Sauer WP 33 L Operator'S Manual Download

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S a u e r

C o m p r e s s o r

Type: WP 33 L

Operator Manual

High-pressure Compressor

2 Stages

Air-cooled

Summary of Contents for WP 33 L

Page 1: ...S a u e r C o m p r e s s o r Type WP 33 L Operator Manual High pressure Compressor 2 Stages Air cooled...

Page 2: ...WP33L_BA_Titel_en_08 fm Edition 11 2008 Edited by J P Sauer Sohn Maschinenbau Technical Documentation WP33L_BA_Titel_en_08 fm...

Page 3: ...Zertifikate_en_0 fm Sauer compressor Type Approvals Note On this page only a few examples are shown FurtherType Ap provals are available on request...

Page 4: ...Zertifikate_en_0 fm Genuine Sauer spare parts certified safety SPECIMEN...

Page 5: ...horised moditifaction 13 2 3 Safety information Warning Caution 14 2 4 Safety warnings on the machine 15 2 5 Safety and protection devices 16 2 6 Noise protection 17 2 7 Waste disposal 17 2 8 Personal...

Page 6: ...Maintenance 50 8 1 Maintenance and Service by J P SAUER SOHN 50 8 2 Maintenance safety 51 8 3 Maintenance schedule 52 8 4 Table of tightening torques 54 8 5 Oil change 55 8 6 Checking screw connectio...

Page 7: ...vation lay up procedure 73 9 1 Safety when storing and removing 73 9 2 Temporary preservation storage 74 9 3 Removing 76 10 Lubricant table 77 10 1 Lubricating oils 78 10 2 Preservation oils 79 11 Spa...

Page 8: ...ways provide this data when re questing parts and any repair instructions 1 2 Precautions Specific precautions We recommend that only authorised and trained personnel Op erate and Service the Sauer Co...

Page 9: ...not manufactured or approved by Sauer use of spare parts that are not genuine Sauer spare parts operation of the machine with faulty or improperly installed safety and or protection devices disregard...

Page 10: ...r Compressors If non genuine Sauer spare parts are used we reserve the right of exclusion from liability for personal injury and material damage Genuine Sauer spare parts are supplied with a Certifica...

Page 11: ...92 13 24157 Kiel Telephone international Technical information 49 431 39 40 87 Spare parts orders 49 431 39 40 86 886 Telefax international 49 431 39 40 89 Emergency service international 49 172 4 14...

Page 12: ...importance are normally denoted by a bullet point e g Check oil level Instructions to be carried out in a certain sequence are num bered e g 1 Turn the main switch ON 2 Choose the Operating mode 3 Tu...

Page 13: ...all part of the specified conditions of use Most accidents which occur during operation and maintenance of machinery result from failure to observe basic safety rules or pre cautions When handling ope...

Page 14: ...in these instructions is presented as high risk and lower risk as follows Warning Danger High risk Ignoring this safety information can cause personal injury or death and significant equipment damage...

Page 15: ...ty labels Location of safety markings Danger Safety labeling affixed to the machine must not be altered or re moved Replace damaged or lost safety labels immediately with an approved replacement Safet...

Page 16: ...can only be used once If it blows it needs to be replaced with a new one As an alternative to the fusible plug the Sauer compressor can be fitted with a temperature sensor to protect against a compres...

Page 17: ...2 7 Waste disposal Danger When the compressor is operated without sound dampening en closure hearing protection should be worn when working near to the compressor Note While recyclable materials are...

Page 18: ...entation accepted engineering standards must be obser ved as well as local regulations and standards e g Equipment and Product Safety Act Industrial Health and Safety Regulations for accident preventi...

Page 19: ...BA_K1_12_en_08 fm 19 2 9 Personal protection The user should provide personal protection e g hearing protec tion safety boots etc for the operator or Service engineer car rying out any work on the Sau...

Page 20: ...20 WP33L_BA_K1_12_en_08 fm 3 Design and Function 3 1 Overview Note Details of parts and spare parts can be found in the spare parts catalogue 1 2 3 4 5 6 7 8 9 10...

