Sehan Electools SCOUT II Manual Download

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2010. 01. 15 2nd addition / Measuring mode added

2010.01.27 rev / I/O Pin configuration correction

2010.02.05 additional parameter 33,34,35,36

2010.03.26 page 21_ Added 7.8 Connecting to Hybrid HDC controller

2010.04.07 page 31-33_ Added 11.1-3 Protocol, data saving and monitoring

2010.04.15

page 30 _ Cable USB-RS232 code no. corrected

2010.05.11 page 23,24 pin 20 spare1 --> Mid-count signal correction

SCREW COUNTER MANUAL

SCOUT II

Summary of Contents for SCOUT II

Page 1: ...nal parameter 33 34 35 36 2010 03 26 page 21_ Added 7 8 Connecting to Hybrid HDC controller 2010 04 07 page 31 33_ Added 11 1 3 Protocol data saving and monitoring 2010 04 15 page 30 _ Cable USB RS232 code no corrected 2010 05 11 page 23 24 pin 20 spare1 Mid count signal correction SCREW COUNTER MANUAL SCOUT II ...

Page 2: ...ers 11 6 7 Parameters 12 7 Interface 14 7 1 25P I O interface 14 7 2 Input Negative common wiring 15 7 3 Input Positive common wiring 16 7 4 Output Positive common wiring 17 7 5 Output Negaitive common wiring 18 7 6 I O Wiring example 1 tower lamp sol valve 19 7 7 I O Wiring example 2 Inter Lock of two driver 20 7 8 Connecting to Hybrid HDC controller 21 8 Timing chart 23 9 Timing chart details fo...

Page 3: ...s operating condition 26 10 1 Auto start 26 10 2 Start Continuous ON 26 10 3 Start pulse Stop by time limit Optional 27 10 4 Start pulse Stop pulse 29 11 RS 232C USB COM port 30 11 1 Protocol details 31 11 2 Parameter change and save 32 11 3 Monitoring data output 33 12 PC software SCOUT II Manager 34 12 1 Software install 34 12 2 How to use 34 ...

Page 4: ... Maximum 4 screwdrivers with KT 38D v4 3 or FT 40D can share one program Only one 1 KT 38D with the version lower than v4 3 can be connected to Scout II 2 Main features of SCOUT II Maximum 5 screwdrivers can share one program of Scout 4 of KT 38D v4 3 or FT 40D through A B C D port 1 extra one through 25P I O OK NG judgment for each fastening Display of the remained screw number to be fastened Var...

Page 5: ... Numeric LED for the number of fastening screw Power Input 24VDC 1A for HDC controller Menu LCD Key Fastening result by NG OK RS232C Com port USB Com port A B C D 126 5 mm dia 5mm 33 mm 136 5 mm RJ 11 6P Screwdriver port KT 38D FT 40D 55 5 mm 55 5 mm ...

Page 6: ... screwdriver is connected Don t connect both KT 38D or FT 40D and HDC controller together to Scout II 6 Fastening results are displayed by NG or OK for every fastening In order to use NG OK judgment the different parameter setting can be saved on the program no from 1 to 8 7 Parameter setting is also possible on Scout Manager pc software It transmit the settings to Scout II The settings on program...

Page 7: ...pin RJ11 6pin Scout KT 38D FT 40D 7000007 USB cable A B type 1 8M part no PELZ943 AC adapter SMPS model PAG024M 24VDC 1A part no GCM6913 RS232 cable USB_A type 1 8M part no PELZ939 FT 40D KT 38D 25P I O cable M M 1 8M part no PELZ944 PLC HDC Hybrid controller ...

Page 8: ...til the power is off and on again Fastening time is monitored on Measuring mode Minimum and Maximum measured time can be saved on the selected program Factory setting password 0 Measuring Parameter Work Log in 1 WORK READY 0000000 0000mS PARAMETER PLEASE ENTER 07 CNT NUMBER 7 05 07 CNT NUMBER 7 05 RESET RESET MODE MODE PASSWORD 0000 PASSWORD LOGIN Password MODE log in untill re boot MEASURING 00 0...

Page 9: ... 1 to 8 Program DOWN Error and Cycle RESET Move to next MODE when only cycle reset Number UP 0 to 9 Number DOWN Log in enter Move the cursor left 1 Move back to work MODE without password login 2 Move to next Parameter MODE after password login PASSWORD 0000 PASSWORD LOGIN Factory setting password 0000 can be changed in P33 parameter Decrease count number 1 ...

Page 10: ...AMETER PLEASE ENTER 01 CNT NUMBER 1 05 Parameter Description setting data Number UP Parameter data Number DOWN Select Parameter Save data Move the cursor left Move to next Work MODE on Mode display Move back without saving data ...

