Samson TROVIS 6495 Series Mounting And Operating Instructions Download

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Series 6495
Industrial Controller TROVIS 6495-2

Mounting and
Operating Instructions

EB 6495-2 EN

Firmware version 1.11
Edition December 2009

Electronics from SAMSON

Summary of Contents for TROVIS 6495 Series

Page 1: ...Series 6495 Industrial Controller TROVIS 6495 2 Mounting and Operating Instructions EB 6495 2 EN Firmware version 1 11 Edition December 2009 Electronics from SAMSON...

Page 2: ...azardous situation which if not avoided will result in death or serious injury NOTICE NOTICE indicates a property damage mes sage Note Supplementary explanations informa tion and tips Definitions of t...

Page 3: ...3 Switching over internal external set point 25 8 4 Switching over between internal set points and changing them 25 9 Configuration menu 29 9 1 Entering the configuration level 29 9 2 Configuring the...

Page 4: ...ftware 56 14 3 Starting TROVIS VIEW and performing settings 57 14 3 1 Configuring the controller 60 14 3 2 Reading information 62 14 4 Operational data graphs Trend Viewer 64 14 5 Data transmission 66...

Page 5: ...ed personnel refers to individuals who are able to judge the work they are assigned to and recognize possi ble dangers due to their specialized training their knowledge and experience as well as their...

Page 6: ...61 1033 Infrared adapter RS 232 8864 0900 Bracket for infrared adapter 1400 9769 USB 1 1 serial adapter 8812 2001 RS 232 USB interface board 1400 9917 RS 485 USB interface board 1400 9918 USB cable 2...

Page 7: ...Push the industrial controller into the panel cut out from the front 3 Insert the two mounting clips in the notches on the top and bottom 4 Turn the threaded rods in the direction of the control panel...

Page 8: ...equipped with suitable interference suppressors RC ele ments Control cabinet elements with high field strength e g transformers or frequency converters are to be shielded with sepa rators providing a...

Page 9: ...s used for example for po sition feedback of an electrical actuator or for input of an external set point Generally we recommend performing a user calibration To perform a calibration use the configur...

Page 10: ...AO1 31 24 V DC Digital input DI4 Supply output 21 V DC max 90 mA Digital input DI3 GND 37 36 Analog output AO2 35 86 87 89 90 85 99 98 Analog output AO3 97 Digital input DI2 Digital input DI1 GND 83 8...

Page 11: ...V AC DC 20 to 30 V L L L1 N N Switch output SO1 Digital output DO2 Switch output SO2 Digital output DO3 Switch output SO2 Digital output DO4 43 42 53 52 46 45 56 55 L1 L1 N L1 Digital output limit val...

Page 12: ...be changed These are located in two different menu items Configuration menu The controller is adapted to its control task by changing configuration items and pa rameters The configuration level is di...

Page 13: ...o 8864 0900 connected to the computer DIP switches Before an analog input can be configured the DIP switches must be set correspond ingly These switches are used to initially se lect whether an input...

Page 14: ...cade No function No function Edit individual items of parame ters Cursor keys Automatic mode Change set point Manual mode Change output value Browse through menu and information Browse through a menu...

Page 15: ...with two control lers the default display has two sections Controller 1 on the left display section and Controller 2 on the right display section See overview below Note The default reading can be ad...

Page 16: ...tion 6 3 6 1 Changing the set point Change the set point in automatic mode us ing the cursor keys Increase the set point Decrease the set point Note The last digit is changed by one value every time t...

Page 17: ...osed by press ing the manual automatic key of the master controller 2 Note In the following example the master controller 2 is shown on the right display default As a result the manual automatic key o...

Page 18: ...ts DO5 DO7 Last events Event 1 x Event x x Diagnosis Diagnosis 1 operating time Diagnosis 2 device temperature Diagnosis 3 cycle times Diagnosis 4 system internal events Diagnosis 5 system internal ev...

Page 19: ...the keys on the left and right in the key panel can be used for the info menu Example A control mode with one control ler is configured An error message does not exist in the controller The objective...

Page 20: ...digital outputs If the input output is assigned to both controllers both controller numbers 1 2 are indicated Additional readings apply to the digital inputs separate or combined with the controller...

Page 21: ...ambient tempera ture 0 to 50 C is kept The device inside temperature is monitored to pro tect the controller If this temperature falls below 0 C or rises above 60 C a message is generated in Last eve...

Page 22: ...2 TN reset time TV derivative action time Y0 operating point TV K derivative action gain TV K1 1 P PWM duty cycle SO1 P 1 P PWM duty cycle SO1 P 2 P PWM duty cycle SO2 P 2 P PWM duty cycle SO2 P Set p...

Page 23: ...1 Entering the operating menu The controller is currently in the operating level Enter the operating menu of Controller 1 1x Switch to the main menu Operating menu contr 1 is highlighted 1x Enter Ope...

Page 24: ...the comparator PV0 the set point at the com parator SP0 and the manipu lated variable Y are indicated on the left For ratio control Actual ratio PVR ratio set point SPR and manipulated variable Y The...

