1 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 CXA7004 IC651 LCD_DRIVER B P1 DGND P2 DGND P3 SENB P4 SCLK P5 SDAT P6 ADDR0 P7 ADDR1 P8 AGND P9 AGND P10 REFIN P11 VCC P12 SIG_C P13 VCOM_OUT P14 PVCC P15 SIG_OUT6 P16 SIG_OUT5 P17 SIG_OUT4 P18 P...

Page 64: ... R752 10V 0 1 B C715 1 16W CHIP 10k R741 10V 0 1 B C714 1 16W CHIP 10k R737 1 16W CHIP R723 10k 10V 0 1 B C706 100 RB707 1 16W CHIP 10k R732 1 16W CHIP 2 2k R722 1 16W CHIP 2 2k R721 0 RB702 1 2 3 4 5 6 7 8 1 16W CHIP 47k R714 1 16W CHIP 47k R715 1 16W CHIP 47k R716 1 16W CHIP 2 2k R719 1 16W CHIP 2 2k R720 1 16W CHIP 4 7k R711 1 16W CHIP 4 7k R712 I2C_400K 10V 4 7 F C705 1 16W CHIP 10k R718 1 16W...

Page 65: ...0V 0 1 B C817 10V 0 1 B C818 10V 0 1 B C819 10V 0 1 B C823 0uH FB813 1 16W CHIP 2 2k R835 1 16W CHIP 2 2k R829 1 16W CHIP 2 2k R832 JL001 NNCD5 6LG T1 D809 PROTEC T TP801 XX 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24P CN804 PCONT FAN_CONT1 PPROT GND GND FAN B FAN B GND GND SUB 6V GND GND 6V 6V GND GND D3 3V D3 3V GND GND 17V 17V GND GMD 25V 47 C826 0uH FB823 10V 0 1 B C827 1...

Page 66: ... 470k R962 MA3J14700LSO D905 PROTECT CHIP 0 R925 1 16W CHIP 47 R937 10V 4 7 F C904 CHIP 0 R927 1 16W CHIP 150 R919 CHIP 0 R907 1 16W CHIP 47k R931 1 16W CHIP 150 R922 1 16W CHIP 150 R915 J902 16V 0 01 B C901 V_IN R939 XX XX R940 CHIP 0 R934 CHIP 47 R935 1 16W TH901 10V 10 F C912 10V 10 F C913 5V 1 10V 0 1 B C938 4 3 2 1 5 6 7 8 TC7WH125FK TE85R IC915 3STATE_BUFF G1 A1 Y2 GND A2 Y1 G2 VCC TILT TILT...

Page 67: ...A6 A5 A4 A3 A2 A1 C 4 10 TC74VHCT540AFT EL IC410 8 15 16 10 14 13 12 11 9 6 7 4 2 3 1 VCC GND 20 19 18 17 5 C 4 10 TC7WH125FK IC402 G1 A1 Y2 GND VDD G2 Y1 A2 1 2 3 4 8 7 6 5 C 5 10 6 10 7 10 CXA7004 IC501 IC601 IC651 D_IN 1 D_IN 2 D_IN 3 D_IN 4 D_IN 5 D_IN 8 D_IN 9 D_IN10 D_IN11 D_IN 0 D_IN 7 D_IN 6 CLK FRP PRG DIRC DGND V DD AGND AGND AGND STATUS V CC FRINV PV CC VCOM_OUT SIG_OUT 6 SIG_OUT 5 SIG_...

Page 68: ...1 B 1 Y GND VCC 2 B 2 A 2 Y C 10 10 SN75453BPSR IC904 1 5 2 4 3 6 7 8 SELECT A SELECT B 3 2 1 0 3 2 1 0 INH Y1 Y3 Y Y1 Y0 VEE VSS X3 X0 X X1 X2 VDD A B 9 12 14 15 11 16 13 10 C 10 10 TC74HC4052AFT EL IC902 G1 A1 Y2 GND VDD G2 Y1 A2 1 2 3 4 8 7 6 5 C 10 10 TC7WH125FK TE85R IC915 1 19 18 17 16 15 11 12 13 14 20 LOUDL IN2L IN1L VS CREF IN3R LOUDR IN2R IN1R IN3L 2 3 4 5 6 7 8 9 10 RECOUTL OUTL CSM SDA...