Page 11: ...ed with the current Min Max data Number UP Parameter data Number DOWN 1 Move the cursor left 2 Cancel the last data in calculation Move to next Work MODE on Mode display MEASURING 00 0000 AVG 0000 Min time Max time last data Average value Display select Link and save the current data to the selected Program Move back without saving data ...

Page 12: ... with parameter 1 8 for number of screws P9 16 for minimum tightening time P17 24 for maximum tightening time Program Number of fastening Min time Max time 1 P1 P9 P17 2 P2 P10 P18 3 P3 P11 P19 4 P4 P12 P20 5 P5 P13 P21 6 P6 P14 P22 7 P7 P15 P23 8 P8 P16 P24 1st data 2nd data 3rd data ...

Page 13: ... ON Stop timer on P27 3 Start pulse ON Stop pulse ON 0 P26 Input signal type Select one of 2 signal type 0 Active High 0 1 1 Active Low 1 0 When Active Low is selected the only one 1 screwdriver A can be connected 0 P27 Timer setting for Cycle start stop type 2 of P25 Input screw tightening time limit after Cycle start signal Input 0 0 9 9 sec 0 No use 0 P28 Minimum time to judgement Set the minim...

Page 14: ...setting Select Enable Disable of monitoring data output through RS 232C port 0 Disable 1 Enable 0 P37 Mid Count signal setting Count complete signal come out after the set number of Mid Count signal during the cycle 0 No use 1 99 Count number 0 P38 Password Key in the password in 4 numbers Initial factory setting password is 0000 If the password is forgot click the P Init menu on Scout manager con...

Page 15: ...1 Program selecting PS1 P35 Enable 9 PS2 Program selecting PS2 P35 Enable 10 PS3 Program selecting PS3 P35 Enable 11 PS4 Program selecting spare 12 PS5 Program selecting spare 13 PS6 Program selecting spare 14 PS7 Program selecting spare 15 PS8 Program selecting spare 16 Cycle complete OK OUTPUT from controller 24VDC 50mA max 17 Cycle complete NG 18 Tightening OK 19 Tightening NG 20 Mid count comp...

Page 16: ...mmon wiring 7 6 5 4 3 2 1 SCOUT II External power 24VDC Input COM 8 9 10 11 12 13 14 15 24 Cycle Start Spare 1 PS1 PS2 PS3 PS4 PS5 PS6 PS7 PS8 Cycle Stop Cycle reset External torque up External motor RUN Driver Lock Return 24V ...

Page 17: ...mmon wiring 7 6 5 4 3 2 1 SCOUT II External power 24VDC Input COM 8 9 10 11 12 13 14 15 24 Return 24V Cycle Start Spare 1 PS1 PS2 PS3 PS4 PS5 PS6 PS7 PS8 Cycle Stop Cycle reset External torque up External motor RUN Driver Lock ...

Page 18: ...tive Common wiring Cycle complete OK Mid count complete No use Driver Lock 24VDC 100mA max 21 22 23 16 Return 24V External power 24V Output COM SCOUT II 25 Tightening OK Spare 2 17 18 19 20 Cycle complete NG Tightening NG ...

Page 19: ...ive Common wiring Cycle complete OK Mid count complete No use Driver Lock 24VDC 100mA max 21 22 23 16 Return 24V External power 24VDC Output COM SCOUT II 25 Tightening OK Spare 2 17 18 19 20 Cycle complete NG Tightening NG ...

Page 20: ...sors switch D sehan1 해외업체 DOGA Position controller sol valve jpg AC220V Solenoid valve AC220V Tower lamp NG DC12 24V Adapter Pin 25 Output com Positive Negative Pin 17 Cycle complete NG Pin 16 Cycle complete OK DC12 24V Relay DC12 24V Relay COM N O COM N O ...

Page 21: ... Adapter Pin 25 Output com Positive Negative DC24V Dual Relay Relay power Pin 20 Mid count complete Driver A Driver B Com A Com B N C N O N C N O Pin 20 Mid count complete Positive 24V Driver A pin 6 Ground Driver A pin 5 Lock Driver B pin 6 Ground Driver B pin 5 Lock DC24V Dual Relay 100mA ...

Page 22: ...38D SCOUT II 1 x 2 6 Torque up 3 5 Start 4 4 com 5 x 3 Lock 6 2 Ground 7 1 30V 8 x KT 38D SCOUT II 1 X 2 6 3 5 4 4 5 X 3 6 2 7 1 8 X KT 38D SCOUT II 1 1 8 KT 38D 1 8 6 SCOUT II 1 6 GROUND LOCK Customized cable details To Relay ...

