Samson TROVIS 5724-8 Mounting And Operating Instructions Download

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Translation of original instructions

EB 5724-8 EN

Firmware version 1.1x/2.1x

TROVIS 5724-8 Electric Actuator with Process Controller without fail-

safe action and TROVIS 5725-8 with fail-safe action

For heating and cooling applications

Edition August 2019

Summary of Contents for TROVIS 5724-8

Page 1: ...tructions EB 5724 8 EN Firmware version 1 1x 2 1x TROVIS 5724 8 Electric Actuator with Process Controller without fail safe action and TROVIS 5725 8 with fail safe action For heating and cooling appli...

Page 2: ...g and operating the device safely The instructions are binding for handling SAMSON devices The images shown in these instructions are for illustration purposes only The actual product may vary For the...

Page 3: ...Dimensions in mm 20 4 Measures for preparation 21 4 1 Unpacking 21 4 2 Transporting and lifting 21 4 2 1 Transporting 21 4 2 2 Lifting 21 4 3 Storage 21 4 4 Aligning the travel indication scale 22 5 M...

Page 4: ...1 Preparation for return shipment 34 8 Malfunctions 35 8 1 Emergency action 35 9 Decommissioning and removal 36 9 1 Decommissioning 36 9 2 Removing the actuator from the valve 36 9 2 1 Force locking a...

Page 5: ...M SON SAMSON does not assume any liability for damage resulting from the failure to use the de vice for its intended purpose or for damage caused by external forces or any other external factors Refer...

Page 6: ...ler prevents the valve from seizing up Upon supply voltage failure the TROVIS 5725 8 Electric Actuator causes the valve to move to a certain fail safe position The fail safe action of SAMSON actuators...

Page 7: ...tric actuators are designed for use in low voltage installations For wiring maintenance and repair observe the relevant safety regulations Referenced documentation The following documents apply in add...

Page 8: ...The electric actuators with process controller are protected against spray water IP 54 Avoid jets of water The switching output L might be live after the supply voltage has been connected Do not touc...

Page 9: ...ith process controller contains moving parts actuator and plug stems which can injure hands or fingers if inserted into the actuator Do not insert hands or finger into the yoke while the valve is in o...

Page 10: ...actions described in these instructions Do not disconnect the connecting cable between the actuator and housing cover Malfunction due to a configuration that does not meet the requirements of the app...

Page 11: ...8 mm s P 5 VA Made in Germany Firmware 1 14 1 2 3 4 5 6 7 8 9 10 11 12 13 1 Type 2 Configuration ID 3 Serial number 4 Thrust 5 Rated travel 6 Stroking speed 7 Supply voltage 8 Power line frequency 9 P...

Page 12: ...r can read and change the set point and operating values at the control panel All other parameters can be changed in the TROVIS VIEW software Data between the actuator and computer is transferred eith...

Page 13: ...ding The actual value process variable before the comparator for controller 1 or 2 is shown on the display during closed loop op eration The setting is performed in the A3 1 configuration item in TROV...

Page 14: ...tivat ed by digital input Programmed function of I key activated by on site operation Programmed function of O key activat ed by on site operation Program program controller active Program program con...

Page 15: ...re can be downloaded free of charge from our website u www samsongroup com Service Support Download TROVIS VIEW The software can also be supplied on a CD ROM Further details in Data Sheet u T 6661 Bus...

Page 16: ...actuator with process controller TROVIS 5724 810 5725 810 5724 820 5725 820 5724 830 5725 830 Fail safe action With out With With out With With out With Actuator stem Ex tends Ex tends Ex tends Connec...

Page 17: ...2 Pt 1000 sensors 2 m blue and 3 m red Device version B Three wire connecting cable with open end for connection to voltage supply and switching output 2 5 m 2 Pt 1000 sensors 2 m blue and 3 m red Dev...

Page 18: ...gree of protection acc to EN 60529 IP 54 Weight Approx 0 23 kg Connecting cable length 2 m 3 m Marking Blue Red Wiring AI2 AI1 Connecting cable Version Two wire Three wire Length 5 m 2 5 m Wire coding...

Page 19: ...key The function depends on how A1 1 configuration item is set see section 10 2 Key held pressed for three seconds Reading H A Open manual level Key held pressed for six seconds Reading I n Start init...

Page 20: ...20 EB 5724 8 EN Design and principle of operation 3 7 Dimensions in mm TROVIS 5724 810 820 and TROVIS 5725 810 820 146 82 113 48 44 103 40 TROVIS 5724 830 and TROVIS 5725 830 10 46 5 15 8...

Page 21: ...mois ture and dirt Observe the permissible transportation temperature of 20 to 70 C 4 2 2 Lifting Due to the low service weight lifting equip ment is not required to lift the electric actua tor 4 3 S...

Page 22: ...he display does not work due to an inter rupted cable connection when the housing cover is open Do not disconnect the connecting cable between the actuator and housing cover Carefully open the housing...

Page 23: ...oupling nut 4 tightening torque 20 Nm 2 Place actuator with yoke 15 on the valve and tighten the nut 17 min tight ening torque 150 Nm NOTICE 3 Pull plug stem until it reaches the actua tor stem or ext...

