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  1.    SAFETY INSTRUCTIONS

INSTRUCTIONS FOR: 

METAL CUTTING BANDSAW

MODEL :

 

SM355CE

Thank you for purchasing a Sealey quality product. Manufactured to a high standard this product will, if used according to these instructions 

and properly maintained, give you years of trouble free performance.

IMPORTANT ! BEFORE USING THIS PRODUCT, PLEASE READ THE INSTRUCTIONS CAREFULLY.  MAKE CAREFUL NOTE OF SAFETY 

INSTRUCTIONS, WARNINGS AND CAUTIONS. THIS PRODUCT SHOULD ONLY BE USED FOR ITS INTENDED PURPOSE. FAILURE TO DO 

SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE.

1.1. 

ELECTRICAL SAFETY 

 WARNING! It is the user’s responsibility to read, understand and comply with the following:

You must check all electrical equipment and appliances to ensure that they are safe to use. You must inspect power supply leads, plugs and 

all electrical connections for wear and damage. You must ensure the risk of electric shock is minimised by the installation of appropriate safety 

devices. An RCCB (Residual Current Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD

(Residual Current Device) is used with all electrical products. It is particularly important to use an RCD with portable products that are plugged 

into an electrical supply not protected by an RCCB. If in doubt consult a qualified electrician. You may obtain a Residual Current Device by 

contacting your Sealey dealer. You must also read and understand the following instructions concerning electrical safety.
1.1.1  The 

Electricity At Work Act 1989

 requires all portable electrical appliances, if used on business premises, to be tested by a qualified  

 

electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2  The 

Health & Safety at Work Act 1974

 makes owners of electrical appliances responsible for the safe condition of the appliance 

 

and the safety of the appliance operator. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3  Ensure the insulation on all cables and the product itself is safe before connecting to the  

 

 

mains power supply. See 1.1.1 & 1.1.2 above and use a Portable Appliance Tester (PAT).

1.1.4  Ensure that cables are always protected against short circuit and overload.

1.1.5  Regularly inspect power supply, leads, plugs for wear and damage and all electrical  

 

 

connections to ensure that none are loose. 

1.1.6  Important: Ensure the voltage marked on the product is the same as the electrical power  

 

 

supply to be used and check that plugs are fitted with the correct capacity fuse. A 13 amp    

 

plug may require a fuse smaller than 13 amps for certain products, see fuse rating at right. 

1.1.7 

DO NOT

 pull or carry the powered appliance by its power supply lead.

1.1.8 

DO NOT

 pull power plugs from sockets by the power cable.

1.1.9 

DO NOT

 use worn or damage leads, plugs or connections. Immediately replace or have  

 

 

repaired by a qualified electrician. A U.K. 3 pin plug with ASTA/BS approval is fitted. In case of  

 

damage, cut off and fit a new plug according to the following instructions (discard old plug    

 

safely).

 

(UK only - see diagram at right). 

Ensure the unit is correctly earthed via a three-pin plug. 

 

a)  Connect the green/yellow earth wire to the earth terminal ‘E’.

 

b)  Connect the brown live wire to live terminal ‘L’.

 

c)  Connect the blue neutral wire to the neutral terminal ‘N’.

 

d)  After wiring, check that there are no bare wires, that all wires have been correctly connected, that the outer cable  

 

 

insulation extends beyond the cable restraint and that the cable restraint is tight.

 

Double insulated products are often fitted with live (BROWN) and neutral (BLUE) wires only. Double insulated products are always    

 

marked with this symbol  

   

To re-wire, connect the brown & blue wires as indicated above. DO NOT

 connect the brown or blue  

 

to the earth terminal.

1.1.10 

Cable extension reels.

 When a cable extension reel is used it should be fully unwound before connection. A cable reel with an RCD

 

fitted is recommended since any product which is plugged into the cable reel will be protected. The section of the cores of the cable is  

 

important and should be at least 1.5mm². However, to be absolutely sure that the capacity of the cable reel is suitable for this  

 

 

product and for others that may be used in the other output sockets, we recommend the use of 2.5mm² section cable.

Blue 

Neutral 

Wire

Yellow & Green 

Earth Wire 

Cable

Restraint

FUSE RATING

THIS PRODUCT MUST BE FITTED 

WITH A 

13 AMP FUSE

Brown

Live 

Wire

1.2 

GENERAL SAFETY

 

WARNING! 

Disconnect the bandsaw from the power source before servicing, changing accessories, or performing any other maintenance.

 

Familiarise yourself with the applications and limitations of the bandsaw, as well as the potential hazards.

 

Maintain the bandsaw in top condition. Keep it clean and keep blades sharp for best and safest performance. 

 

Use original Sealey spare parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

 

Keep all guards and fixing screws in place, tight and in working order. Check regularly for damaged parts. A guard or any other    

 

part that is damaged must be repaired or replaced before the saw is used further. Check also for incorrect alignment of moving  

 

parts, loose mountings, or any other condition that could affect the operation of the saw.

