FOAMICO 7009065 Operation Manual Download | Manualshive

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B 270-22-F+CRN 20-3 - 7009065_

UK – 27.09.2017

Operation Manual

FOAMICO Booster Station
B 270-22 F – CRN 20-3 (7009065)

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Summary of Contents for 7009065

Page 1: ...1 B 270 22 F CRN 20 3 7009065_ UK 27 09 2017 Operation Manual FOAMICO Booster Station B 270 22 F CRN 20 3 7009065 ...

Page 2: ... 5 3 3 Water supply 6 3 4 Electrical Supply 6 4 Operation 7 4 1 Start procedure 7 4 2 Stop procedure 7 5 Troubleshooting 9 5 1 Failures control system 9 5 1 1 The pump does not start 9 5 1 2 The pump will not stop 9 5 1 3 Red light illuminated at the pump 10 5 1 4 Other faults 11 6 Maintenance 12 6 1 Rinsing hose 12 6 2 Nozzles 12 6 3 Low pressure valves guns 12 6 4 Couplings 12 6 5 Ball valves 12...

Page 3: ...rest with FOAMICO The defect parts are the property of FOAMICO Claims which might be raised for any other legal reason or normal wear and tear as well as damage on parts which can be related to negligent or wrong treatment are not covered by this guarantee This guarantee does not cover at all if the system has been exposed to frost This guarantee becomes void if changes or repairs have been implem...

Page 4: ...g read the instructions from the Detergent supplier Always consult the Detergent supplier to get instructions for correct use Wrong use of detergent can be dangerous it can produce poisonous gas great chemical burns an allergic reactions The system should not be started up before the operator using the system has been instructed in the correct utilization adjustment and maintenance of it Never dir...

Page 5: ...maintenance for good operational condition of the system The observance of the prescribed conditions for the environment and operation 3 Installation 3 1 Safety instructions for Mounting and Installation IMORTANT Never install or apply damaged products Claims concerning damages must be made to the carrier immediately IMPORTANT Work in the connection with installations start up and maintenance on t...

Page 6: ...of the pump AFTER mounting the system flushing of the pipes must always be done with the satellites in rinsing mode in order to avoid any impurities in the injector system Please keep rinsing until the rinsing nozzle shows an invariable clean water jet coming out 3 4 Electrical Supply WARNING The user or the installer is responsible for the installation of correct earthing and protection according...

Page 7: ...POS C Fig 4 1 into position On The pump will start automatically when a Satellite or water outlet is used When there is now activity the pump will stop automatically and be in standby as long as the On Off switch POS C Fig 4 1 is in potion On 4 2 Stop procedure STOP 1 Turn the On Off switch POS C Fig 4 1 into position Of The booster station is now stopped 2 ATTENTION When the system is not used it...

Page 8: ...4 bar Inlet pressure Actual measured inlet pressure Liquid temp water temperature in top of the pump FIGURE 4 3 Display photo Pump running Discharge press Stop Actual discharge pressure from pump maximum setpoint 27 bar Resulting setpoint Setpoint inlet pressure maximum pump pressure maximum setpoint 27 bar Inlet pressure Actual measured inlet pressure Liquid temp water temperature in top of the p...

Page 9: ... the pump still not running call a service technician 5 1 1 The pump does not start The pump does not start even though there is flow through the pump Do the following Reset the unit Turn the Switch POS C fig 5 1 into 0 position for 5 seconds Turn the Switch POS C fig 5 1 into rinse position I If this does not help and the green light at the pump is not illuminated check the power supply If the gr...

Page 10: ...en lower than 0 6 bar for more than 3 seconds Check the water supply Minimum supply is 2 0 bar at full flow Reset the unit Turn the Switch POS C fig 5 1 into 0 position for 5 seconds The unit will start when there is water consumption Follow the instruction at the display to set it back to the home screen fig 5 2 High water temperature Limit 2 exceeded is the supply water below 70 C 158 F Limit 2 ...

Page 11: ... when there is water consumption Follow the instruction at the display to set it back to the home screen fig 5 2 High motor temperature pump has been overloaded reduce load If the failure has been one of the above and the problem has been solved Reset the unit Turn the Switch POS C fig 5 1 into 0 position for 5 seconds The unit will start when there is water consumption 5 1 4 Other faults Read the...

Page 12: ...plings Always make sure there is a nozzle or lance mounted in the coupling before opening Rinsing through an open coupling can damage the O rings 6 5 Ball valves Every ball valve on the inlet for water inlet for air outlet for water foam and outlet for sanitizer must be adjusted First time after one week and then once every month Tight the nut on the handle to avoid leakage 6 6 Non return valves A...

Page 13: ...10 Max outlet pressure bar 24 Max water consumption l min 270 Max Temperature C 70 Pipe dimension inlet inch 1 5 Pipe dimension outlet inch 1 5 Power Supply Standard voltage V 400 Hz 50 Max power consumption kW 15 Nominal current A 29 6 23 2 Fuse A 63 Dimension WxHxD mm 1200x1080x1110 Weight kg All Measurements are average ...

Page 14: ...14 B 270 22 F CRN 20 3 7009065_ UK 27 09 2017 8 Spare parts 8 1 Booster B 270 22 CRN 20 3 All Measurements are average ...

Page 15: ...15 B 270 22 F CRN 20 3 7009065_ UK 27 09 2017 Figure 8 1 Booster ...

Page 16: ...que ISO 10511 M12 N Mutter 4 1000183 Washer Washer DIN 125 A 13 Unterlegscheibe 12 1000865 Hexagon Thin Nut ISO 4035 M16 N ISO 4035 M16 N Flachmutter 1 1001967 Pump CRNE10 09 JX P GI E HQQE 11kW Pumpe 4 1000184 Hex Bolt ISO 4014 M12 x 50 x 30 N Schraube 1 1002015 Outlet tube for 7012010 Ausgangsrohr Pumpe 1 1 2 1 1002031 Air release v PT1000 temp 1 2 Luft V PT1000 temp 1 1000832 Pressure transmitt...

Page 17: ... The electrical diagram is delivered as a separate part of the manuals 9 1 Flow diagram In and outlets A Water inlet B Water outlet for satellite connection Components 2 Feed pump 3 Pump 4 Temperature transmitter TP1000 5 Check valve water 7 Pressure transmitter 8 ...

Page 18: ...9 2017 10 Name Plate 1 Company Name 8 Maximum pressure 2 Production date 9 Min Max inlet pressure 3 Serial number 10 Power 4 Item Number 11 Current 5 Model type 12 Voltage 6 Maximum allowed flow 13 Frequency 7 Maximum temperature in Celsius ...

Page 19: ... B 050 27 F B 050 27 C B 065 27 F B 065 27 C B 100 27 F B 100 27 C B 120 27 F B 120 27 C B 200 27 F B 200 27 C B 270 27 F B 270 27 C B400 F B540 F B630 F B630 F B810 F B1080 F to which this declaration relates are in conformity with the Council Directives on the approximation of the laws of the EC Member States relating to Machinery 2006 42 EC Electromagnetic compatibility 2004 108 EC Electrical e...

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