Page 25: ...high lighted SPE 1x Select internal set point SPI 1x Confirm the setting SPI is now the active set point Note Determining and changing the inter nal set point is described in Section 8 4 Cascade cont...

Page 26: ...et point 1x Activate the menu item Set point The actual value at the comparator PV0 the set point at the com parator SP0 and the manipu lated variable Y are indicated on the left For ratio control Act...

Page 27: ...elect the set point SP2 1x Activate the set point setting SP2 The current set point is highlighted 90 0 Keep pressed and change the set point to 100 0 1x Confirm the set point The set point is adopted...

Page 28: ...functions restart condition controller display and key locking See section 15 2 for details 2C Controller 2 O Output This menu contains the configura tion of analog outputs AO1 to AO3 and digital inpu...

Page 29: ...ht of the key panel can be used in the configura tion level If the controller is to be newly configured we recommend keeping the following con figuration sequence 1 Set the control mode e g M 1 1 2 Se...

Page 30: ...ration item C 1 1 1 Input vari able PV Note Some configuration items as well as the parameters can only be set if certain set tings have already been made in the con troller configuration The required...

Page 31: ...l stepwise 9 2 2 Configuration example Based on a default setting 1x Fixed set point follow up control M 1 1 the analog input AI1 is to be set to Pt 1000 The mea suring range is to be 0 to 200 C The c...

Page 32: ...Activate the configuration item I 1 1 Input signal The input signal setting is high lighted Pt 100 1x Change setting to I 1 1 7 Pt 1000 1x Confirm new setting Set the measuring range 1x Select AI1 MI...

Page 33: ...additionally be determined for the rows 4 and 5 The following table shows the settings neces sary for adapting the display see section 15 2 for details Select signal Select type of representation Row...

Page 34: ...urrently active setting is dis played 1C 5 6 0 Off 1x Activate configuration item 1C 5 6 The currently active setting is highlighted Off 2x Change setting to 1C 5 6 2 Output AO1 1x Confirm setting Con...

Page 35: ...le to display the additional displays of both controllers To implement the additional display in the display it must be activated in the submenu A 2 Operation display The following table indicates the...

Page 36: ...1 As sign source is displayed together with the currently active setting O 2 1 0 Off 1x Activate configuration item O 2 1 The currently active setting is high lighted Off 1x Change setting to O 2 1 1...

Page 37: ...ange setting to C 6 7 3 Output AO2 1x Confirm setting 1x Select configuration item 1C 6 8 Row 4 representation The currently active setting is dis played 1C 6 8 1 Numerical 1x Activate configuration i...

Page 38: ...reading in the dis play the Output AO2 is displayed numerically inverted 9 3 3 Switching Controller 1 and Controller 2 displays The left display is assigned to Controller 1 and the right display to Co...

Page 39: ...ctivate left display 6x Select menu A General settings 1x Enter A General settings The submenu A 1 Language Sprache is highlighted 1x Select submenu A 2 Operation display 1x Enter submenu A 2 Operatio...

Page 40: ...setting Configure left display 1x Select configuration item A 2 1 Left display 1x Activate configuration item A 2 1 Left display The currently active setting is high lighted Off 2x Change setting to A...

Page 41: ...ck set point keys On Example The set point adjustment of Con troller 1 is to be locked The controller is currently in the operating level 4 Enter the configuration level see sec tion 9 1 Activate lock...

Page 42: ...2 The controller is currently in the operating level 4 Enter the configuration level see sec tion 9 1 Activate locking 6x Select menu A General settings 1x Activate menu A General set tings 2x Select...

Page 43: ...umber operation as well Key number operation is activated in the configuration level in the configuration item A 4 1 The controller is currently in the operating level 4 Enter the configuration level...

Page 44: ...vel can only be performed af ter the key number has been entered using the cursor key and con firmed by pressing the enter key Deactivate key number operation Key number operation is deactivated by se...

Page 45: ...log input AI1 and Pt 100 see section 15 2 4 Set the signal source to the end value If the input value is within the range that can be calibrated the selection bar is displayed 4 Press the enter key to...

Page 46: ...an be configured so that they are activated when a sensor signal error or communication error occurs See configuration item O 10 1 and O 11 1 in section 15 2 46 EB 6495 2 EN Fault alarms Error message...

Page 47: ...ck location of installation Internal temperature Temperature too high 60 C Internal temperature Temperature too low 5 C Internal temperature Temperature too high 65 C Communication error AI1 2 3 4 Tim...

Page 48: ...6 4 10 5 Fig 4 Data transmission 1 RJ12 jack RS 232 USB interface board 2 Infrared interface 3 USB interface RS 232 USB and RS 485 USB interface boards 4 USB cable mini B 5 pin USB type A 5 Infrared a...

Page 49: ...terface integrated in the controller A bracket ensures that the adapter is properly aligned Note To ensure data transmission functions properly place the infrared adapter so that the distance to the i...

Page 50: ...the interface board with cover into the open ing making sure that the interface board rests on the guide intended for it and that the cover locks in place 13 2 1 RS 232 USB interface board Upgrading t...

