SMC Networks HRR010-A-10 Series Operation Manual Download

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HRX-OM-X084-E

Operation Manual

Installation

･

Operation

Original Instructions

Thermo-chiller

HRR010-A-10-



HRR010-A-20-



HRR010-W-10-



HRR010-W-20-



Keep this manual available whenever necessary

Summary of Contents for HRR010-A-10 Series

Page 1: ...Operation Manual Installation Operation Original Instructions Thermo chiller HRR010 A 10 HRR010 A 20 HRR010 W 10 HRR010 W 20 Keep this manual available whenever necessary 2021 SMC CORPORATION All Rig...

Page 2: ...ion and operation of the product Only people who understand the basic operation of the product through this manual or who perform installation and operation of or have basic knowledge about industrial...

Page 3: ...Number of Product 2 1 2 1 1 HRR010 A 10 2 1 2 1 2 HRR010 W 10 2 2 2 1 3 HRR010 A 20 2 3 2 1 4 HRR010 W 20 2 4 2 2 Name and Function of Parts 2 5 2 2 1 HRR010 A 10 20 2 5 2 2 2 HRR010 W 10 20 2 6 2 3 F...

Page 4: ...5 3 5 Standard setting menu 5 8 5 3 6 Alarm Setting Menu 5 9 5 3 7 Communication setting menu 5 10 5 3 8 Reset menu 5 11 5 3 9 Information Monitor Setting Menu 5 11 5 4 Basic setting mode 5 12 5 4 1 S...

Page 5: ...aning 8 1 8 1 Quality Control of Circulating Fluid and Facility Water 8 1 8 2 Inspection exchange cleaning 8 2 8 2 1 Daily check 8 2 8 2 2 Monthly check 8 4 8 2 3 Inspection every 3 months 8 5 8 3 Sto...

Page 6: ...5 1 HRR010 A 10 9 11 9 5 2 HRR010 W 10 9 11 9 5 3 HRR010 A 20 9 12 9 5 4 HRR010 W 20 9 12 9 6 Pump capacity 9 13 9 6 1 HRR010 A W 10 9 13 9 6 2 HRR010 A W 10 T1 9 13 9 7 Required facility water flow f...

Page 7: ...uld read and understand the safety related information in this manual carefully before starting work The safety manager is responsible for strictly observing safety standards but responsibility in res...

Page 8: ...ing to severity DANGER WARNING CAUTION 1 3 2 Definition of Serious injury and Minor injury Serious injury This term describes injuries that result in after effects including loss of eyesight burns ele...

Page 9: ...needed when contacting an SMC sales distributor How to read the serial number y R 001 April 2020 W R 001 Year Symbol Remarks Month Symbol Remarks Serial no 2020 y Repeat ed from A to Zin alphab etical...

Page 10: ...r sick condition which might cause an accident Do not remove the panels except for the cases permitted in this manual Do not remove the panels during operation Do not handle this product by any means...

Page 11: ...y equipment 1 Turn off the power supply switch on the front of the product to stop the operation of the thermo chiller Fig 1 2 Location of the switch for the power supply 2 Be sure to shut off the bre...

Page 12: ...al of the product must be handled by a specialized industrial waste disposal agency in accordance with local laws and regulations Only maintenance personnel or qualified people are allowed to open the...

Page 13: ...1 8 Material Safety Data Sheet MSDS 1 7 1 8 Material Safety Data Sheet MSDS If the material safety data sheets of chemicals used in this product are needed contact an SMC s sales distributor Any chemi...

Page 14: ...HRX OM X084 Chapter 1 Safety Instructions 1 8 Material Safety Data Sheet MSDS HRR Series 1 8...

Page 15: ...Cooling capacity Cooling method Piping thread type Null Rc F G Rc G conversion fitting is included N NPT Rc NPTconversion fitting is included Power supply A Air cooled refrigerator type 1 phaseAC100V...

Page 16: ...N NPT Rc NPTconversion fitting is included Option 1 It is not possible to select only option D When DI control is needed select option DM 2 Only option Z or Z1 can be selected Power supply U W Water c...

Page 17: ...luded Power supply A Air cooled refrigerator type 1 phaseAC200 to 230V 50 60Hz 20 Option 1 It is not possible to select only option D When DI control is needed select option DM 2 Only option Z or Z1 c...