 

Ensure the space allocated for use and maintenance of the bandsaw is adequate, free from unrelated materials and has good lighting.

 

Wear approved eye and ear protection when operating the bandsaw. If dust is produced, wear an approved face or dust mask.

 

Keep children and unauthorised persons away from the work area, especially when the saw is in operation. 

 

Remove any adjusting keys and wrenches from the bandsaw before operating.

 

Ensure that large or oversized workpieces are supported at bed height. Ensure you use a suitable support for any workpiece that    

 

does not have a flat surface. Be cautious when cutting workpieces which are irregular in cross-section as the saw blade could be   

 

pinched before the cut is completed. Any stock such as frame moulding, must lay flat on the table surface and not be allowed to rock. 

  

WARNING

! Round bar and tubing have a tendency to roll while being cut and cause the blade to “bite”. 

DO NOT

 cut such  

 

 

items without clamping or blocking the workpiece.

  

WARNING! 

Never force the blade through the workpiece.

 

DO NOT

 use this bandsaw for anything other than its intended purpose. This bandsaw is designed for metal cutting work in  

 

 

engineering workshops, garages, metal fabricators, etc. 

 

WARNING!

 

The SM355CE bandsaw 

muST NOT

 be used to cut non-metallic materials (including wood). To do so will 

 

invalidate your insurance cover and your warranty and may cause damage and/or personal injury.

 

DO NOT

 wear loose or ill-fitting clothing. Remove ties, watches, rings and other jewellery. Tie up, or adequately cover, long hair.

 

DO NOT

 start the bandsaw until the workpiece is secure and the blade has been lowered to just above the workpiece.

Original Language Version

SM355CE    Issue: 3 - 24/03/10

Summary of Contents for SM355CE

Page 1: ... no bare wires that all wires have been correctly connected that the outer cable insulation extends beyond the cable restraint and that the cable restraint is tight Double insulated products are often fitted with live BROWN and neutral BLUE wires only Double insulated products are always marked with this symbol To re wire connect the brown blue wires as indicated above DO NOT connect the brown or ...

Page 2: ... caps Position of safety labels pictograms on machine Do not remove labels If they become illegible or damaged they must be replaced Fig 1 Fig 2 3 1 TRANSIT AND LIFTING 3 1 1 A fork lift truck will be required to unload the palletised bandsaw and transport it to the installation area 3 1 2 A suitably rated crane used together with chains and shackles should be used to lift the machine onto the she...

Page 3: ... 12 Making the electrical connection 3 3 13 Connect the machine to the mains power supply as described in Section 1 1 Vice handwheel 2 Vice quick lock lever 3 Blade safety guard 4 Blade tension adjustment wheel 5 Handgrip control 6 Microswitch 7 Blade 8 Fixed blade guide 9 Power lamp 10 Mains power switch 11 Option switch 12 Emergency OFF 13 ON OFF Switch 14 Auto OFF limit switch 15 Bow damper cyl...

Page 4: ... at the left hand side of the vice assembly Turn the handwheel clockwise to close the vice Turn the hand wheel anticlockwise to open the vice 4 4 2 Adjust the position of the stop bracket on the stop rod so that the distance from the flat face of the bracket to the blade is the same as the length of material to be cut as shown below in A 4 4 3 Lift the bow so that the blade is not passing through ...

Page 5: ...te support to the workpiece either side of the blade especially on round sections 4 5 4 Lock the bow at the chosen angle by moving the locking lever back to position B 4 5 5 Lift the bow upwards from the vice and lock its position with the tap on the hydraulic unit 4 5 6 Reset the position of the stop bracket and clamp the material to be cut in the vice 4 6 Adjusting the bow pivot travel limits Se...

Page 6: ... are cutting left to right as you face the machine See blade tooth label on the front lower part of the bow casting See 29 in Fig 4 4 9 7 Feed the new blade into the blade guides first then ease it onto the flywheels The blade should be close to but not hard up against the rim on each flywheel 4 9 8 Refix the blade guards to the appropriate blade guides 4 9 9 Retension the blade by turning the bla...

Page 7: ...isconnected from the power supply 5 1 2 Adjust the stop bracket to the desired length on the stop rod as described in Section 4 4 5 1 3 Adjust the vice to the desired angle or set up at 90 to the blade as required and as described in Sections 4 4 and 4 5 5 1 4 Open vice insert the workpiece and clamp it securely 5 1 5 Adjust the blade guide so that it is close to the workpiece as described in Sect...

Page 8: ...ade guides not properly adjusted 2 Adjust as described in manual 3 Blade guide brackets are loose 3 Tighten blade guide brackets Motor overheating 1 Blade tension too high 1 Reduce blade tension 3 Blade too coarse or too fine 3 Use a blade more suitable for the material being cut 4 Gears need lubrication 4 Top up gearbox 5 Blade is binding in the cut 5 Decrease feed Bad crooked or rough cuts 1 Fee...

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