Page 51: ...or can be downloaded from the Internet at www samson de Services Support Downloads USB driver 13 2 2 RS 485 USB interface board To integrate the controller into a communications network the controller...

Page 52: ...dbus protocol A maximum of 246 devices can be addressed First of all a converter must connected to the computer to convert the RS 232 signal issued by the computer into a RS 485 signal A repeater must...

Page 53: ...y pen into the RJ12 jack at the RS 232 USB board of the controller The following appears on the display when the controller recognizes the memory pen In the top row of the display the device type whos...

Page 54: ...The following display appears when data transmission is completed The memory pen can be removed 54 EB 6495 2 EN Interfaces...

Page 55: ...g instructions include a description on the key functions of the TROVIS VIEW software in conjunction with the TROVIS 6495 2 Industrial Controller Refer to the online help in the menu for a detailed de...

Page 56: ...re can be activated automatically or man ually Internet access on the computer on which TROVIS VIEW is installed is required for automatic activation Automatic activation A request code containing the...

Page 57: ...settings appear on the operator inter face or alternatively a stored TROVIS VIEW file tro can be loaded and overwritten by selecting Open in the File menu 1 Start TROVIS VIEW The operator interface a...

Page 58: ...an be pre viewed before saving it e g VIEW3_ 6495_2009 June 23 tro 5 If required add a new or additional TROVIS VIEW module by selecting Add module in Options menu Enter the CD key written on the inst...

Page 59: ...Data point can be executed Data point is user defined Mark to indicate error Value has fallen below minimum limit Value has exceeded maximum limit Source of data Value has been modified manually Value...

Page 60: ...d the configuration items and parameters in TROVIS VIEW 1 Click on the menu folder in which the configuration item parameter that you want to change is located 2 Click on the submenu folder in which t...

Page 61: ...om the controller Write Upload a setting of configuration item parameter to the controller Default Reset configuration item parameter to displayed factory default value in gray to indicate that the co...

Page 62: ...formation on the TROVIS 6495 2 Industrial Controller Operation display folder The Operation display folder shows the inputs and outputs of the controller The values for the analog inputs and set point...

Page 63: ...value at comparator PV0 Error signal e and Output Y of the controller can be read in this folder Signals folder The values of individual signals can be monitored in the Signals folder EB 6495 2 EN 63...

Page 64: ...t at comparator SP0 4 Actual value at comparator PV0 and 4 Output Y In addition to the just displaying the data logged data can also be saved to a file 1 The Trend Viewer is only displayed when the Tr...

Page 65: ...i ables to change their color in the graph Check or uncheck data points to acti vate or deactivate them in the graph 4 Start communication See section 13 The activated data points are displayed in the...

Page 66: ...controller Or Connect the serial port of the computer using the SAMSON connecting cable to the interface board of the controller 2 Select Communications in Options menu to open the server settings win...

Page 67: ...ffline mode there is no constant data communication between the computer and control ler Communication must first be established to upload data from the controller and down load data to the controller...

Page 68: ...en found at COM Confirm interface setting by clicking OK button Downloading data from TROVIS VIEW to the memory pen 4 Select Download to Memory pen in Memory pen menu 5 Click OK button to start data t...

Page 69: ...58 to 572 F can be limited Connection Three wire circuit resistance per lead 15 two wire circuit Resolution 0 03 based on nominal signal range 0 1 C Potentiometer Nominal values 100 200 500 1000 Conn...

Page 70: ...r zero and span based on 20 C Resolution 0 03 based on nominal signal range Static destruction limit 30 V 7 digital outputs Relay outputs 4 relays with floating NO contact can be inverted Permissible...

Page 71: ...bit 1 start bit Modbus 300 to 115200 bit s 8 bit parity bit adjust able 1 2 stop bits Type of transmission RS 485 Asynchronous half duplex 4 wire or 2 wire Number of connected devices RS 485 32 can b...

Page 72: ...5 mm 0 5 to 1 5 mm wire cross section Display Dot matrix display with 132 x 49 pixels Display range 999 to 9999 start value end value and decimal separator can be selected Total delay time 100 ms Con...

Page 73: ...de 1x fixed set point follow up control Ratio control Cascade control Override control 2x fixed set point follow up control Ratio control Controller M 1 1 1 I Input Default setting Setting I 1 Analog...

Page 74: ...rate both DIP switches on right mA V kg h Mass flow both DIP switches on right mA V t h Mass flow both DIP switches on right mA V lb h Mass flow both DIP switches on right mA V both DIP switches on ri...

Page 75: ...lue at AO1 O 1 1 2 Constant output value at AO2 O 2 1 2 Constant output value at AO3 O 3 1 2 Constant output value at SO1 O 4 1 2 Constant output value at SO2 O 5 1 2 With last output value O 1 1 2 O...

Page 76: ...16 17 18 19 20 Physical unit Off both DIP switches on right mA V C Temperature F Temperature K Temperature both DIP switches on right mA V bar Pressure both DIP switches on right mA V mbar Pressure bo...

Page 77: ...Constant output value at AO2 I 2 6 2 10 0 110 0 0 0 AO3 K1 Constant output value at AO3 I 2 6 3 10 0 110 0 0 0 SO1 K1 Constant output value at SO1 I 2 6 4 10 0 110 0 0 0 SO2 K1 Constant output value...