Page 18: ...Rc NPTconversion fitting is included Option 1 It is not possible to select only option D When DI control is needed select option DM 2 Only option Z or Z1 can be selected Power supply U W Water cooled...

Page 19: ...20 Fig 2 5 Names of the parts Table 2 1 Accessory list 1 In the case of option Z not included 1 Operation manual 2 copies English 1 copy Japanese 1 copy 2 Power supply connector 1 pc 3 Particle filter...

Page 20: ...of the parts Table 2 2 Accessory list 1 In the case of option Z not included 1 Operation manual 2 copies English 1 copy Japanese 1 copy 2 Power supply connector 1 pc 3 Particle filter element 1 1 pc...

Page 21: ...port The circulating fluid flows out from the outlet port Circulating fluid return port The circulating fluid returns to the return port Drain port Port to drain the circulating fluid out of the tank...

Page 22: ...yed on the digital display 8 lamp Lights up when pump output setting value is displayed on the digital display 9 RUN lamp Lights up when the product is started and in operation 4 10 ALM lamp Lights up...

Page 23: ...ow the instructions shown below for transport Only persons who have sufficient knowledge and experience about the product and system are allowed to transport and set up the product Especially pay atte...

Page 24: ...microwaves Location that is subjected to potential lightning srtike Location at altitude of 3000m or higher except during product storage and transport Refer to below for details Location where the p...

Page 25: ...ng to the table below 1 Max ambient temp Use the product in lower ambient temperature than the described value at each altitude 2 Cooling capacity correction coefficient Coefficient to calculate the c...

Page 26: ...air exhaust vent on a wall at a high level and an air inlet on a wall at a low level Table 3 1 Amount of radiation and required ventilation Model Heat radiation kW Required ventilation amount m3 min...

Page 27: ...adiated kW Facility water temp range o C Required facility water flow rate l min Facility water temprature 25 32 35 HRR010 W 10 20 Approx 2 5 to 35 Rating 25 6 10 13 The water cooled product radiates...

Page 28: ...ough space for the ventilation for the product Otherwise it may cause a lack of cooling capacity or and stoppage of the product Ensure there is enough space for maintenance The temperature of the outl...

Page 29: ...ice such as atrailer Mount the product using the fixing holes in the front of the product Use M5 M6 screws bolts or equivalent to the fix the product Do not drag this product after mounting as the fee...

Page 30: ...the product to prevent the external force of cables being applied to the terminals Incomplete wiring or improper securing of wiring may cause electrical shock or excessive heat and fire Ensure a stab...

Page 31: ...the UL standard For the product operation in the UL compliant conditions the conditions shown below must be satisfied Use power supply of overvoltage category 2 transient overvoltage 2500 V or less 1...

Page 32: ...ause fire and electric shock Wire with an applicable cable size and terminal Forcibly mounting with an unsuitably size cable may result in heat generation or fire Be sure to lock out and tag out the b...

Page 33: ...ctor 4 Connect the other end of the cable to crimped terminals that are connectable to the power supply facility Fig 3 3 Cable connection 5 Insert the power supply connector to the power supply connec...

Page 34: ...ut output communication specification 1 When using the power supply of this product make sure that the total load current is 500 mA or less 2 Refer to 3 3 6 Wiring of contact output signal Item Specif...

Page 35: ...put signal 1 Output Run status signal N O type 14 Contact output signal 2 Output Remote signal N O type 15 Contact output signal 3 Output Alarm signal N C type Internal circuit 1k 4 7k 1k 4 7k 11 4 12...

Page 36: ...input signal 1 function selection in Communication setting menu from OFF initial setting value to RN ST Tips This product has two input signals These can be customized depending on the customer s app...

Page 37: ...signal 3 Alarm status signal output N C While alarm being generated Contact open While alarm not being generated Contact closed With power supply shut off Contact open Tips This product has three outp...

Page 38: ...y remote control Refer to Operation Manual Communication Function for more details RS 485 communication connector The following connector is used for this product as a connector for RS 485 communicati...

Page 39: ...ter 31 thermo chillers can be connected at maximum Fig 3 8 Connection of RS 485 Tips Both ends of the communication connection the end nodes need to be connected to the host computer With or without t...

Page 40: ...wing connector is used for this product as RS 232C communication connector Please prepare suitable mating connector Table 3 9 RS 232C communication connector Connector specification this product side...

