Sharp KP-19S Service Manual Download

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SHARP SERVICE MANUAL

ELECTRIC JAR POT

MODELS

KP-19S
KP-30S/ST
KP-36S

In the interests of user-safety (Required by safety regulations

in some countries) the set should be restored to its original

condition and onlyparts identical to those specifi ed should

be used.

TABLE OF CONTENTS

NAME OF PARTS AND SPECIFICATIONS ................................................................................

CAUTIONS FOR USE .................................................................................................................

CLEANING AND CARE ..............................................................................................................

WIRING DIAGRAM AND CIRCIUT DIAGRAM ..........................................................................

COMPONENTS REPLACEMENT PROCEDURE .......................................................................

INSPECTION AFTER ASSEMBLING ..........................................................................................

TROUBLESHOOTING GUIDE ....................................................................................................

SERVICE PARTS LIST .................................................................................................................

Page

3-4

6-10

12-13

14-20

SHARP CORPORATION

Summary of Contents for KP-19S

Page 1: ... restored to its original condition and onlyparts identical to those specified should be used TABLE OF CONTENTS NAME OF PARTS AND SPECIFICATIONS CAUTIONS FOR USE CLEANING AND CARE WIRING DIAGRAM AND CIRCIUT DIAGRAM COMPONENTS REPLACEMENT PROCEDURE INSPECTION AFTER ASSEMBLING TROUBLESHOOTING GUIDE SERVICE PARTS LIST Page 2 3 4 4 5 6 10 11 12 13 14 20 SHARP CORPORATION ...

Page 2: ...ver Model Power consumption W Rated voltage V Capacity max water volume l Pouring system Outside dimensions W x D x H mm Weight kg KP 19S KP 30S ST KP 36S 610 670 220 1 8 2 9 3 6 Manual air pressure operation 201 x 247 x 275 201 x 247 x 357 201 x 247 x 410 1 5 1 6 1 9 Push button for pouring water Pour Stop switch Steam outlet Connector Connected to body Power cord ass y Plug Inner lid packing Out...

Page 3: ...n electric shock and malfunctioning 8 Location 8 1 Do not use or place the unit on an unstable wet floor or adjacent to other heat generating apparatus as this will cause the unit to fall down deform itself or malfunction 8 2 Keep the pot away from child not to cause an accidental scald or injury 9 When plugging the power cord ass y Remove iron chip and dust from the connector plug and inner termi...

Page 4: ...E POLISHING POWDER HARD BRUSH THINNER ALCOHOL OR OTHER SOLVENT OTHERWISE THE SURFACE MAY BE DAMAGED OR DISCOLOURED 3 When the unit is not used for long periods of time Rinse the inner pot with water drain off by placing the body upside down Then wipe off moisture in the inner pot well 1 Cleaning 1 1 Body and Outer lid ass y Soak a soft cloth in water squeeze properly and wipe carefully 1 2 Inner p...

Page 5: ...5 CIRCUIT DIAGRAM WIRING DIAGRAM ...

Page 6: ... REPLACEMENT The inner lid packing is non durable parts When it is difficult to pour water please change the inner lid packing Fig 1 and Fig 2 How to remove Pull the inner lid packing off from the inner lid Fig 1 How to attach Remove the inner lid packing as directed in the following illustration Be sure that the inner lid packing can cover tightly into the inner lid brim Fig 2 Inner lid Inner lid...

Page 7: ...etach steam cap packing B by pull out of bellow cap B and outer lid cover 7 Detach the outer lid together with the outer lid cover assembly by remove the screw and unfastening the 4 claws at the outer lid 8 Now outer lid cover are free Note Push button and outer lid can not disassembly For replacement of the inner lid packing see the instruction on INNER LID PACKING REPLACEMENT Outer lid Bellow ca...

Page 8: ...e Heater set lead wire Bottom cover Neon lamp lead wire Lamp insulator cover Screw Bottom cover Bottom cover REMOVE OF PLUG PLATE ASSEMBLY Fig 8 1 Remove the bottom cover in accordance with REMOVE OF BOTTOM COVER 2 Push the claws and remove the plug plate out of the bottom cover 3 Now the plug plate ass y is free REMOVE OF NEON LAMP ASS Y 1 Remove the bottom cover in accordance with REMOVE OF BOTT...

Page 9: ...se cover 5 Now body is free Fig 9 Fig 10 Insert by approx 10 mm Connector lower Screen Glass pipe Connector upper The screen must be faced to arrow mark when glass pipe is inserted to connector lower Glass pipe Connector lower Screen REMOVE OF GLASS PIPE 1 Remove the body in accordance with REMOVE OF BODY 2 Disconnect the connector lower from the pipe of inner pot 3 Disconnect the glass pipe from ...

Page 10: ...gaged with welded mark of the inner pot Welded mark of the upper ring Fig 13 Fig 14 Handle Upper ring Upper ring Ball holder ass y REMOVE OF HEATER SET ASS Y 1 Remove the body in accordance with REMOVE OF BODY 2 Remove the nut at terminal ass y to release lead wire from the heater set ass y 3 Detach the mounting bracket by remove 2 screws holding the mounting bracket 4 Disconnect the connector low...