Page 21: ...WP33L_BA_K1_12_en_08 fm 21 Item Designation 1 Cylinder 1st stage 2 Cylinder 2nd stage 3 Cooler 4 Safety valve 1st stage 5 Safety valve 2nd stage 6 Oil water separator 7 Drain valve 8 Fusible plug 9 Oi...

Page 22: ...nal view Item Designation 1 Cooler 1st stage 2 Cooler 2nd stage 3 Fan Flywheel 4 Connecting rod 1st stage 5 Connecting rod 2nd stage 6 Flexible coupling compressor half coupling 7 Bell housing 8 Crank...

Page 23: ...1 2 3 4 5 6 7 8 9 10 Item Designation 1 Cylinder with head and valve 1st stage 2 Air filter 3 Piston 1st stage 4 Connecting rod 1st stage 5 Cylinder with head and valve 2nd stage 6 Piston 2nd stage 7...

Page 24: ...two single stage cylinders to the final system pressure Each cylinder is a compression stage followed by a cooler The final compression temperatures are below the flash point of standard mineral motor...

Page 25: ...off The drain valve should close some seconds after starting to allow the Sau er compressor to run up against pressure During operation the solenoid valve periodically drains the compressor This drai...

Page 26: ...26 WP33L_BA_K1_12_en_08 fm 3 3 Indicators for the Sauer compressor 1 Item Designation Display 1 Pressure gauge Compressed air pressure after the 2nd stage...

Page 27: ...ompressor has shutdown because of excess motor current Operating hours counter Indicates the operating hours of the compressor Operating mode selector Manual Mode Starts the compressor manually The co...

Page 28: ...mm Maximum speed 2000 rpm Direction of rotation when viewed from flywheel clock wise Maximum working pressure 40 bar Set pressures for safety valves 1st stage 8 bar 2nd stage 5 above final pressure O...

Page 29: ...cation Switch function change over contact Outlet non return valve Actuation pressure ca 1 bar Sound pressure level free field at 1 m max 87 dB A Weight and dimensions see Installation Drawing Descrip...

Page 30: ...Diagram M 1 2 Air intake atm Air outlet 11 10 3 5 8 2 7 6 1 4 oil water outlet 9 13 12 Motor Compressor stage Inter cooler Separator Solenoid valve Safety valve Air intake filter Pressure gauge M Fina...

Page 31: ...Safety valve 1st stage 3 Safety valve 2nd stage 4 Compressor 1st stage 5 Compressor 2nd stage 6 Cooler 1st stage 7 Cooler 2nd stage 8 Pressure gauge 2nd stage 9 Oil water separator 10 Solenoid valve...

Page 32: ...t The Sauer Compressor must be transported by a forklift truck or hoisted by a crane Danger Suspended load when transported The forklift truck crane must have sufficient load bearing capaci ty Ensure...

Page 33: ...ion do not unpack and store in the following conditions temperature 5 to 40 C relative humidity 30 95 non condensing dry area under a roof and protected against the weather protected against soiling p...

Page 34: ...ated in such way that the heat generated during operation is removed Operational 5 C 55 C If it is intended to operate the compressor outside this temper ature range please contact J P SAUER SOHN for...

Page 35: ...up cooling air of another compressor Note The air temperature at the cooling air intake to the compressor must not exceed 55 C when the compressor is running Room conditions and the heat generated by...

Page 36: ...sible alternative resilient mount Note The resilient mounts delivered as standard have a resonant fre quency of approx 10 Hz Therefore vibratory excitation of the compressor foundation from other mach...

Page 37: ...cted by a qualified techni cian Any work on the electrical installation must only be carried out by a qualified electrician Note The crankcase vent is protected with an insulating hose Do not take awa...

Page 38: ...aration systems for separating the oil from the condensate Note We recommend to connect the compressor s drainage separa tely When the drain lines of several compressors are to be connec ted to a comm...

Page 39: ...inage 3 Final pressure switch Toggle switch Stop Start control for the compressor 4 Final non return valve Valve Prevent air back flow 5 Safety valve Spring operated safety valve Prevent overpressure...

Page 40: ...n the compressor and the compressed gas storage for setting the maximum pressure The safety valve of the final stage will blow if the set value of pressure is too high Note Any final pressure switch s...

