Scotchman GAA-600-90 CNC Operator'S Manual Download

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You have downloaded a manual for our

Model GAA-600-90 CNC Cold Saw.

This is a Non-Ferrous up-cut saw that

cuts soft metals such as aluminum,

copper, or brass. It can also cut many

types of plastics.

SCOTCHMAN INDS. - 180 E US HWY 14 - PO BOX 850 - PHILIP, SD 57567 Call: 1-800-843-8844

Summary of Contents for GAA-600-90 CNC

Page 1: ...r Model GAA 600 90 CNC Cold Saw This is a Non Ferrous up cut saw that cuts soft metals such as aluminum copper or brass It can also cut many types of plastics SCOTCHMAN INDS 180 E US HWY 14 PO BOX 850 PHILIP SD 57567 Call 1 800 843 8844 ...

Page 2: ...Page 1 MODEL GAA 600 90 CNC COLD SAW PRINTED JANUARY 2019 ...

Page 3: ...ANCE 6 1 Type and frequency of inspections 6 2 Qualified personnel for maintenance and repair work 6 3 Possible breakdowns 6 4 Manufacturer recommendations 7 0 DRAWINGS AND SCHEMATICS 8 0 CYLINDER ASSEMBLY BLADE GUIDE 9 0 MOTOR BLADE ROCKER ASSEMBLY 10 0 SHUTTLE CLAMP ASSEMBLY 11 0 INFEED ASSEMBLY 12 0 OPTIONAL CHIP COLLECTOR WIRE LOCATIONS 1 INTRODUCTION This instruction manual has been made in c...

Page 4: ...ndment 2006 95 CE On Safety of Electrical Material 2004 108 CEE On Electromagnetic Compatibility 1 2 WARRANTY Scotchman Industries Inc will within 2 years of date of purchase replace F O B the factory or refund the purchase price for any goods which are defective in materials or workmanship and at the seller s option returns the defective goods freight and delivery prepaid to the seller which shal...

Page 5: ... appears in the last chapter of the parts exploded views 2 2 TECHNICAL DATA Characteristics Dimension Three phase motor 4 KW 230 400 V Motor speed 3 000 RPM Interior of blade 50mm 2 Maximum of saw blade 500mm 20 Maximum cutting height 170mm 6 8 Feeder travel 700mm 28 MULTIPLE ADVANCE Air consumption 20 litres 5 2 gallons minute Pneumatic hold down clamps 6 3 horizontal 3 vertical Lubrication syste...

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Page 7: ...zed wood and it is also supplied wrapped in plastic CAUTION Do not improperly dispose of the packaging Send this material to be recycled or disposed of in accordance with all legislation in force 4 0 INSTRUCTIONS FOR ANCHORING SERVICE START UP 4 1 ANCHORING INSTRUCTIONS Ensure that the machine has not suffered any damage during transport by making an initial visual inspection If damage is observed...

Page 8: ...ON The pneumatic working pressure must be between 6 and 7 atm 4 3 BLADE INSTALLATION In order to install the blade disconnect the power to the machine deactivate the main switch and press the EMERGENCY STOP BUTTON Access the machine shaft through the sheet metal front where the cutting oil sprayer is located Lock the shaft using the 12 rod that is provided with the tools and loosen the blade nut A...

Page 9: ...ply with the aforementioned 5 2 FUNCTION OF THE OPERATING MECHANISMS 1 Blue push button To re arm machine 2 Operating mode selector MANUAL AUTOMATIC 3 Green push button Automatic cycle start 4 Black push button Hold down feeder clamp operation 5 Black push button Hold down machine clamp operation 6 Lift protective shield 7 Blade raise advance regulator 8 Green push button Blade raise 9 Emergency b...

Page 10: ...in the MANUAL MODE the operator can activate the hold down clamps the feeder gripper and the saw blade We recommend that very high feed rate for the saw blade or high feed rate on the shuttle feed not be used as this would greatly reduce the duration of the blade and the quality of the cut The feeder can also be operated for maintenance purposes in this mode ...

Page 11: ...program is formed by the length of cut and number of pieces To edit any of the information of a line press on the description or quantity and a keypad will pop up so that you can make your changes TO CREATE TO MODIFY AND TO EXECUTE A PROGRAM OF WORK 1 Select the program of work 2 Select the part list and the number of pieces The program is finished when no length of piece or number of pieces are d...

Page 12: ... than 5 millimeters 2 10 of an inch It is important that the horizontal hold down clamp of the feeder gripper is a maximum of 5mm from the material If not it will not allow the machine to be turned 3 Position the bar over the feeder so that it passes by about 10mm 4 10 of an inch from the saw blade groove 4 Fasten the material by operating the hold down clamps of the feeder gripper 5 Start the wor...

Page 13: ...ar regulation work clothes that are loose fitting and fastened Before operating the machine the operator must ensure that all tools used for maintenance or adjustment have been removed In the event of a fire use powder extinguishers and disconnect the machine from the electric system 6 0 RECOMMENDATIONS AND MAINTENANCE 6 1 TYPE AND FREQUENCY OF INSPECTIONS The operator s knowledge of the machine i...

