background image

plasma inverter 40amp
with compressor

model no: 

pp40plUs

thank you for purchasing a sealey product. manufactured to a high standard, this product will, if used according to these 

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT:

 PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE 

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR 
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1.  saFetY

1.1.    

electrical saFetY

 

 

‰

  

warninG!

 It is the user’s responsibility to check the following:

 

Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and    

 

all electrical connections for wear and damage. Sealey recommend that an RCd (Residual Current device) is used with all electrical  

 products. 

 

If the Plasma cutter is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable  

 

Appliance Test) tested.

 

electrical safety information, it is important that the following information is read and understood.

 

9

   ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. Regularly inspect    

  power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.

 

9

  

Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse - 

 

9

   see fuse rating in these instructions.

 

8

   Do  not

 pull or carry the appliance by the power cable.

 

8

  

Do not

 pull the plug from the socket by the cable. 

 

8

   Do  not

 use worn or damaged cables, plugs or connectors. ensure that any faulty item is repaired or replaced immediately by a   

  qualified electrician.

 

9

   If the cable or plug is damaged during use, switch the electricity supply and remove from use. 

 

Ensure that repairs are carried out by a qualified electrician.

 

A) Connect the GReen/YelloW earth wire to the earth terminal ‘e’.

 

B) Connect the BRoWn live wire to the live terminal ‘l’.

 

C) Connect the BlUe neutral wire to the neutral terminal ‘n’.

 

ensure that the cable outer sheath extends inside the cable restraint and that the  

  

 

restraint is tight. 

 

Sealey recommend that repairs are carried out by a qualified electrician. 

1.2.    

General saFetY

 

‰

  

warninG!

 Reminder, the electrical installation of the plasma cutting unit must only be carried out by a qualified electrician. 

 

‰

  

warninG!

 Be very cautious if using a generator to power the inverter. The generator must be self regulating and stable with regard  

  to voltage, waveform and frequency. The output must be greater than the power consumption of the inverter. If any of these  

  requirements is not met the electronics within the inverter may be affected.

 

‰

 

warninG

 The use of an unregulated generator may be dangerous and will invalidate the warranty.

 

‰

  

warninG! the inverter may produce voltage surges in the mains supply which can damage other sensitive equipment  

  (e.g. computers). it is recommended that the inverter is connected to a power supply that does not feed any sensitive    

 equipment.

 

8

   Do not use an extension lead, because of the voltage drop they produce. this voltage drop can affect the performance of the  

  welder. if you are forced to use an extension lead, check with a qualified electrician. 

 

  

DANGER! Direct contact with the plasma inverter circuit or torch is dangerous. You MUST unplug the inverter from the mains power  

  supply, before connecting or disconnecting cables or performing maintenance or service. 

 

8

  

Do not 

remove the grounding prong or alter the plug in any way. 

 

8

   Do not

 use any adaptors between the cutter’s mains supply and the power source.  

 

9

   Keep the plasma inverter, cables and torch in good condition. 

Take immediate action to repair or replace damaged parts.

 

9

  

Use recommended parts and accessories only. 

Unapproved parts may be dangerous and will invalidate the warranty.

 

 

9

   only use the cutting torch provided and ensure that any replacement is of the same type.

 

9

   Use the plasma inverter in a suitable work area. ensure that the area has adequate ventilation as cutting fumes are harmful.

 

9

   For enclosed areas we recommend the use of an air and smoke extraction system. If you are not able to provide adequate  

 

  extraction and/or ventilation, wear a respirator suitable for protection against toxic fumes, smoke and gases.

 

9

   ensure that there are no obstructions to the flow of clean cool air and ensure that there are no conductive dusts, corrosive vapours    

  or humidity which could enter the unit and cause serious damage.

Original Language Version

© Jack Sealey limited

Refer to 

instruction 

manual

Wear

protective 

clothing

Wear

protective 

gloves

Keep away

from rain

230v 1ph

the plasma inverter 

mUst Be connecteD to a

32amp sUpplY For  

maXimUm oUtpUt

Fire

hazard

Arc rays

wear a 

welding

 mask

electric 

shock

hazard

Fumes 

hazardous to 

health

use in 

ventilated 

area

electromagnetic

fields can cause 

pacemaker 

malfunction

electric shock 

from welding 

electrodes 

can kill

PP40PlUS | Issue:1  29/08/18

Summary of Contents for PP40PLUS

Page 1: ...asma cutting unit must only be carried out by a qualified electrician WARNING Be very cautious if using a generator to power the inverter The generator must be self regulating and stable with regard to voltage waveform and frequency The output must be greater than the power consumption of the inverter If any of these requirements is not met the electronics within the inverter may be affected WARNI...

Page 2: ...red 8 8 DO NOT use the plasma inverter for a task it is not designed to perform 8 8 DO NOT operate the plasma inverter if any parts are damaged or missing as this may cause failure and or personal injury 8 8 DO NOT carry or pull the inverter by the leads or cables DO NOT strain or bend the cables protect them from sharp or abrasive items and DO NOT stand on them 9 9 Protect cables from heat Long l...

Page 3: ... it has been connected correctly and is in good working condition 6 2 Follow all safety advice in Section 1 concerning Electrical and General Safety 6 3 Switch on the unit and observe if operation is normal the fan should start up and the power indication light should be on 6 4 Pull the trigger the cutting operation begins after the cutting plasma pilot arc is made 6 5 CUTTING fig 4 6 5 1 Metal sh...

Page 4: ...welding cutting circuit return paths which may damage the earth circuits of other equipment Original Language Version Jack Sealey Limited Symptom Possible cause Corrective action Power Indicator Light is off after turning on the power supply 1 The light is broken 2 Fuse is blown 3 Not 230V Input Voltage 4 Power supply switch is broken 5 Controlling board or cutter is damaged 1 Replace 2 Replace 3 ...

Page 5: ...specifications and component parts without prior notice Important No Liability is accepted for incorrect use of this product Warranty Guarantee is 12 months from purchase date proof of which is required for any claim Environment Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycling centre and disposed o...

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