Page 78: ...XXX 3 decimal places I 3 2 1 I 3 3 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Physical unit Off both DIP switches on right mA V C Temperature F Temperature K Temperature both DIP switches on right mA...

Page 79: ...t value at AO3 O 3 1 1 Constant output value at SO1 O 4 1 1 Constant output value at SO2 O 5 1 1 With last output value O 1 1 1 O 2 1 1 O 3 1 1 O 4 1 1 O 5 1 1 I 3 6 0 AO1 K1 Constant output value at...

Page 80: ...1 6 7 I 4 3 2 999 0 9999 0 50 0 300 0 C 58 0 572 0 F 0 0 AI4 MAX Upper measuring range I 4 1 6 7 I 4 3 1 I 4 1 6 7 I 4 3 2 999 0 9999 0 50 0 300 0 C 58 0 572 0 F 100 0 AI4 K1 Initial value I 4 1 5 De...

Page 81: ...4 5 0 AI4 K1 Default value I 4 5 2 Initial value I 4 1 5 999 0 9999 0 0 0 AI4 TOUT Timeout interface I 4 1 5 I 4 5 0 1 99999 s 60 s I 4 6 0 1 2 3 4 5 6 Manual mode Controller 1 at signal error I 4 5 0...

Page 82: ...4 7 1 10 0 110 0 0 0 AO2 K1 Constant output value at AO2 I 4 7 2 10 0 110 0 0 0 AO3 K1 Constant output value at AO3 I 4 7 3 10 0 110 0 0 0 SO1 K1 Constant output value at SO1 I 4 7 4 10 0 110 0 0 0 S...

Page 83: ...2 2 C 1 1 4 0 1 Function generation C 1 1 1 0 Off On C 1 1 4 0 1 2 PV MIN Lower range value output function generation C 1 1 4 1 999 0 9999 0 0 0 1 2 PV MAX Upper range value output function generatio...

Page 84: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Physical unit after function generation C 1 1 4 1 Off C Temperature F Temperature K Temperature bar Pressure mbar Pressure psi Pressure kPa Pressure m3 h Fl...

Page 85: ...O2 Output value 2 C 1 2 4 1 999 0 9999 0 0 0 1 2 SPE I3 Input value 3 C 1 2 4 1 999 0 9999 0 0 0 1 2 SPE O3 Output value 3 C 1 2 4 1 999 0 9999 0 0 0 1 2 SPE I4 Input value 4 C 1 2 4 1 999 0 9999 0 0...

Page 86: ...humidity kg m3 Density pH pH value C 1 3 Input variable DV Input variable DV 1 1 1 1 1 2 2 2 2 2 C 1 3 1 0 1 2 3 4 Assign source Off Analog input AI1 Analog input AI2 Analog input AI3 Analog input AI...

Page 87: ...t value 5 C 1 3 4 1 999 0 9999 0 0 0 1 2 DV I6 Input value 6 C 1 3 4 1 999 0 9999 0 0 0 1 2 DV O6 Output value 6 C 1 3 4 1 999 0 9999 0 0 0 1 2 DV I7 Input value 7 C 1 3 4 1 999 0 9999 0 100 0 1 2 DV...

Page 88: ...e value output function generation C 1 4 4 1 999 0 9999 0 0 0 1 2 TR MAX Upper range value output function generation C 1 4 4 1 999 0 9999 0 100 0 1 2 TR I1 Input value 1 C 1 4 4 1 999 0 9999 0 0 0 1...

Page 89: ...F Temperature K Temperature bar Pressure mbar Pressure psi Pressure kPa Pressure m3 h Flow rate l h Flow rate ft3 h Flow rate kg h Mass flow t h Mass flow lb h Mass flow mFS Filling level mmFS Fillin...

Page 90: ...2 1 1 1 1 M 1 2 6 999 0 9999 0 0 0 9999 0 0 0 1 2 SP2 MAX Set point upper limit C 2 1 1 1 1 M 1 2 6 999 0 9999 0 0 0 9999 0 100 0 1 2 SP3 Set point C 2 1 1 3 4 1 M 1 2 6 999 0 9999 0 0 0 9999 0 0 0 1...

Page 91: ...for TR C 2 1 3 4 999 0 9999 0 1 00 1 K22 Factor for PV C 2 1 3 4 999 0 9999 0 1 00 1 K23 Factor for DV C 2 1 3 4 999 0 9999 0 0 00 1 K24 Factor for TR C 2 1 3 4 999 0 9999 0 0 00 1 1 1 1 2 2 2 2 C 2...

Page 92: ...output value at AO1 O 1 1 1 38 39 Constant output value at AO2 O 2 1 1 38 39 Constant output value at AO3 O 3 1 1 38 39 Constant output value at SO1 O 4 1 1 38 39 Constant output value at SO2 O 5 1 1...