Page 41: ...rwise ordered Sauer compressors are delivered without oil Dipstick Oil filler Danger The compressor s crankcase oil sump must be filled with oil be fore initial operation Use recommended lubricating o...

Page 42: ...nstalled Pay special attention to the compressed air outlet Are drain lines properly connected See section Drainage Has the crankcase been filled with oil Have all tools and foreign objects been remov...

Page 43: ...ely turn compressor off if personnel are endangered Start compressor only when there is no danger or possible da mage Danger In Automatic Mode the compressor starts automatically without warning Dange...

Page 44: ...nd keeps running until it is stopped or turned off with either the operation mode selector or the main switch Operation mode Automatic Starting and stopping of the compresssor is controlled by ex tern...

Page 45: ...e operation mode to Manual to start the compressor in manual mode If correct the drain valves will close after approx 15 seconds and the compressor then will run up against pressure 3 Check the air pr...

Page 46: ...e Check the oil level once a week before starting top up if nec essary Do not overfill with oil beyond the maximum mark Operation 1 Turn power supply on 2 Set operation mode selector to Auto to operat...

Page 47: ...compressor control Compressor shut down fault indicator lamp Oil level option illuminates The oil level is too low Check the oil level refill with oil if nec essary Check for oil leaks Oil too viscou...

Page 48: ...locked Clean or replace air intake filter cart ridge No or too low pressure indi cated at 2nd stage stage pressure gauge No power at solenoid drain valve Check solenoid valve power supply Solenoid dra...

Page 49: ...drops below the compressor are harmless Wipe off with a lint free rag Air leak between cylinder and valve cover Gasket or O ring of the liner above the relief groove faulty Replace gasket or O ring Oi...

Page 50: ...acement service Please contact J P SAUER SOHN Maschinenbau GmbH Customer Service P O Box 92 13 D 24157 Kiel Technical information 49 431 39 40 87 Spare parts orders 49 431 39 40 86 886 Telefax interna...

Page 51: ...ressor components Check the pressure gauges before servicing to ensure the com pressor is completely relieved of pressure Danger High voltage Danger to life Never assume that a circuit is de energised...

Page 52: ...for an interval and tick the ap propriate check boxes of the maintenance schedule Then enter operating hours count date and your signature When beginning a new maintenance schedule enter main specific...

Page 53: ...ing valves Replace valves Checking piston rings Replace piston rings Replace gudgeon pins and gudgeon pin bearings Checking pistons and cylinders Checking drive bearings Checking connecting rod bearin...

Page 54: ...50 hours following any maintenance work Check all screws affected by the mainte nance work to see if they are tight Bolt s Screw s Tightening torque Cylinder head screws 1st stage 38 Nm Cylinder head...

Page 55: ...pecification 2 Remove the oil drain plug 3 Wait until all oil is drained 4 Replace the oil drain plug 5 Unscrew oil filler red 6 Fill the oil and check the level with the dipstick The level should be...

Page 56: ...screw connections for tightness re tighten as necessary cooler and gas lines unions for pipe lines and flexible hose lines cylinder heads cylinders electric motor and bell housing flange monitoring a...

Page 57: ...th a lint free cloth 4 The air filter is part of the base of the air filter cage Wash out the air filter with an oil dissolving fluid e g kerosine 5 Blow out the air filter with compresed air from ins...

Page 58: ...t be readily available In such a case J P SAUER SOHN can offer a valve replacement service please contact the Sauer service department Note Install all valves with new gaskets and seals Do not reuse t...

Page 59: ...rate the inner and outer ring of the cylinder head gasket 7 Fit reed lamellar valve and cylinder of the 2nd stage using a new cylinder head gasket between valve and cylinder head and a new O ring Cyli...

Page 60: ...en_08 fm 8 Fit inner gasket ring between the pins 9 Observe the tightening torques of the cylinder head nuts 38 Nm 10 Attach all unions and hose lines to the cylinder heads Cylinder head gasket 2nd st...