Page 14: ...Page 13 ATTENTION Every eighty hours lubricate the ball screw nut with KLUBER ISOFLEX NBU 15 In the SETUP menu you can modify the parameters of the machine The password for the SETUP menu is7890 ...

Page 15: ...use Check the condition of the transformer THE FEEDER DOES NOT WORK CORRECTLY Check the status of all end of travel stops and the positioning of same Check the condition of SERVO DRIVE Check the condition of the PLC and the voltage on the line itself 24 VDC THE SHIELD RAISED INDICATOR DOES NOT TURN OFF Ensure that the PLC is not receiving a signal at input ch103 If it is check the detector located...

Page 16: ...the cable has the appropriate cross section for the power of the machine Whenever any part has to be replaced use an original replacement part and endeavor to use the oil recommended by the manufacturer NOTE IN CASE OF ANY DOUBT OR PROBLEM DO NOT HESITATE TO CONSULT THE MANUFACTURER ATTENTION THE MANUFACTURER GUARANTEES THE SUPPLY OF EACH ONE OF THE PARTS OR COMPONENTS FOR AT LEAST THREE YEARS FRO...

Page 17: ...Page 16 7 0 DRAWINGS AND SCHEMATICS ...

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Page 23: ...4 TD79910616 DIN 7991 M 6 x 15 Screw 5 2169000112 Cylinder Column GAA 600 6 DIN 127 M 8 Socket 7 DIN 912 M 8 x 25 Screw 8 N000000059 ISO 50 Cyl Yoke 9 N000050161 ISO 50 x 200 Cylinder Reg Panel 10 N000000057 ISO 50 Cyl Female Pin Joint 11 2050000322 Rocker Support 12 2040000C30 Autolubricated Tip 30 35 35 13 TD91212050 DIN 912 M 12 x 50 Screw ...

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Page 25: ...lt 15 204000A401 40 x 10 x 6mm Washer 16 TD128000010 DIN 128 10 Washer 17 TD933110025 DIN 933 M 10 x 25 Screw 18 TD91308016 DIN 913 M 8 x 16 Screw 19 2040000072 Connecting Rod Pin 20 216000A452 45 x 7 Avell M 12 Washer 21 TD79911225 DIN 7991 M 12 x 25 Screw 22 2160000032 Cast Iron Rocker TL 600 23 TD93310030 DIN 933 M 10 x 50 Screw 24 204000A401 10 INT Pisad Washer 25 TD93308025 DIN 933 M 8 x 25 S...

Page 26: ...Page 25 35 TD93400010 DIN 934 M 10 Nut 36 Motor Plate T100 ...

Page 27: ...204000A401 Ø 10 Washer 11 2906 Vertical Clamps Support 12 204000A401 Ø 10 Washer 13 TD93110060 DIN 931 M 10 x 60 Screw 14 M 10 x 12 Plane Nut 15 Vertical Clamps Guide 16 2169000494 Guide Support 17 T173800840 ISO 7389 M 8 x 40 Screw 18 TD93110045 DIN 931 M 10 x 45 Screw 19 TD12500010 D125 Ø 10 Washer 20 Aluminum Rod Horizontal Clamp 21 TD91210035 DIN 912 M 10 x 35 Screw 22 TD12500010 D125 Ø 10 Was...

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Page 29: ... PVC Roller 13 Back Feeder Support 14 M 16 Nut 15 16 Washer 16 M 16 Screw 17 CTD91210030 DIN 912 M 10 x 30 Screw 18 CTD91210025 DIN 912 M 10 x 25 Screw 19 Back Roller Support 20 CR0003204RS 3204 2RS Bearing 21 Screw Separating Tip 22 Back Roller Support 23 CTP00FR2010 M 20 x 1 Precision Nut 24 Cover Bearing 25 CTD91206020 DIN 912 M 6 x 20 Screw 26 20 Support 27 Servo Plate 740w 28 CE000R88750 750W...

Page 30: ... M 8 x 25 Screw 44 Feeder Aluminum Plate 45 Feeder Clamps Guided 46 CTD91210060 DIN 912 M 10 x 60 Screw 47 10 Washer 48 Vertical Clamp Sheet 49 40 L250 Pneumatic Clamp 50 40 Aluminum Rod 51 CTD91210060 DIN 912 M 10 x 60 Screw 52 10 Washer 53 Horizontal Clamp Sheet 54 Cylinder Carriage 55 DIN 912 M 8 x 65 Screw 56 50 x 20 Tri Rod Cylinder 57 End of Travel Stop 58 CT173808030 ISO 7380 M 8 x 30 Screw...

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Page 32: ...13 Scotchman Inds PART NO 0 02 5mm 00 01 25mm 000 005 125mm Fractions 1 32 7mm Angles 1 DATE DWN BY SCALE PART NAME CHK BY TOLERANCE UNLESS SPECIFIED Chip Collector GAA 500 GAA 600 Saws BROWN BLUE BROWN 14 RELAY BLUE 0 TERMINAL STRIP JUMPER 13 RELAY to 2 TERMINAL STRIP TERMINAL STRIP BLUE Wire goes to 0 Jumper Wire goes to 2 Incoming Wires from Chip Collector CHIP COLLECTORS P N 829230 230V 3PH or...

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Scotchman GAA-600-90 CNC, Operator'S Manual

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