Page 93: ...DI3 C 2 1 1 2 SP1 SP2 with DI4 C 2 1 1 2 SP1 SP4 with DI1 DI2 C 2 1 1 4 SP1 SP4 with DI3 DI4 C 2 1 1 4 SP1 SP3 with DI2 DI3 C 2 1 1 3 SP1 SP4 with DI2 3 4 C 2 1 1 4 1 1 1 1 1 2 2 2 2 2 C 2 2 2 0 1 2 3...

Page 94: ...ental value C 2 2 6 0 999 0 9999 0 0 0 C 2 3 Set point ramp function Set point ramp function 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 C 2 3 1 0 1 2 3 4 5 6 7 8 9 Set point ramp Off Start with DI1 SP PV...

Page 95: ...rnal internal set point C 2 1 2 0 Off Min selection SPI SPE Max selection SPI SPE SPI SPE SPI SPE SPE SPI C 2 4 2 0 1 1 C 2 4 3 0 1 Function generation set point SPM at slave controller M 1 3 Off On C...

Page 96: ...ent 0 01 100 0 1 00 1 2 TN Reset time C 3 1 1 1 4 5 1 9999 s 120 s 1 2 TV Derivative action time C 3 1 1 3 4 1 9999 s 10 s 1 2 Y0 Operating point C 3 1 1 2 3 10 0 110 0 0 0 1 2 TV K Derivative action...

Page 97: ...behavior C 3 1 5 5 999 0 999 0 10 0 1 2 KP S Prop action coefficient for P D behavior C 3 1 5 0 0 01 100 0 1 00 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 C 3 1 6 0 1 2 3 4 5 6 7 8 Function generation KP Off...

Page 98: ...alue 1 C 3 1 7 0 999 0 9999 0 0 00 1 2 FTN O1 Output value 1 C 3 1 7 0 0 01 100 0 1 00 1 2 FTN I2 Input value 2 C 3 1 7 0 999 0 9999 0 0 00 1 2 FTN O2 Output value 2 C 3 1 7 0 0 01 100 0 1 00 1 2 FTN...

Page 99: ...C 3 1 6 1 10 0 110 0 0 0 1 2 OP I7 Input value 7 C 3 1 6 1 999 0 9999 0 0 0 1 2 OP O7 Output value 7 C 3 1 6 1 10 0 110 0 0 0 1 1 1 1 1 2 2 2 2 2 C 3 1 9 0 1 2 3 4 Operating point 1 with DI Off With...

Page 100: ...mula SPE K3 K4 9999 0 9999 0 0 0 1 1 1 1 1 2 2 2 2 C 3 2 3 0 1 2 3 4 Link input variables DV TR M 1 2 6 Controller 1 Link input variable TR Off To input variable PV To set point SP To output YPID To i...

Page 101: ...stant formula DV TR K5 K6 K7 K8 M 1 2 6 Controller 1 without DV 9999 0 9999 0 0 0 1 1 1 1 1 2 2 2 2 2 C 3 2 5 1 2 3 4 5 Transfer function for disturbance variables C 3 2 3 0 P behavior D behavior1 D b...

Page 102: ...3 2 1 1 C 3 2 3 1 PV A C 1 1 1 1 2 3 4 C 3 2 1 1 C 3 2 3 1 PV A 2 C 1 1 1 1 2 3 4 C 3 2 1 1 C 3 2 3 1 Min PV A C 1 1 1 1 2 3 4 C 3 2 1 1 C 3 2 3 1 Max PV A C 1 1 1 1 2 3 4 C 3 2 1 1 C 3 2 3 1 PV SPE C...

Page 103: ...1 2 3 4 Max PV SPE DV TR C 1 1 1 1 2 3 4 C 1 2 1 1 2 3 4 C 1 3 1 1 2 3 4 C 1 4 1 1 2 3 4 1 1 1 1 1 C 3 2 7 0 1 2 3 4 Arithmetic operation input variable DV M 1 2 6 C 3 2 3 4 Off DV B DV B DV B DV B C...

Page 104: ...acking C 1 4 1 1 2 3 4 M 1 3 4 Controller 1 only Off With input TR DI1 With input TR DI2 With input TR DI3 With input TR DI4 C 3 3 3 0 1 1 1 1 1 2 2 2 2 2 C 3 3 6 0 1 2 3 4 Increase decrease actual va...

Page 105: ...38 39 Auto start SO2 SO2 K1 O 5 1 1 2 38 39 Manual start AO1 AO1 K1 O 1 1 1 2 38 39 Manual start AO2 AO2 K1 O 2 1 1 2 38 39 Manual start AO3 AO3 K1 O 3 1 1 2 38 39 Manual start SO1 SO1 K1 O 4 1 1 2 3...

Page 106: ...24 25 26 Row 4 Off Output according to priority Output AO1 O 1 1 0 Output AO2 O 2 1 0 Output AO3 O 3 1 0 Output SO1 O 4 1 0 Output SO2 O 5 1 0 Controller 1 output Y Controller 2 output Y Output master...

Page 107: ...representation Numerical Numerical inverted Bar graph Bar graph inverted Switch signal Digital signal C 5 5 1 C 5 5 5 if C 5 4 5 6 is set C 5 5 6 if C 5 4 37 38 39 is set 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2...