Page 41: ...nect the piping at the piping port with specific wrench when tightening Incorrect piping can burst in service Use non corrosive material for fluid contact parts of circulating fluid and or facility wa...

Page 42: ...this adapter How to connect piping 1 Ensure that the power source and the power supply of the Product is turned off or the power plug is disconnected 2 This product generates an alarm and stops runnin...

Page 43: ...ipment Fig 3 11 How to connect piping For water cooled type Tightening torque Rc1 2 28 to 30N m Rc3 8 22 to 24N m To the inlet From the outlet From the user s water source outlet To the user s water s...

Page 44: ...cuit Description Size 1 Valve Rc1 2 2 Pressure gauge 0 to 0 5MPa 3 Pipe hose etc inside diameter 15 or more Thermo chiller Circulating fluid return port Circulating fluid outlet Facillity water outret...

Page 45: ...hich satisfies the water quality standard shown inTable 8 1 or a 15 aqueous solution of ethylene glycol 4 After filling to the specified level turn the lid clockwise to close Fig 3 13 Fill of circulat...

Page 46: ...HRX OM X084 Chapter 3 Transport and Setting Up 3 5 Fill of circulating fluid HRR Series 3 24...

Page 47: ...uid level gauge Bypass valve for other than option Z Check that the bypass valve open When delivered the bypass valve of this product is in the open state Facility water piping for water cooled type C...

Page 48: ...lights up and operation starts When you operate for the first time after piping the circulating fluid in the tank decreases until the circulating fluid is filled in the piping An alarm occurs when th...

Page 49: ...s Z and Z1 AL18 High circulating fluid discharge temp AL19 High circulating fluid return temp AL21 High circulating fluid discharge pressure AL22 Low circulating fluid discharge pressure AL24 Memory a...

Page 50: ...et within the range of 0 to 9999 seconds The factory setting is 0 seconds Therefore when an alarm occurs the operation is as in operation mode 1 the operation of the pump stops and the product stops H...

Page 51: ...ut 10 seconds of operation to prepare to stop before it stops During the stopping preparation the RUN lamp flashes Fig 4 5 Stopping the product 4 2 4 Cautions for re start Allow at least 3 minutes bef...

Page 52: ...by this product does not include flow through the bypass Please note that as the circulating fluid discharge pressure decreases when the valve is opened the display flow rate of this product will dec...

Page 53: ...refrigerator dustproof filter DI filter is replaced it is displayed 5 4 4 4 Monitor Menu Displays the temperature of the freezing circuit pressure and ambient temperature 5 5 2 5 Standard setting menu...

Page 54: ...Allarm number Alarm number minimum AL02 ALXX MENU AL XXALM Ma no M ma Maintenance notif M n n T01 M no N M TNN ANT MENU T02 Basic setting mode 212 circulating fluid return temp 014 Circulating fluid o...

Page 55: ...intenance notification number Maintenance number maximum Maintenance notification menu Maintenance notification number T01 Maintenance notification number Notification number Minimum TNN ANT M ENU T02...

Page 56: ...ic setting mode 10 READY HBAND TEMP READYband width Upper Limit 10 READY LBAND TEMP READY Band width Lower Limit 180 READY TIME TEMP READY stabilization time 600 READY START TEMP READY alarm monitorin...

Page 57: ...T01 Contact output 2 selected maintenance DOUT2 MANT CODE OUT1 T01 Contact output 3 selected maintenance DOUT3 MANT CODE DOUT3 ALARM CODE DOUTI MANT CODE AL h nnn Alarm history menu MENU AL17 Alarm T...

Page 58: ...occurring This menu will not be displayed if notice for maintenance has not occurred Upper stage White Lower stage Green TOP screen ALM ALM No 1 screen AL01 LOW LEVEL FLT No 2 screen AL02 LOW LEVEL W...

Page 59: ...n air cooled type Upper stage White Lower stage Green TOP screen MON MENU No 1 screen Temperature of the compressor inlet REF TEMP No 2 screen Ambient temperature 1 AMB TEMP No 3 screen Pressure of hi...

Page 60: ...Unused 15 0 EXT LO TEMP LIMIT No 14 screen Unused 10 EXT TIME SEC No 15 screen TEMP READY bandwidth upper limit 1 0 0 1 to 9 9 READY H BAND No 16 screen TEMP READY bandwidth lower limit 1 0 9 9 to 0...