Page 61: ...ith a feeler gauge 6 Replace all piston rings if the gap clearance of one ring ex ceeds the following limits 7 Install piston rings to the respective piston Make sure they are in the correct position...

Page 62: ...ton pin bore into the respective cylinder Fit the cylinder together with the piston 11 Mount pistons on the connecting rods For this purpose press the gudgeon pins in and fit the circlips of the gudge...

Page 63: ...ing 6 Press small end bearing into the connecting rod s small end with a propper tool 7 Replace connecting rod well oiled and screw on the lower half by hand Make sure the connecting rods are in their...

Page 64: ...in section 8 9 Che cking the piston rings 9 Fit cylinder heads and valves as described in section 8 8 Checking the valves 8 11 Replacing valves Remove and install valves as detailed in section 8 8 Ch...

Page 65: ...king the piston rings 3 Check cylinders and pistons for scoring marks and excessive wear Replace as necessary parts 4 Measure cylinders and replace if the following wear limits are exceeded 5 Fit cyli...

Page 66: ...ons as described in Chapter 8 9 Checking the piston rings 3 Check crankshaft bearings big end bearing replace if worn If necessary use new shaft seal 4 Remove fan cover fan wheel and entire cooler uni...

Page 67: ...aft seal 9 Mount crankshaft 10 Fit connecting rods see chapitel 8 14 Replacing connecting rods 11 Install bearing housing Use new gaskets bearing bracket crankshaft crankshaft bearing crankshaft beari...

Page 68: ...1_12_en_08 fm 12 Fit motor with flange and coupling 13 Fit pistons and cylinders as described in Chapter 8 9 Che cking the piston rings 14 Fit cylinder heads and valves as described in Chapter 8 8 Che...

Page 69: ...ng rods are in the correct position on the crankshaft see illustration After tightening the connecting rod should rotate easily on the crankshaft Observe torque of 50 Nm see Chapterl 8 4 Note When rep...

Page 70: ...apter 5 1 Trans port 5 Pull motor carefully away from the bell housing flange 6 Check the elastic coupling insert for damage The teeth of the elastic coupling insert must not be damaged 7 Replace the...

Page 71: ...e 2nd stage 4 Remove separator housing from the crankcase 5 Remove reducing stub from the separator 6 Take out the sieve and check it 7 Blow out the sieve with air 8 Check the separator for damage 9 C...

Page 72: ...o the right as far as possible The valve must closely tightly after doing this Danger There is risk of injury from escaping air Therefore keep your head away from the safety valve Note The testing ope...

Page 73: ...compressor shall only be removed and laid up by trained specialists of the owner These specialists must be familiar with the protection devices and regulations before starting the work Any work on the...

Page 74: ...e oil drain plug 3 Fill with about 1 litre of preservation oil 4 Start compressor and run for approx 5 minutes with drain valves and final pressure line open 5 Stop compressor 6 Unscrew the air intake...

Page 75: ...safety valve Use new O ring for the safety valve 12 If necassary post a sign that the compressor has been trea ted with anti corrosion and is shut down 13 If necessary disconnect main supply Restarti...

Page 76: ...ressor is completely relieved of pressure 3 Disconnect mains supply cables 4 Remove oil and lubricants for safe disposal 5 Drain any remaining condensate again for safe disposal Disposal Material Comp...

Page 77: ...ge air cooled compressors the following reasons The good hydrolytic properties of synthetic oils causes moisture to condense in the crankcase risk of corrosion and drive damage Because of their design...

Page 78: ...pressor Oil VDL 100 VDL 100 BP Energol RC 100 VDL 100 Energol IC DG 30 VCL 100 Vanellus C3 SAE 30 SAE 30 Aircol PD 100 VDL 100 CHEVRON HD Compressor Oil 100 VDL 100 Delo 1000 Marine 30 SAE 30 Veritas...

Page 79: ...oil for Sauer compressors Alternatively the following preservation oils can be recommend ed Brand Product name Class NATO classified O 278 VDL 120 NATO classified OMD 113 VDL 100 Brand Product name A...

Page 80: ...cal developments In addition to the genuine Sauer spare parts our delivery pro gram comprises a large number of accessories for your Sauer Compressor and special components to complete your air sys te...