Page 108: ...2 3 4 Set point SP2 C 2 1 1 2 3 4 Set point SP3 C 2 1 1 3 4 Set point SP4 C 2 1 1 4 Set point SPI Set point SPM M 1 3 Set point SPC C 2 1 2 2 Set point SP Set point SP0 at comparator Ratio set point S...

Page 109: ...SPE before filter C 1 2 1 0 Input SPE after function generation C 1 2 1 0 Input DV before filter C 1 3 1 0 Input DV after function generation C 1 3 1 0 Input TR before filter C 1 4 1 0 Input TR after...

Page 110: ...output Y Controller 2 output Y Output master controller YM M 1 3 Input PV before filter C 1 1 1 0 Input PV after function generation C 1 1 1 0 Actual value PV0 at comparator C 1 1 1 0 Actual ratio PVR...

Page 111: ...6 5 0 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 22 23 Row 3 Off Output according to priority Output AO1 O 1 1 0 Output AO2 O 2 1 0 Output AO3 O 3 1 0 Output SO1 O 4 1 0 Output SO2 O 5 1 0 Cont...

Page 112: ...uts DO5 7 Digital inputs DI1 4 Effective KP Effective TN 1 1 1 1 1 1 2 2 2 2 2 2 C 6 6 1 2 3 4 5 6 Row 3 representation C 6 5 0 Numerical Numerical inverted Bar graph Bar graph inverted Switch signal...

Page 113: ...1 5 1 0 Input FB after filter C 1 5 1 0 Signal A C 3 2 1 0 C 3 2 3 0 Signal B C 3 2 3 0 Set point SP1 C 2 1 1 1 2 3 4 Set point SP2 C 2 1 1 2 3 4 Set point SP3 C 2 1 1 3 4 Set point SP4 C 2 1 1 4 Set...

Page 114: ...1 1 0 Actual ratio PVR M 1 2 6 Input SPE before filter C 1 2 1 0 Input SPE after function generation C 1 2 1 0 Input DV before filter C 1 3 1 0 Input DV after function generation C 1 3 1 0 Input TR be...

Page 115: ...graph Bar graph inverted Switch signal Digital signal C 6 10 1 C 6 10 5 if C 6 9 5 6 is set C 6 10 6 if C 6 9 37 38 39 is set C 7 Operator keys Operator keys 1 1 2 2 C 7 1 0 1 Invert manual output va...

Page 116: ...ut FB before filter 1C 1 5 1 0 1 Signal A 1C 3 2 1 0 1C 3 2 3 0 1 Signal B 1C 3 2 3 0 1 Set point SP0 1 Error signal e 1 Error signal e 1 Ratio set point SPR M 1 2 6 1 Actual ratio PVR M 1 2 6 2 Input...

Page 117: ...AO1 P1 Y value for AO1 AO1 MIN O 1 3 1 Y value for AO1 AO1 MAX O 1 3 2 10 0 110 0 0 0 The default value of AO1 P1 is the same as AO1 MIN If AO1 MIN is changed AO1 P1 is set to AO1 MIN AO1 P2 Y value...

Page 118: ...0 s min h s O 1 6 0 1 2 3 4 Constant output value 1 with DI auto mode O 1 1 0 Off With digital input DI1 With digital input DI2 With digital input DI3 With digital input DI4 O 1 6 0 AO1 K1 Constant ou...

Page 119: ...tput value 7 O 1 9 1 10 0 110 0 100 0 O 2 Analog output AO2 Analog output AO2 O 2 1 0 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Assign source Off Controller 1 output Y Controller 2 output Y M 1...

Page 120: ...0 2 Signal A M 1 3 4 5 6 2C 3 2 1 0 2C 3 2 3 0 2 Signal B M 1 3 4 5 6 2C 3 2 3 0 2 Set point SP0 M 1 3 4 5 6 2 Error signal e M 1 3 4 5 6 2 Error signal e M 1 3 4 5 6 Output master controller YM M 1...

Page 121: ...ecreasing continuously active Increasing and decreasing Increasing start with DI1 Increasing start with DI2 Increasing start with DI3 Increasing start with DI4 Decreasing start with DI1 Decreasing sta...

Page 122: ...0 0 0 AO2 I2 Input value 2 O 2 9 1 9999 0 9999 0 0 0 AO2 O2 Output value 2 O 2 9 1 10 0 110 0 0 0 AO2 I3 Input value 3 O 2 9 1 9999 0 9999 0 0 0 AO2 O3 Output value 3 O 2 9 1 10 0 110 0 0 0 AO2 I4 In...

Page 123: ...o set point SPR M 1 2 6 1 Actual ratio PVR M 1 2 6 2 Input PV before filter M 1 3 4 5 6 2C 1 1 1 0 2 Input PV after function generation M 1 3 4 5 6 2C 1 1 1 0 2 Actual value PV0 M 1 3 4 5 6 2C 1 1 1 0...

Page 124: ...2 10 0 110 0 0 0 The default value of AO3 P1 is the same as AO3 MIN If AO3 MIN is changed AO3 P1 is set to AO3 MIN AO3 P2 Y value for AO3 AO3 MAX O 3 3 1 Y value for AO3 AO3 MIN O 3 3 2 10 0 110 0 10...