Page 61: ...UT P No 13 screen Changing of AL15 Circulating fluid temperature drop OFF OFF WRN FLT TEMP OUT LO ALARM No 14 screen Output setting of AL15 Circulating fluid temperature drop ON OFF ON TEMP OUT LO OUT...

Page 62: ...t input signal 2 type ALT ALT MT D IN2 SW TYPE No 11 screen Contact input signal 2 operation A A B D IN2 CON TYPE No 12 screen Contact output signal 1 function RUN 1 D OUT1 SEL No 13 screen Contact ou...

Page 63: ...OFF OFF ON DI VALVE 5 5 6 ScreenNo Item Display unit Reference page Upper stage White Lower stage Green TOP screen MENU No 1 screen Model Cooling capacity method XXXXXX No 2 screen Model Power supply...

Page 64: ...e are displayed on the digital display Alarm display screen See 5 4 3 appears when an alarm is generated Circulating fluid temperature setting 2 Press the ENT key the set temperature will blink and th...

Page 65: ...e will blink and the set value can be changed Change the set value by pressing the key After changing the set value set it by pressing the ENT key After setting the value blinking will end The factory...

Page 66: ...n alarm is occurring the TOP screen of the alarm display menu is displayed When the MENU key is pressed while on the TOP screen of the alarm display menu the next menu screen is displayed Alarm displa...

Page 67: ...To reset a notice for maintenance refer to 5 5 6 Reset menu When a notice for maintenance is generated X is displayed on the display panel Table 5 4 1 shows the contents of the notice for maintenance...

Page 68: ...e TOP screen of the notice for maintenance menu 2 Press the key Displays the notice for maintenance number currently occurring in order of maintenance notification number 3 Press the key If more than...

Page 69: ...tting menu Alarm setting menu Communication setting menu Reset menu Information Monitor Menu Alarm history menu 5 5 2 Display contents of monitor menu The following sensor values not displayed in Main...

Page 70: ...oled type Pressure of high pressure refrigerant circuit 4 Press the key Displays pressure of high pressure refrigerant circuit Pressure of low pressure refrigerant circuit 5 Press the key Displays pre...

Page 71: ...ation start stop is possible To activate the key lock press the ENT key OFF indication flashes If you press the key while it is flashing it switches to the On display Pressing the ENT key terminates t...

Page 72: ...the key click sound press the ENT key ON indication flashes Pressing the key while flashing will switch to OFF When the ENT key is pressed the flashing ends and the key click sound turns OFF Alarm bu...

Page 73: ...munication is used The circulating fluid temperature sent by serial communication is the circulating fluid temperature which is displayed on the thermo chiller the circulating fluid temperature after...

Page 74: ...re OFF Control the temperature so that the discharge temperature of the circulating fluid is circulating fluid temperature set value Example of MODE 1 When the offset temperature is 1 o C the thermo c...

Page 75: ...F flashes press the key select OFF MD1 MD2 MD3 and confirm with ENT key Offset temperature 7 Press the key Displays offset temperature setting screen To change the offset temperature press the ENT key...

Page 76: ...By pressing the key always OPEN or always CLOSED can be set Selection item Solenoid valve operation CTRL The solenoid valve opens and closes to control the conductivity OPEN Solenoid valve always ope...

Page 77: ...water piping is selected Electric conductivity hysteresis The electric conductivity control hysteresis can be set within a range of 0 1 to 10 0 S cm The initial value is 5 0 S cm For the control image...

Page 78: ...wer temperature range Alarms can also be assigned Similar functions include TEMP OUT signal and NOT TEMP READY signal Here is an example showing these relationships TEMP READY function setting example...

Page 79: ...larm OFF State 5 Although it is out of band width READY signal continues as READY is out of time State 6 Time when READY disappears after 30 sec has elapsed the READY signal OFF alarm report TEMP OUT...

Page 80: ...isplays Maximum temperature range of temperature range monitoring function setting screen Temperature range monitoring function When the circulating fluid temperature rises falls alarms AL 14 circulat...

Page 81: ...s triggered TEMP OUT output ON State 2 Enter temperature monitoring upper and lower limit range TEMP OUT output OFF State 3 Manual reset of alarm AL 14 cancellation State 4 AL 15 warning is issued bec...

Page 82: ...ature range lower limit alarm switching set to WRN 12 Add output of temperature range lower limit alarm Set to ON State 1 An alarm AL 14 is issued when the chiller is activated TEMP OUT output ON Stat...