Page 81: ...ts catalogue including the operating instructions is also available on CD ROM An order form can be complet ed printed out and sent immediately To do so you need the main specification of your Sauer Ko...

Page 82: ...12_en_08 fm 12 Annex This Annex to the operating instructions contains the blank for the start up journal the blank for notification of claim and return of goods documentation supplied by outside vend...

Page 83: ...ion check good fault Compression tempera ture C Ventilation Suction temperature C good fault Start stop pressure Environment conditions Oil level check good fault Control function check Voltage Test r...

Page 84: ...licant Please always complete Company Compressor type Street Postcode Place Customer No Serial No Station End customer Running hours Company Street Date of fault Postcode Place Customer No Ambient tem...

Page 85: ...S a u e r C o m p r e s s o r Type WP 33 L Spare Parts List...

Page 86: ...WP33L_ET_Titel_en_08 fm Edition 11 2008 Edited by J P Sauer Sohn Maschinenbau Technical Documentation WP33L_ET_Titel_en_08 fm...

Page 87: ...24 060 319 Piston 2nd stage 26 068 628 Cylinder with head and valve 1st stage 28 068 615 Cylinder with head and valve 2nd stage 30 060 322 Cooler and air piping 32 060 328 Crankcase vent 34 030 915 S...

Page 88: ...E 4 WP33L_ET_en_08 fm Note Explainations of the assemblies in Chapter 3 Design and Func tion of the operator manual...

Page 89: ...Spare Parts List WP33L_ET_en_08 fm E 5...

Page 90: ...E 6 WP33L_ET_en_08 fm 060 465 Sauer Compressor WP33L 100 12 8 18 11 14 15 16 7 3 1 9 10 1st stage 2nd stage...

Page 91: ...060 315 Compressor WP33L 100 1 3 060 354 Automatic drainage system 1 7 060 439 Compressor base 1 8 060 441 Spacer 1 9 035 318 Motor half coupling 1 10 033 637 Coupling flexible insert 1 11 009 3861 AC...

Page 92: ...E 8 WP33L_ET_en_08 fm 065 567 Sauer Compressor WP33L 100 12 8 18 11 14 15 16 7 3 1 9 10 1st stage 2nd stage...

Page 93: ...060 315 Compressor WP33L 100 1 3 060 354 Automatic drainage system 1 7 065 569 Compressor base 1 8 060 441 Spacer 1 9 035 318 Motor half coupling 1 10 033 637 Coupling flexible insert 1 11 009 3861 AC...

Page 94: ...E 10 WP33L_ET_en_08 fm 060 315 Compressor WP33L 100 21 17 22 1 19 20 11 12 2...

Page 95: ...Spare Parts List WP33L_ET_en_08 fm E 11 060 315 Compressor WP33L 100 15 16 6 8 4 5 7 3 25 26 24 2nd stage 1st stage...

Page 96: ...E 12 WP33L_ET_en_08 fm 060 315 Compressor WP33L 100...

Page 97: ...7 060 304 Cylinder with head and valve 1st stage 1 8 060 302 Cylinder with head and valve 2nd stage 1 11 060 322 Cooler and air piping 1 12 050 551 Fan cover 1 15 060 328 Crankcase vent 1 16 030 915 S...

Page 98: ...E 14 WP33L_ET_en_08 fm 060 316 Crankcase 1 5 13 22 8 24 12 15 6 13 18 19 3 23 14 21 17 16 9 2 18 19 23 7 10 16 17 1st stage 2nd stage 38 Nm 38 Nm...

Page 99: ...g bracket 1 7 061 383 Dipstick 1 8 060 425 Clamp 1 9 060 448 Cylinder base gasket 1 10 060 449 Cylinder base gasket 1 12 031 103 O ring 1 13 001 884 Shaft seal 2 14 001 021 Plug 3 15 005 247 Hexagon h...

Page 100: ...E 16 WP33L_ET_en_08 fm 061 383 Dipstick 3 1...

Page 101: ...Spare Parts List WP33L_ET_en_08 fm E 17 061 383 Dipstick Item Ref No Description Qty 1 035 605 Dipstick 1 3 035 528 O ring 1...