Page 125: ...adient for decreasing output signal only with O 3 5 2 3 8 9 10 11 0 1 100 0 1 0 AO3 TB2 Time base O 3 5 0 s min h s O 3 6 0 1 2 3 4 Constant output value 1 with DI auto mode O 3 1 0 Off With digital i...

Page 126: ...tput value 5 O 3 9 1 10 0 110 0 0 0 AO3 I6 Input value 6 O 3 9 1 9999 0 9999 0 0 0 AO3 O6 Output value 6 O 3 9 1 10 0 110 0 0 0 AO3 I7 Input value 7 O 3 9 1 9999 0 9999 0 100 0 AO3 O7 Output value 7 O...

Page 127: ...output value O 4 2 0 0 0 100 0 100 0 O 4 3 1 2 Operating direction O 4 1 0 Increasing Decreasing O 4 3 1 SO1 P1 Y value for SO1 SO1 MIN O 4 3 1 Y value for SO1 SO1 MAX O 4 3 2 0 0 100 0 0 0 The defau...

Page 128: ...nction generation O 4 1 0 Off Free adjustment Equal percentage Equal percentage inverse O 4 9 0 SO1 I1 Input value 1 O 4 9 1 10 0 110 0 0 0 SO1 O1 Output value 1 O 4 9 1 10 0 110 0 0 0 SO1 I2 Input va...

Page 129: ...1 100 0 2 0 SO2 SW Increment O 5 2 1 2 1 4 1 SO2 P Duty cycle signal O 5 2 3 4 5 6 1 0 1000 0 s 10 0 s SO2 P Duty cycle signal O 5 2 5 6 1 0 1000 0 s 10 0 s SO2 TMIN Minimum on time signal O 5 2 3 4...

Page 130: ...al input DI1 With digital input DI2 With digital input DI3 With digital input DI4 O 5 6 0 SO2 K1 Constant output value 1 O 5 6 0 10 0 110 0 0 0 O 5 7 0 1 2 3 4 Constant output value 2 with DI man auto...

Page 131: ...SO2 I6 Input value 6 O 5 9 1 10 0 110 0 0 0 SO2 O6 Output value 6 O 5 9 1 10 0 110 0 0 0 SO2 I7 Input value 7 O 5 9 1 10 0 110 0 100 0 SO2 O7 Output value 7 O 5 9 1 10 0 110 0 100 0 O 6 Digital outpu...

Page 132: ...AO3 O 3 1 0 Output SO1 O 4 1 0 Output SO2 O 5 1 0 Actual ratio PVR M 1 2 6 Controller 1 O 6 1 1 Difference PV 1 PV 2 M 1 3 4 5 6 C 1 1 1 0 O 6 1 1 2 O 6 2 0 O 6 3 0 1 2 Switch function O 6 2 0 Off Si...

Page 133: ...ut DI2 With digital input DI3 With digital input DI4 With digital output DO5 O 10 1 0 With digital output DO6 O 11 1 0 O 7 1 0 O 7 2 0 1 2 3 4 5 6 7 8 9 10 Assign signal O 7 1 0 Off Input variable PV...

Page 134: ...Off Signal under limit Signal over limit O 7 4 0 DO2 LIM Limit O 7 3 0 O 7 2 1 2 3 4 5 6 17 O 7 2 7 8 9 18 O 7 2 10 O 7 2 11 O 7 2 12 13 14 15 16 999 00 9999 00 9999 00 9999 00 110 00 110 00 0 00 110...

Page 135: ...16 17 18 Assign signal O 8 1 0 Off Input variable PV C 1 1 1 0 Input SPE C 1 2 1 0 Input DV C 1 3 1 0 Input TR C 1 4 1 0 Input FB C 1 5 1 0 Actual value PV0 C 1 1 1 0 Difference PV SPE C 1 1 1 0 C 1 2...

Page 136: ...10 00 0 50 O 8 4 0 1 Inverting O 8 1 0 Off On O 8 4 0 O 8 5 0 1 Storage O 8 1 0 Off Reset with DI1 O 8 5 0 O 8 5 2 3 4 Storage Reset with DI2 Reset with DI3 Reset with DI4 O 9 Digital output DO4 O 5 2...

Page 137: ...AO2 O 2 1 0 Output AO3 O 3 1 0 Output SO1 O 4 1 0 Output SO2 O 5 1 0 Actual ratio PVR M 1 2 6 Controller 1 O 9 1 1 Difference PV 1 PV 2 M 1 3 4 5 6 C 1 1 1 0 O 9 1 1 2 O 9 2 0 O 9 3 0 1 2 Switch func...

Page 138: ...I 2 2 0 I 3 2 0 I 4 2 0 Communication error D 1 1 1 Cascade opened M 1 3 1 Automatic mode 1 Manual mode 1 External set point active 1C 2 1 2 0 1 External output value active 1C 3 3 3 0 2 Automatic mo...