Page 83: ...temperature range monitoring function 22 Press the key Displays Low temperature limit of temperature range monitoring function setting screen For the function refer to P 5 29 P 5 30 Temperature range...

Page 84: ...Dust filter replacement time 26 Press the key Displays dust filter replacement time setting screen Dust filter replacement time The maintenance time of the dust filter can be set by the user as a rem...

Page 85: ...temperature control speed The initial value is 0 The higher the value the temperature control will be fast The smaller the value the temperature control will be slow 5 5 4 Alarm setting menu For some...

Page 86: ...lating fluid discharge pressure rise 4 Press the key Displays screen for setting the detection time of the circulating fluid discharge pressure rise alarm When the circulating fluid discharge pressure...

Page 87: ...e detection time of the low flow rate alarm In the case of option Z Z1 this item will not be displayed When the circulating fluid flow rate is below the threshold for this set amount of time alarm AL1...

Page 88: ...ing The user can change the threshold of AL12 electric conductivity rise Setting range 0 4 to 46 0 S cm Initial value 45 0 S cm Setting of NOT TEMP READY alarm 10 Press the key Displays screen for cha...

Page 89: ...it can be set as follows Chane NOT TEMP READY alarm OFF Output of NOT TEMP READY signal ON Changing of circulating fluid temperature rise 12 Press the key Displays screen for changing the chiller beha...

Page 90: ...Changing of circulating fluid temperature drop alarm behaviour 14 Press the key Displays screen for changing the chiller behaviour when the circulating fluid temperature drop alarm occurs The user ca...

Page 91: ...water cooled type Operation for alarm AL11 Ambient temperature alarm can be selected Set value Contents Initial value OFF Alarm is not generated WRN Operation of this product will continue when the al...

Page 92: ...age alarm can be selected Set value Contents Initial value OFF Alarm is not generated WRN Operation of this product will continue when the alarm occurs FLT Operation of this product will stop when the...

Page 93: ...ct input signal 1 is not detected When the signal is not detected for the set time the alarm is generated Setting range 0 to 10sec Initial value 0sec Switching of the contact input signal 2 23 Press t...

Page 94: ...the contact input signal 2 is not detected When the signal is not detected for the set time alarm is generated Setting range 0 to 10sec Initial value 0sec Switching of communication error alarm 26 Pre...

Page 95: ...d Setting range 0 to 9999sec Initial value 0sec About the continuation of the pump operation By setting this time some alarms allow to continue pump operation even when the alarm is generated The tabl...

Page 96: ...11 Ambient temperature is out of the range 3 OFF 1 AL11 AMB TEMP OUT AL12 Electric conductivity increase 4 WRN 5 AL12 DI ERROR AL13 NOT TEMP READY OFF 1 AL13 TEMP READY ERROR AL14 Circulating fluid te...

Page 97: ...generated Only X is displayed when a notice for maintenance is generated WRN Operation of this product will continue when the alarm occurs FLT Operation of this product will stop when the alarm occurs...

Page 98: ...Menu TOP screen is displayed the display is changed to the top of Communication setting menu Serial protocol 2 Press the key Displays screen for setting the serial protocol Select communication proto...

Page 99: ...tting the slave address Sets slave address Setting range 1 to 32 Initial value 1 Communication speed 6 Press the key Displays screen for setting the communication speed Selects the communication speed...

Page 100: ...input signal 1 Set value Contents Initial value ALT Alternate signal mT Momentary signal Contact input signal 1 Operation 9 Press the key Displays screen for setting the operation of the Contact inpu...

Page 101: ...l value ALT Alternate signal mT Momentary signal Contact input signal 2 Operation 12 Press the key Displays screen for setting the operation of the Contact input signal 2 Select the Contact input sign...

Page 102: ...al 2 Selected alarm status signal output Selected notice for maintenance signal output Contact output signal 1 Operation 14 Press the key Displays screen for setting the operation for the Contact outp...

Page 103: ...gnal 2 Displays the function for the Contact output signal 2 Set value Explanation Initial value Default setting No output signal Operation status signal output Remote status signal output Unused Read...

Page 104: ...01 to AL 32 Initial value AL 01 Contact output signal 2 Select maintenance 20 Press the key Displays screen for setting the selected maintenance of the Contact output signal 2 The alarm is valid when...