Page 102: ...E 18 WP33L_ET_en_08 fm 060 317 Crankshaft 4 5 2 6 3 7 5 4 1...

Page 103: ...en_08 fm E 19 060 317 Crankshaft Item Ref No Description Qty 1 060 325 Crankshaft 1 2 050 510 Fan flywheel 1 3 035 026 Cylindrical roller bearing 2 4 001 096 Hexagon nut 2 5 001 691 Lock plate 2 6 001...

Page 104: ...E 20 WP33L_ET_en_08 fm 060 280 Connecting rod 1st stage 1 4 7 5 6 50 Nm...

Page 105: ...g rod screw 050 459 is part of unmachined part Connecting rod 2 Gudgeon pin 032 117 is part of assembly 034 989 Item Ref No Description Qty 1 060 274 Connecting rod 1 4 050 519 Small end bearing 1 5 0...

Page 106: ...E 22 WP33L_ET_en_08 fm 060 283 Connecting rod 2nd stage 1 4 7 5 6 50 Nm...

Page 107: ...g rod screw 050 459 is part of unmachined part Connecting rod 2 Gudgeon pin 050 585 is part of assembly 060 319 Item Ref No Description Qty 1 060 277 Connecting rod 1 4 039 029 Small end bearing 1 5 0...

Page 108: ...E 24 WP33L_ET_en_08 fm 034 989 Piston 1st stage 7 3 4 5 6 2 1...

Page 109: ...stage 1 Small end bearing 050 520 is part of assembly 060 280 Item Ref No Description Qty 1 034 989 Piston 1 2 032 117 Gudgeon pin 1 3 002 755 Plain ring 1 4 002 563 Nose ring 1 5 034 988 Oil scraper...

Page 110: ...E 26 WP33L_ET_en_08 fm 060 319 Piston 2nd stage 7 3 4 5 1 6 2...

Page 111: ...stage 1 Small end bearing 039 029 is part of assembly 060 283 Item Ref No Description Qty 1 060 355 Piston 1 2 050 585 Gudgeon pin 1 3 002 662 Plain ring 2 4 002 543 Nose ring 1 5 002 576 Oil scraper...

Page 112: ...E 28 WP33L_ET_en_08 fm 068 628 Cylinder with head and valve 1st stage 3 2 4 5 1...

Page 113: ...29 068 628 Cylinder with head and valve 1st stage Item Ref No Description Qty 1 060 304 Cylinder 1st stage 1 2 060 300 Cylinder head 1st stage 1 3 030 113 Air filter 1 4 060 266 Cylinder head gasket 1...

Page 114: ...E 30 WP33L_ET_en_08 fm 068 615 Cylinder with head and valve 2nd stage 2 3 4 1...

Page 115: ...en_08 fm E 31 068 615 Cylinder with head and valve 2nd stage Item Ref No Description Qty 1 060 302 Cylinder 2nd stage 1 2 060 267 Cylinder head 2nd stage 1 3 060 264 Cylinder head gasket 1 4 034 984 L...

Page 116: ...E 32 WP33L_ET_en_08 fm 060 322 Cooler and air piping 13 15 14 12 8 16 5 1 2 10 9 16 3 14 11 4 8 16...

Page 117: ...er 1st stage 1 2 060 323 Cooler 2nd stage 1 3 050 547 Clamp 2 4 050 548 Clamp 1 5 050 549 Clamp 1 8 000 015 Hexagon head screw 3 9 012 728 Hexagon head screw 1 10 004 993 Fitting 1 11 004 647 Fitting...

Page 118: ...E 34 WP33L_ET_en_08 fm 060 328 Crankcase vent 3 1 2 5 6 060 328 1st stage...

Page 119: ...Spare Parts List WP33L_ET_en_08 fm E 35 060 328 Crankcase vent Item Ref No Description Qty 1 035 007 Low pressure hose 1 2 008 646 Pipe 1 3 035 254 Hose clip 2 5 006 205 Fitting 1 6 005 001 Washer 1...

Page 120: ...E 36 WP33L_ET_en_08 fm 030 915 Safety valve 1st stage 1 3...