Page 139: ...1 3 1 Automatic mode 1 Manual mode 1 External set point active 1C 2 1 2 0 1 External output value active 1C 3 3 3 0 2 Automatic mode M 1 3 4 5 6 2 Manual mode M 1 3 4 5 6 2 External set point active M...

Page 140: ...umber D 2 1 3 1 255 1 BITRATE Modbus Baud rate D 2 1 3 300 600 1200 2400 4800 9600 19200 38400 57600 115200 bit s 9600 bit s PARITY Parity D 2 1 3 0 1 0 STOPBIT Stop bit D 2 1 3 1 2 1 RSP TOUT Respons...

Page 141: ...additional reading M 1 3 4 5 6 A 2 1 1 A 2 2 0 1 2 3 4 Right display Off A 2 1 0 Controller 1 Controller 1 additional reading Controller 2 M 1 3 4 5 6 Controller 2 additional reading M 1 3 4 5 6 A 2 2...

Page 142: ...t end 20 mA I 1 1 2 A 20 1 5 Voltage zero 0 V I 1 1 3 A 20 1 6 Voltage end 10 V I 1 1 3 A 20 1 7 Voltage zero 2 V I 1 1 4 A 20 1 8 Voltage end 10 V I 1 1 4 A 20 1 9 Pt 100 zero 0 C I 1 1 6 A 20 1 10 P...

Page 143: ...rrent end 20 mA I 3 1 1 A 20 3 3 Current zero 0 mA I 3 1 2 A 20 3 4 Current end 20 mA I 3 1 2 A 20 3 5 Voltage zero 0 V I 3 1 3 A 20 3 6 Voltage end 10 V I 3 1 3 A 20 3 7 Voltage zero 2 V I 3 1 4 A 20...

Page 144: ...2 3 2 V O 1 2 4 A 20 5 4 Voltage end 10 V O 1 2 3 4 A 20 6 Analog output AO2 A 20 6 1 Current zero 0 mA O 2 2 2 4 mA O 2 2 1 A 20 6 2 Current end 20 mA O 2 2 1 2 A 20 6 3 Voltage zero 0 V O 2 2 3 2 V...

Page 145: ...PV Process value PV0 Actual value at comparator PVR Actual ratio PWM Pulse width modulation SO Switch output SP Set point SP1 4 Set point 1 4 SPI Internal set point SP0 Set point at comparator SPC Set...

Page 146: ...n off O O 3 3 3 3 O O 3 2 3 2 O O 4 3 4 3 O O 4 2 4 2 O O 5 3 5 3 O O 5 2 5 2 31 31 32 32 33 33 O O 1 3 1 3 O O 1 2 1 2 mA V mA V mA V mA V O O 2 3 2 3 O O 2 2 2 2 35 35 36 36 37 37 97 97 98 98 99 99...

Page 147: ...R atio atio Ext set point Ext set point via interface via interface K11 K11 I 1 1 I 1 1 11 11 12 12 13 13 AI1 AI1 I 2 1 I 2 1 15 15 16 16 17 17 AI2 AI2 I 3 1 I 3 1 19 19 20 20 21 21 AI3 AI3 I 4 1 I 4...

Page 148: ...42 43 43 52 52 53 53 45 45 46 46 55 55 56 56 O O 1 1 1 1 O O 2 1 2 1 O O 3 1 3 1 O O 5 1 5 1 O O 4 1 4 1 PID PID SPE SPE SPC SPC PV PV C 2 2 2 C 2 2 2 C 2 1 2 C 2 1 2 C 3 1 1 C 3 1 1 PV0 PV0 SP0 SP0 e...

Page 149: ...1 3 PID PID C 3 1 1 C 3 1 1 C 3 1 3 C 3 1 3 Y Y 2 2 Y Y 1 1 C 2 1 1 C 2 1 1 SP1 2 3 4 SP1 2 3 4 C 2 1 1 C 2 1 1 SP1 2 3 4 SP1 2 3 4 Controlled v Controlled variable ariable External External set poin...

Page 150: ...5 1 5 1 O O 4 1 4 1 M 1 5 M 1 5 2x fix 2x fixed set point control or follow ed set point control or follow up control up control PID PID SPE SPE SPC SPC PV PV C 2 2 2 C 2 2 2 C 2 1 2 C 2 1 2 C 3 1 1...

Page 151: ...ernal External r r atio set point atio set point Internal Internal r r atio set point atio set point R R atio formula C 2 1 3 1 atio formula C 2 1 3 1 PV PV DV DV K11 K11 R R atio atio K11 K11 I 1 1 I...

Page 152: ...perating level 15 Control parameters changing 23 Control schematics 145 Controller configuring 30 Controller locking key number operation 43 keys 42 operating level 41 Cursor keys 13 14 D Data transmi...

Page 153: ...g 16 P Panel cut out 7 Parameters 29 adjusting example 31 Potentiometer 13 electrical connection 9 R Resistance thermometer electrical connection 8 S Safety instructions 5 Set point changing 16 25 int...

Page 154: ...154 EB 6495 2 EN...

Page 155: ...EB 6495 2 EN 155...

Page 156: ...SAMSON AG MESS UND REGELTECHNIK Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 Internet http www samson de EB 6495 2 EN 2010 02...

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