Page 23: ...not USB interface of HDC controller works with Scout II The min max tightening time on Scout does not work for Hybrid HDC controller The only screw count number on Scout works for counter in HDC controller HDC Hybrid controller B side A side HDC Pin no Signal 2 RXD 3 TXD 5 Ground Pin no Signal 2 RXD 3 TXD 4 Ground USB B RS232C cable 2M B side A side Refer to Hybrid manual for selecting RS232 USB ...

Page 24: ... 23 8 Timing Chart example number of fastening screw is supposed to be three 3 Start Stop Fastening OK Fastening NG Cycle complete OK Buzzer NG OK NG OK NG OK NG OK NG OK ...

Page 25: ... Timing chart details for NG OK set up 9 1 Fastening OK 9 2 Fastening ERROR 1 TIME LAPSE Start Stop Min fastening time Max fastening time set range Start Stop Min fastening time Max fastening time set range ...

Page 26: ...ening ERROR 2 TIME OVER 9 4 Fastening ERROR 3 NO TORQUE UP Most common mistake in assembly Start Stop Min fastening time Max fastening time set range Start Torque Up No Torque Up Error P28 Minimum time to judgement ...

Page 27: ... fastening numbers 10 2 Start Continuous ON Scout starts counting the fastening number from the ON signal edge and keep counting till signal OFF If the number reaches to the target before signal OFF it makes the Cycle complete OK and provide Cycle end output signal Also it verify the Cycle complete NG If the ON status turned OFF which means that the fastening work is finished because the work piec...

Page 28: ...l pulse to the SCOUT when the work piece arrive at the work table the SCOUT will start to count the number of fastening by displaying set numbers After finish of all screws fastening the SCOUT gives cycle complete OK signal pulse 0 5s to PLC then PLC will arrange the next process In semi auto assembly line with belt conveyor system the operator can use the push button instead of PLC Pushing the bu...

Page 29: ...xample 2 Cycle start pulse signal without time limit on P27 Without the fastening time limit on P27 it can be a useful application with a pallet conveyor system with stopper as shown below The stopper does not go down keeping the work piece in work area if there is no Cycle complete OK signal from the Scout Cycle Start signal STOPPER Cycle complete OK Out signal makes the stopper down 0 10 Cycle S...

Page 30: ...e work piece move out to the next process before the cycle completed It have two signals for work piece coming IN and OUT using the optical or magnetic sensors Scout starts to count fastening numbers with Start signal and verify Cycle complete OK NG with Stop signal IN OUT Conveyor Belt system Sensors Work piece Work table ...

Page 31: ...port together with free PC software SCOUT II Manager The com port and cable specification is as below RS 232C Port RS 232C USB RS232 cable USB_A type 1 8M part no PELZ939 USB USB cable A B type 1 8M part no PELZ943 Pin no Signal 2 RXD 3 TXD 5 Ground Pin no Signal 2 TXD 3 RXD 4 Ground SCOUT II ...

Page 32: ...1byte 1byte 0 n byte 1byte 1byte Parity check range Name Word Description Packet start STX It means Packet start at the first of the message Packet finish ETX It means Packet end at the last of the message OK response ACK OK response on the message receipt NOK response NAK NOK response on the message receipt Packet end ETB It means the packet end of the first message of two blocks of long message ...

Page 33: ...5 BCC ETX Hexa code 5 3 H 2 0 H 2 0 H 2 1 H 2 0 H 2 0 H 2 1 H 3 5 H 1 4 A H Hexa code 34H 41H Hexa value of A in ASCII code 11 2 Parameter change and save 1 Save parameter PC Scout II STX S 1 1 1 2 2 2 2 BCC ETX 1 Parameter number 001 999 2 Data 0000 9999 Example Program 1 Number of screw 12 Min 500mS Max 750mS Screw STX S 0 0 1 0 0 1 2 BCC ETX Min time STX S 0 0 9 0 5 0 0 BCC ETX Max time STX S 0...

Page 34: ... data output 1 Fastening time 4 digits 2 Program number 1 8 1 digit 3 Error number 1 5 2 digits Error number details 1 Fastening Time Lapse Less than Min time 2 Fastening Tine Over Over than Max time 3 Fastening No Torque Up 4 Cycle Error 5 Cycle limit time over on P27 4 Count Number displayed on Scout II FND Remained screw number 5 OK NG judgement OK NG judgement details 1 Fastening OK 2 Fastenin...

Page 35: ...nager software require MS Dot Net framework v 2 0 or higher on your OS before installing Window 2000 and XP can be updated with Dot Net framework on the download center of Microsoft web site www microsoft com Microsoft NET Framework ver 2 0 For installation of SCOUT II Manager just copy the file SCOUT II Manager exe on your PC and double click for open 12 2 How to use Install the provided USB driv...

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