Page 121: ...Spare Parts List WP33L_ET_en_08 fm E 37 030 915 Safety valve 1st stage 1 Washer 005 009 is part of assembly 060 312 Item Ref No Description Qty 1 030 915 Safety valve 1st stage 1 31 005 009 Washer 1...

Page 122: ...E 38 WP33L_ET_en_08 fm 030 752 Safety valve 2nd stage 1 3...

Page 123: ...Spare Parts List WP33L_ET_en_08 fm E 39 030 752 Safety valve 2nd stage 1 Washer 005 009 is part of assembly 060 312 Item Ref No Description Qty 1 030 752 Safety valve 2nd stage 1 31 005 009 Washer 1...

Page 124: ...E 40 WP33L_ET_en_08 fm 060 440 Air pressure piping 7 8 4 6 2 4 6 9 1 5 10...

Page 125: ...40 Air pressure piping Item Ref No Description Qty 1 060 312 Separator 1 2 060 444 Pipe 1 4 006 212 Fitting 2 5 006 187 Fitting 1 6 005 006 Washer 2 7 035 010 Pressure gauge 1 8 035 061 Gasket 1 9 004...

Page 126: ...E 42 WP33L_ET_en_08 fm 060 312 Separator 2 7 8 1 4 6 3 8...

Page 127: ..._08 fm E 43 060 312 Separator 1 121 C 250 F Item Ref No Description Qty 1 060 311 Separator housing 1 2 060 340 Baffle 1 31 060 342 Fusible plug 1 4 006 390 Bottom plug 1 6 005 029 Washer 1 7 005 023...

Page 128: ...E 44 WP33L_ET_en_08 fm 035 010 Pressure gauge 1 2...

Page 129: ...Spare Parts List WP33L_ET_en_08 fm E 45 035 010 Pressure gauge 1 Gasket 035 061 is part of assembly 060 440 Item Ref No Description Qty 1 035 010 Pressure gauge 1 21 035 061 Gasket 1...

Page 130: ...E 46 WP33L_ET_en_08 fm 060 354 Automatic drainage system 3 1 4 5...

Page 131: ...54 Automatic drainage system 1 Specify voltage and frequency for order 2 Solenoid valve ref No as customer s specification Item Ref No Description Qty 11 037 6802 Solenoid valve 1 3 006 455 Stub 1 4 0...

Page 132: ...E 48 WP33L_ET_en_08 fm 060 589 Resilient mounts 3 5 1 4 2 6 4 2 6...

Page 133: ...E 49 060 589 Resilient mounts Item Ref No Description Qty 1 061 001 Hose line 1 2 035 457 Anti vibration resilient mount 4 3 038 310 High pressure hose 1 4 002 031 Hexagon nut 4 5 011 130 Non return...

Page 134: ...E 50 WP33L_ET_en_08 fm 065 568 Resilient mounts 3 5 1 4 2 6 4 2 6...

Page 135: ...E 51 065 568 Resilient mounts Item Ref No Description Qty 1 061 001 Hose line 1 2 035 457 Anti vibration resilient mount 3 3 038 310 High pressure hose 1 4 002 031 Hexagon nut 3 5 011 130 Non return...

Page 136: ...E 52 WP33L_ET_en_08 fm 061 001 Hose line 1 2...

Page 137: ...Spare Parts List WP33L_ET_en_08 fm E 53 061 001 Hose line Item Ref No Description Qty 1 038 309 High pressure hose 1 2 004 694 Fitting 1...

Page 138: ...E 54 WP33L_ET_en_08 fm Flexible coupling 1 2 3 Compressor Motor...

Page 139: ...316 is part of assembly 060 315 2 Motor half coupling 035 318 is part of assembly 060 465 3 Coupling flexible insert 033 637 is part of assembly 060 465 Item Ref No Description Qty 11 035 316 Compress...

Page 140: ...E 56 WP33L_ET_en_08 fm Flexible coupling 1 2 3 Compressor Motor...

Page 141: ...316 is part of assembly 060 315 2 Motor half coupling 035 318 is part of assembly 065 567 3 Coupling flexible insert 033 637 is part of assembly 065 567 Item Ref No Description Qty 11 035 316 Compress...