Page 105: ...be allocated to Contact output signal 3 Setting range AL 01 to AL32 Initial value AL 01 Set value Explanation Initial value Default setting No output signal Operation status signal output Remote stat...

Page 106: ...changed back to the default values Operation time Length of operaton are reset Reset menu TOP screen 1 When the MENU key is pressed while the Communication Setting Menu TOP screen is displayed the dis...

Page 107: ...peration time of the compressor 4 Press the key Displays screen for resetting the operation time of the compressor When the operation time of the compressor is reset the operation time becomes 0 hour...

Page 108: ...6 Press the key Displays screen for resetting operation time of the dust proof filter Displayed for air cooled type only When the operation time of the dust proof filter is reset the operation time be...

Page 109: ...n the display is flashing press key and select YES Then press ENT key DI solenoid valve forced open 8 Press the key Displays screen for setting DI solenoid valve Displayed for option DM Electric condu...

Page 110: ...nged to the Information Monitor Menu TOP screen Product No 2 Press the key Displays Compressor output Refrigeration Type and Thread for piping Power supply Option 3 Press the key Displays Power supply...

Page 111: ...p 8 Press the key Displays accumulated operation time of the pump Operation time is accumulated up to 1 000 000 hour Values are displayed alternately when exceeding 9999 hours Example of display 12 34...

Page 112: ...e displayed alternately when exceeding 9999 hours Example of display 12 345 hour 1 2345 alternately display Operation time of DI filter 12 Press the key Displays accumulated operation time of the DI f...

Page 113: ...a address is different 4201 FUNCTION is not supported 0101 Modbus format is different 0081 Slave address is different 0041 CRC is different 0021 LRC is different 0011 Chiller mode is ASCII but custome...

Page 114: ...sed while Information Monitor Menu TOP screen is displayed the display is changed to the Alarm History menu TOP screen Press key to display the latest alarm Older alarms are displayed by pressing key...

Page 115: ...1 to 48 0 S cm Set range of target electric conductivity 0 5 to 45 0 S cm 1 Set range of electric conductivity hysteresis 0 1 to 10 0 S cm 1 Default setting is set to Electric conductivity set value 2...

Page 116: ...Option T1 Inverter pump 6 3 1 Option T1 Inverter pump With option T1 Inverter pump The pump output set value can be changed This pump has a sealless structure Applicable model HRR010 A W 10 20 T1 Pump...

Page 117: ...and no Rack Mounting bracket 6 4 1 Option Y With feet and no Rack Mounting bracket Rack mounting brackets are removed as they are not necessary when the product is not mounted in a rack This option ha...

Page 118: ...parately by user Anti quake bracket material stainless thickness 1 5mm Part no Description Qty Applicable model HRR TK001 Anti quake bracket A Anti quake bracket B Nut M8 Bolt M8 2 2 4 4 HRR010 A W 10...

Page 119: ...ng clip When this option is selected the following functions cannot be used Flow rate display Alarm AL04 Leakage Alarm AL10 lower flow rate Alarm AL17 Flow rate failure 6 5 2 Option Z1 It is a specifi...

Page 120: ...HRX OM X084 Chapter 6 Option 6 5 Option Z HRR Series 6 6...

Page 121: ...Operation Manual for communication for details It is possible to read the alarm status using serial communication Refer to the Operation Manual for communication for details This product makes two typ...

Page 122: ...s are generated the alarm codes are displayed one by one by pressing the key Press the MENU key to display the TOP screen of the alarm menu Alarm number Alarm number maximum Alarm number AL01 LO W M L...

Page 123: ...r The alarm buzzer can only be stopped on this screen Press the RESET key The alarm buzzer is stopped Tips The alarm buzzer can be set not to make sound Refer to P 5 20 Alarm buzzer sound The procedur...

Page 124: ...ow to reset the alarm signal condition after eliminating the cause of the alarm Ensure that the alarm display screen is displayed Alarm can only be reset on this screen Press RESET key The alarm is re...

Page 125: ...hrough the chiller Adjust the by pass valve AL19 High circulating fluid return temp FLT AL19 RET TEMP FLT Return temp 45 o C or higher Insufficient chiller flow rate overload etc Increase the flow rat...

Page 126: ...ing The power supply switch is not turned on Turn on the power supply switch Failure of power supply switch Replace the power supply switch No power supply The breaker for the power supply is not turn...