Page 11: ... after the performance test 3 Boiling and warming capacity 3 1 Fill the pot full of water up to the full water level and boil it Be sure that hot water temperature is more than 90 o C 3 2 After boiling the WARM lamp should light up instead of the BOIL lamp 3 3 Approximate one hour after boiling be sure that the hot water temperature still stays at 80 o C or more 4 Water discharge capacity After ch...

Page 12: ...eplace Internal wiring Erroneous wiring Correct wiring Terminal screw Loosened or missing Retighten Inlet terminal Thermostat Poor operation Replace no conduction BOIL indicator lamp lights up Heater set assembly Disconnection Replace but water is not heated Boiling continues Thermostat Poor operation Replace Internal wiring Erroneous wiring Correct wiring Outer lid ass y Not secured on the body S...

Page 13: ... water more than full water level Inner pot Perforated Replace Upper and lower Defective rubber joints Replace connectors Disconnected joints Set correctly Inner pot packing Deteriorated Replace Steam discharge route Stuffed with foreign matters Remove foreign matters Stained inner pot Inner pot Spot stain Caused by adhesion of iron content in water Explain the users that such adhesion does not af...

Page 14: ... 3C102 OUTER LID KP 19S FG PL 1 3C102MN OUTER LID KP 19S SK 1 2 6 3C1071 ASY BELLOW AS Y SERVICE SET 1 2 7 3X316 STEAM TUBE B 1 2 8 3C108B BELLOW CAP PACKING B 1 2 9 3X617 STEAM OUTLET TUBE 1 2 10 3C619 STEAM TUBE PACKING 1 2 11 3X509 INNER LID PACKING 1 2 12 3C607 INNER LID 1 2 13 3D205ASY INNER POT AS Y 1 2 14 3C123 INNER POT PACKING 1 2 15 3C2155 MOUNTING BRACKET 1 2 16 3C218ASY TERMINAL AS Y 1...

Page 15: ...1 3D1201SKASY BODY AS Y SK 1 2 27 3D402ASY BOTTOM COVER AS Y KP 19S FG PL 1 3D402JASY BOTTOM COVER AS Y KP 19S SK 1 2 28 3C307 LAMP INSULATOR COVER 1 2 29 3C415 ROTATING BASE KP 19S FG PL 1 3C415J ROTATING BASE KP 19S SK 1 2 30 3C4104ASY PLUG PLATE AS Y 1 ELECTRIC PARTS 3 1 3C4123ASY POWER CORD AS Y 1 3 2 3C2933SET TEMPERATURE FUSE SET 1 3 3 3D2313SET HEATER SET SERVICE SET 1 3 4 3B2121 THERMOSTAT...

Page 16: ...G PL 1 3C121MN LATCH KNOB KP 30S SK WL 1 2 4 3C119 LATCH SPRING 1 2 5 3C102 OUTER LID KP 30S 30ST FG PL 1 3C102MN OUTER LID KP 30S SK WL 1 2 6 3C1071 ASY BELLOW AS Y SERVICE SET 1 2 7 3X316 STEAM TUBE B 1 2 8 3C108B BELLOW CAP PACKING B 1 2 9 3X617 STEAM OUTLET TUBE 1 2 10 3C619 STEAM TUBE PACKING 1 2 11 3X509 INNER LID PACKING 1 2 12 3C607 INNER LID 1 2 13 3C122ASY INNER POT AS Y KP 30S 1 3C122TA...

Page 17: ...DY AS Y KP 30S SK 1 3C2101WLASY BODY AS Y KP 30S WL 1 3C2102FGASY BODY AS Y KP 30ST FG 1 3C2102PLASY BODY AS Y KP 30ST PL 1 2 27 3C402ASY BOTTOM COVER AS Y KP 30S FG PL 1 3C402JASY BOTTOM COVER AS Y KP 30S SK WL 1 3C402TASY BOTTOM COVER AS Y KP 30ST FG PL 1 2 28 3C307 LAMP INSULATOR COVER 1 2 29 3C415 ROTATING BASE KP 30S 30ST FG PL 1 3C415J ROTATING BASE KP 30S SK WL 1 2 30 3C4104ASY PLUG PLATE A...

Page 18: ...8B BELLOW CAP PACKING B 1 2 9 3X617 STEAM OUTLET TUBE 1 2 10 3C619 STEAM TUBE PACKING 1 2 11 3X509 INNER LID PACKING 1 2 12 3C607 INNER LID 1 2 13 3E205ASY INNER POT AS Y 1 2 14 3C123 INNER POT PACKING 1 2 15 3C2155 MOUNTING BRACKET 1 2 16 3C218ASY TERMINAL AS Y 1 2 17 3C206 UPPER RING 1 2 18 3C223 UPPER RING COVER 1 2 19 3C203 HANDLE 1 2 20 3C300 DELIVERY PIPE 1 2 21 3C312 DELIVERY BASE COVER 1 2...

Page 19: ... CODE DESCRIPTION Q TY PRICE FEC ELECTRIC PARTS 3 1 3C4123ASY POWER CORD AS Y 1 3 2 3C2933SET TEMPERATURE FUSE SET 1 3 3 3C2095SET HEATER SET SERVICE SET 1 3 4 3B2121 THERMOSTAT 91 o C 1 3 5 3C4931ASY NEON LAMP AS Y 1 ...

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