Page 142: ...E 58 WP33L_ET_en_08 fm...

Page 143: ...14 14 001 096 Hexagon nut 060 317 18 4 001 620 Hexagon nut 060 316 14 23 001 691 Lock plate 060 317 18 5 001 884 Shaft seal 060 316 14 13 001 981 Key 060 317 18 7 001 984 Key 060 317 18 6 002 031 Hexa...

Page 144: ...005 006 Washer 060 322 32 15 005 006 Washer 060 440 40 6 005 009 Washer 060 312 36 3 005 009 Washer 060 312 38 3 005 009 Washer 060 312 42 8 005 009 Washer 060 322 32 14 005 023 Washer 060 312 42 7 0...

Page 145: ...030 915 Safety valve 1st stage 060 315 11 16 031 057 Locking washer 060 315 11 26 031 103 O ring 060 316 14 12 032 117 Gudgeon pin 034 989 24 2 032 117 Gudgeon pin 034 989 20 7 033 637 Coupling flexi...

Page 146: ...9 035 318 Motor half coupling 065 567 56 2 035 318 Motor half coupling 065 567 8 9 035 426 Filter 060 440 40 10 035 457 Anti vibration resilient mount 060 589 48 2 035 457 Anti vibration resilient mou...

Page 147: ...816 Stud bolt 060 316 14 2 054 817 Stud bolt 060 316 14 3 060 264 Cylinder head gasket 068 615 30 3 060 266 Cylinder head gasket 068 628 28 4 060 267 Cylinder head 2nd stage 068 615 30 2 060 274 Conne...

Page 148: ...312 42 3 060 354 Automatic drainage system 060 465 6 3 060 354 Automatic drainage system 065 567 8 3 060 355 Piston 060 319 26 1 060 376 Ventilation stub 060 316 14 1 060 404 Crankcase 060 316 14 5 0...

Page 149: ...Index WP33L_ET_Index_en_08 fm E 65 061 383 Dipstick 060 316 14 7 065 569 Compressor base 065 567 8 7 Ref No Description Assembly Page E Item...

Page 150: ...60 312 42 2 060 409 Bearing bracket 060 316 14 6 050 520 Big end bearing 060 280 20 5 050 520 Big end bearing 060 283 22 5 006 390 Bottom plug 060 312 42 4 002 360 Cap nut 060 316 14 18 002 973 Circli...

Page 151: ...060 465 6 10 033 637 Coupling flexible insert 065 567 56 3 033 637 Coupling flexible insert 065 567 8 10 060 316 Crankcase 060 315 10 1 060 404 Crankcase 060 316 14 5 060 328 Crankcase vent 060 315 11...

Page 152: ...322 32 13 006 187 Fitting 060 440 40 5 006 205 Fitting 060 328 34 5 006 212 Fitting 060 440 40 4 006 219 Fitting 060 322 32 12 060 342 Fusible plug 060 312 42 3 035 061 Gasket 060 440 44 2 035 061 Gas...

Page 153: ...5 567 8 15 002 031 Hexagon nut 065 568 50 4 038 309 High pressure hose 061 001 52 1 038 310 High pressure hose 060 589 48 3 038 310 High pressure hose 065 568 50 3 035 254 Hose clip 060 328 34 3 061 0...

Page 154: ...g 060 319 26 5 034 988 Oil scraper ring 034 989 24 5 008 646 Pipe 060 328 34 2 060 444 Pipe 060 440 40 2 034 989 Piston 034 989 24 1 060 355 Piston 060 319 26 1 034 989 Piston 1st stage 060 315 11 5 0...

Page 155: ...1 Spacer 065 567 8 8 006 455 Stub 060 354 46 3 054 816 Stud bolt 060 316 14 2 054 817 Stud bolt 060 316 14 3 035 032 Stud screw 060 316 14 16 050 643 Type plate 060 315 10 19 060 376 Ventilation stub...

Page 156: ...E 72 WP33L_ET_Index_en_08 fm 005 029 Washer 060 316 14 21 Ref No Description Assembly Page E Item...

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