Page 127: ...Copper mg L 0 1 or less 0 3 or less Sulfide ion mg L Not detected Not detected Ammonium ion mg L 0 1 or less 1 0 or less Residual chlorine mg L 0 3 or less 0 3 or less Free carbon dioxide mg L 4 0 or...

Page 128: ...should be clear and legible Check the functionality Check that the keys RUN STOP MENU ENT and operate correctly Circulating fluid temperature Check on the operation panel There should be no problem fo...

Page 129: ...eneration of smoke There should be no active alarm signal Facility water for water cooled type Check the facility water condition Temperature flow rate and pressure are within the specified range If t...

Page 130: ...ntilation port Air cooled type Removal of the dust proof filter 1 The dust proof filter is installed inside of filter panel in front of this product 2 Loosen filter panel holding screws by using cross...

Page 131: ...luid Replace the circulating water clean water periodically Ensure that the water has not been contaminated and that there is no algae growth Circulating water inside the tank must be clean and there...

Page 132: ...facility water system Water cooled type Clean the customer s facility water system and replace facility water Facility water quality must satisfy the criteria specified in Table 8 1 Quality criteria...

Page 133: ...rge of the facility Water 2 The strainer is installed on the back of the product Remove the strainer using a tool such as a spanner When removing the strainer product should be fixed to do not move 3...

Page 134: ...f the circulating fluid for the method of drain the circulating fluid from the product 3 After draining cover the product with vinyl etc and store 8 3 1 Discharge of the circulating fluid 1 Shut off t...

Page 135: ...come out from drain port and circulating fluid outlet When executing this operation tank cap should be closed and bypass valve should be opened 4 Particle filter is installed inside of this product Di...

Page 136: ...rculating fluid inside of filter case After discharging circulating fluid mount the resin filter case by hand tighten Caution Mounting of the case should be performed by hand tighten When the case is...

Page 137: ...e that there is no pressure applied inside the piping 3 Remove the piping from facility water inlet outlet port 4 Remove the cover panel on the back of the product using a cross slot screwdriver 3 fix...

Page 138: ...g Facility water will come out from facility water inlet port Fig 8 6 Discharge of the facility water 6 After draining the facility water securely tighten the air release plug 7 Install the cover pane...

Page 139: ...control function DI water pure water piping is selected a DI filter is installed inside this product When replacing the DI filter it is necessary to discharge the circulating fluid Wear protective eq...

Page 140: ...o the tube at this time Also please be careful not to damage the O ring Both the IN side and the OUT side have the same shape Remove the connection fitting on both sides and remove the DI filter 5 Ins...

Page 141: ...HRX OM X084 Chapter 8 Control Inspection Exchange and Cleaning HRR Series 8 4 Replacement of consumables 8 15...

Page 142: ...or 23 24 22 WLS Red Black White 1 2 3 Flow rate sensor 35 36 34 FL 25 26 CN1 2 2 CN7 1B 2B 3B 7 8 9 10 12 11 15 16 17 18 19 20 21 22 23 24 25 26 27 28 CN6 3 3 37 38 39 40 5 EV1 Orange Red Yellow Blue...

Page 143: ...ircuit symbol AC_CN Description Circuit symbol Description LS1 2 T1 3 PT1 2 EV1 2 PS1 3 DCPS CB Power socket Tank level switch Thermistor sensor Temperature sensor Electronic expansion valve Pressure...

Page 144: ...S2 Brown Blue 16 15 2 1 Red Black SVDI DI solenoid valve Water leakage detector 23 24 22 WLS Red Black White 1 2 3 Flow rate sensor 35 36 34 FL 25 26 CN1 2 2 CN7 1B 2B 3B 7 8 9 10 12 11 15 16 17 18 19...

Page 145: ...or number 3 Reference information Circuit symbol AC_CN Description Circuit symbol Description LS1 2 T1 3 PT1 2 EV1 2 PS1 3 DCPS CB Power socket Tank level switch Thermistor sensor Temperature sensor E...

Page 146: ...HRX OM X084 Chapter 8 Control Inspection Exchange and Cleaning 8 5 Electrical schematic diagram HRR Series 8 20...

Page 147: ...trical system Power supply 1 phase AC100V 50 60Hz 1 phase AC115V 60Hz Allowable voltage fluctuation 10 15 1 phase AC200 to 230V 50 60Hz Allowable voltage fluctuation 10 15 Circuit protector A 15 10 Ap...