Page 69: ...SEC2422C D11 POWER_LED HN1D03FU TE85R D12 PROTECT HN1D03FU TE85R D13 PROTECT 1 2 3 4 5 6 7 8 9 10 11 12 12P CN10 Power_ON Power_ON POWER LED POWER LED SUB 3 3V SUB 3 3V KEY 4 KEY 4 KEY 0 KEY 0 GN D GN D JL10 10V 0 1 B C10 DTA114EUA T106 Q10 SW DTA114EUA T106 Q11 SW S15 1 16W CHIP 2 7k R13 1 16W CHIP 1 2k R15 1 16W CHIP 680 R16 1 16W CHIP 390 R17 1 16W CHIP 270 R19 1 16W CHIP 560 R21 HN1C01FU TE85R...

Page 70: ...751 L TO C BOARD 9 10 CN803 PIN4 5 CN70 D70 L A SIDE SUFFIX 11 L B SIDE SUFFIX 11 1 16W CHIP 47 R80 10V 10 F C80 VCC OUT GND1 GND2 RS 140 T IC80 SIRCS_RECEVER 1 2 3 3P CN80 SUB 5V SIRCS GND 1 16W CHIP 220k R81 NR B SS1751 NR TO C BOARD 9 10 CN803 PIN 1 to 3 C80 CN80 IC80 R80R81 NR A SIDE SUFFIX 11 NR B SIDE SUFFIX 11 ...

Page 71: ...3 J L 2 0 4 J L 2 0 5 J L 2 0 6 J L 2 0 7 J L 2 0 8 J L 2 0 9 J L 2 1 0 J L 2 1 1 J L 2 1 2 Q 2 0 3 Q 2 0 4 Q 2 0 5 Q 2 0 6 Q 2 1 0 Q 2 1 1 Q 2 1 2 Q 2 1 3 Q 2 1 5 R 1 0 6 R 1 0 7 R 1 0 8 R 1 1 0 R 1 1 1 R 1 1 2 R 1 1 5 R 1 1 6 R 1 1 8 R 2 0 9 R 2 1 0 R 2 1 4 R 2 1 5 R 2 1 8 R 2 2 0 R 2 2 1 R 2 2 2 R 2 2 3 R 2 2 4 R 2 2 7 R 2 2 8 R 2 3 2 R 2 3 3 R 2 3 4 R 2 3 5 R 2 3 6 R 2 4 0 R 2 4 1 R 2 4 2 R 2 ...

Page 72: ...P 330k R116 1 10W CHIP 22k R117 1 10W RN C P 10k R118 35V 47 C111 50V 0 1 B C112 2SA1213Y TE12L Q102 PFC ON OFF SWITC H 1 10W CHIP 4 7k R119 1 10W CHIP 10k R120 4 3 2 1 5 6 7 8 MC34262DR2 IC102 PFC CONTROL F B COMP MULTI ISENSE ZERO GND DRIVE VCC VC C POWER_ON DC DC 1 3 3P CN102 BL K DC DC 1 10 2 5 4 9 3 7 6 200uH L103 1 3 3P CN101 WH T AC N AC L 250V 4700p E C102 250V 4700p E C103 5W RB 0 1 R104 ...

Page 73: ... 10W CHIP 10k R264 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24P CN201 GND GND 17V 17V GND GND D3 3V D3 3V GND GND 6V 6V GND GND SUB5V GND GND FAN B FAN B GND GND PPRO T FAN CONT1 PCONT SUB 5 D3 3V 6V 17V JL204 4 3 2 1 5 6 7 8 UPC393G2 E2 IC203 DELA Y OUT1 IN1 IN1 GND IN2 IN2 OUT2 VCC 4 7uH L207 10V 120 C230 4 5 6 3 2 1 LTC1772CS6 IC205 D3 3V D D CONVERTOR CONT ITH RUN GND VFB...

Page 74: ... commercial leakage tester such as the Simpson 229 or RCA WT 540A Follow the manufacturers instructions to use these instruments 2 A battery operated AC milliammeter The Data Precision 245 digital multimeter is suitable for this job 3 Measuring the voltage drop across a resistor by means of a VOM or battery operated AC voltmeter The limit indication is 0 75 V so analog meters must have an accurate...

Page 75: ...Printed in Japan Sony Corporation 2003 9 16 B P Company 2003 VPL ES1 SY VPL ES1 CH E 9 870 387 01 ...

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