Page 148: ...ht will increase by 1kg when option DM Electric conductivity control Applicable to deionized water pipimg is selected The weight will increase by 2kg when option T1 Inverter pump is selected 12 Copper...

Page 149: ...n 13 Facility water outlet system Temperature range 5 to 35 Pressure range MPa 0 3 to 0 5 Required flow 14 L min 6 Facility water pressure difference MPa 0 3 more Port size Rc3 8 Fluid contact materia...

Page 150: ...11 Weight when the circulating fluid and facility water for water cooled type is not included The weight will increase by 1kg when option DM Electric conductivity control Applicable to deionized wate...

Page 151: ...d on the IPCC AR4 Revised Fluorocarbons Recovery and Destruction Law Japanese law R134a 1 430 1 430 R404A 3 922 3 920 R407C 1 774 1 770 R410A 2 088 2 090 Note 1 This product is hermetically sealed and...

Page 152: ...2 Outline dimensions HRR Series 9 6 9 2 Outline dimensions 9 2 1 HRR010 A 10 20 For Option Y With feet and no Rack Mounting bracket refer to 6 4 Option Y With feet and no Rack Mounting bracket Fig 9 1...

Page 153: ...ocuments HRR Series 9 2 Outline dimensions 9 7 9 2 2 HRR010 W 10 20 For Option Y With feet and no Rack Mounting bracket refer to 6 4 Option Y With feet and no Rack Mounting bracket Fig 9 2 Outline dim...

Page 154: ...id circuit Refrigerant circuit Electric conductivity circuit For option DM Electric conductivity control 1 Excluded for options Z and Z1 2 Excluded for option Z Comp Expansion 1 Temp sensor Expansion...

Page 155: ...g capacity will be reduced by 300W when option T1 is selected 0 500 1000 1500 2000 10 15 20 25 30 35 40 Cooling capacity W Circulating fluid temperature 25 32 40 50Hz 0 500 1000 1500 2000 10 15 20 25...

Page 156: ...Circulating fluid temperature 50Hz 25 32 35 Facility water temp 0 500 1000 1500 2000 10 15 20 25 30 35 40 Cooling capacity W Circulating fluid temperature 60Hz 25 32 35 Facility water temp The coolin...

Page 157: ...HRX OM X084 Chapter 9 Documents HRR Series 9 5 Heating capacity 9 11 9 5 Heating capacity 9 5 1 HRR010 A 10 Fig 9 9 Heating capacity HRR010 A 10 9 5 2 HRR010 W 10 Fig 9 10 Heating capacity HRR010 W 10...

Page 158: ...capacity W Circulating fluid temperature 50Hz 40 32 25 5 Ambient temp 0 100 200 300 400 500 600 10 15 20 25 30 35 40 Heating capacity W Circulating fluid temperature 60Hz 40 32 25 5 Ambient temp 0 100...

Page 159: ...05 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 2 4 6 8 10 12 14 16 18 20 Pressure MPa Circulating fluid flow rate L min Outlet Allowable operatingrange Allowable operatingrange Return port Return port foropt...

Page 160: ...ow for water cooled type 9 7 1 HRR010 W 10 20 The amount of the facilitywater for the opution with rated circulating fluid cooling capacity which are described in fig 9 6 and fig 9 8 Fig 9 15 Required...

Page 161: ...ide this product unless you have been trained to do so DO NOT work inside this product unless you have been trained to do so DO NOT work inside this product unless you have been trained to do so DO NO...

Page 162: ...ide Outside Fluid leakage Humidity Temperature Right after setting up initial value Result Facility water For water cooled type Operation Display Operation panel Setting up conditions Present Not pres...

Page 163: ...4 The product was modified or altered in construction 5 The failure was a secondary failure of the product caused by the failure of equipment connected to the product 6 The failure was caused by a na...

Page 164: ...orm checks and maintenance daily checks and regular checks specified in the Operation Manual and Maintenance Manual 3 Record the check and maintenance results on the daily check sheet attached to the...

Page 165: ......

Page 166: ...are subject to change without prior notice and any obligation on the part of the manufacturer 2021 SMC Corporation All Rights Reserved 4 14 1 Sotokanda Chiyoda ku Tokyo 101 0021 JAPAN Tel 81 3 5207 82...

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SMC Networks HRR010-A-10 Series, Operation Manual

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