Page 24: ...coupling nut e g to Type 3222 Valve Form fit attachment with stem connector e g with rod type yoke on Series V2001 Valve 2 Handwheel TROVIS 5724 8 on ly 3 Actuator stem 4 Coupling nut 15 Rod type yoke...

Page 25: ...ice versions B and D after connecting the supply voltage The switching output L may be live Do not touch the switching output L Connect the connecting cable to the volt age supply see Fig 3 DANGER DAN...

Page 26: ...to ensure that the initialization values match the on site conditions We recommend reinitializing the actuator if the mounting situation changes The process is disturbed by the movement of the actuato...

Page 27: ...6661 for configuration The electric actua tor with process controller must be added to the Windows device list Firmware version 2 1x over Modbus see section 5 6 We recommend writing down the config u...

Page 28: ...ation address 01 99 01 to 99 00 99 100 to 199 0 0 4 7 200 to 247 b d Baud rate I 2 1200 24 2400 48 4800 96 9600 I 9 19200 38 38400 S t Stop and parity bits I n 1 stop bit no parity I E 1 stop bit even...

Page 29: ...and parity The number of stop bits and the parity are set in the S t parameter The parity none 0 even 1 and odd 2 is used to detect data transmission errors The parity bit is added to the end of the...

Page 30: ...es to the fail safe position 6 Operation The valve with electric actuator is ready for use when mounting and start up have been completed Form fit version crush hazard arising from moving parts actuat...

Page 31: ...changes back to the reading determined in A3 1 without the set point being changed 6 2 Starting end closed loop operation Necessary configuration see section 10 2 A1 1 1 Start closed loop operation S...

Page 32: ...set point Increase decrease set point Start set point increase decrease The set point increase decrease is set in the C1 SP DIF parameter in TROVIS VIEW See section 10 2 Note Note 6 4 Selecting the e...

Page 33: ...gram to continue running Cancel program controller Cancel program controller Restarting the stopped program con troller after it has been canceled caus es the program to start from the begin ning 6 6...

Page 34: ...al spare parts by SAMSON which comply with the original specifications 7 1 Preparation for return ship ment Defective electric actuators can be returned to SAMSON for repair Proceed as follows to retu...

Page 35: ...rrect supply voltage connected Check the supply voltage and connections Actuator or plug stem does not move through the whole range No or incorrect supply voltage connected Check the supply voltage an...

Page 36: ...ic actuator for maintenance work or disassembly proceed as follows 1 Close the shut off valves upstream and downstream of the control valve to stop the process medium from flowing through the valve 2...

Page 37: ...cle the product 10 Annex 10 1 After sales service Contact SAMSON s After sales Service for support concerning service or repair work or when malfunctions or defects arise E mail address You can reach...

Page 38: ...erted 3 AI1 Pt 1000 AI1 COR AI2 COR AI3 COR Offset AI1 Offset AI2 Offset AI3 9 9 to 9 9 C Function generation AI1 Function generation AI2 Function generation AI3 AI1 I1 AI2 I1 AI3 I1 Input signal poin...

Page 39: ...reached 8 Manual mode active M4 T Lag time 0 to 999 s M5 Logic 0 Not inverted 1 Inverted M Control Application M0 System code number 0 User defined 1 Heating Fixed set point control With one sensor I...

Page 40: ...selection Differential temperature with two sensors return flow temperature limitation Start stop control sequence 65 Cooling Override control with minimum selection Differential temperature with two...

Page 41: ...hen DI3 on 8 Controller 1 active when DI4 off Controller 2 active when DI4 on 9 Cascade M2 Direction of action 0 increasing increasing 1 increasing decreasing Internal limit LIM1 Internal limit LIM2 L...

Page 42: ...active last set point is retained 2 Control active program is repeated cyclically 3 Control inactive actuator positioning value is 0 4 Control inactive actuator positioning value is 100 C1 C2 Controll...

Page 43: ...r function generation 2 Set point AI2 after function generation 3 Set point AI3 after function generation 4 Set point AI4 after function generation 5 Set point C1 SP 6 Set point C2 SP 7 Set point Outp...

Page 44: ...C1 TN C2 TN Reset time 0 to 999 s C1 TV C2 TV Derivative action time 0 to 999 s C1 Y0 C2 Y0 Operating point 0 0 to 100 0 Manipulated variable C1 4 C2 4 Function 0 Controller positioning value 1 Fixed...

Page 45: ...Fixed positioning value A7 YP ERR Fixed actuator positioning value 0 0 to 100 0 Actuator A8 1 Zero calibration 0 Extend actuator stem 1 Retract actuator stem A8 2 Restart conditions 0 Start with last...

Page 46: ...keys or DI1 2 I O keys or DI2 3 I O keys or DI3 4 I O keys or DI4 5 DI1 6 DI2 7 DI3 8 DI4 A1 T ON Start up time after start 0 to 999 s A1 YP ON Positioning value during start up function 0 0 to 100 0...

Page 47: ...play measured value AI4 8 Display measured value AI4 after function generation 9 Display actual value before comparator of controller 1 10 Display set point before comparator of controller 1 11 Displa...

Page 48: ...the following Modbus error responses Error code Error Cause 1 Illegal function The function code is not supported 2 Illegal data address A register address is invalid or write protected 3 Illegal data...

Page 49: ...0 1 0 1 Operating values analog inputs 12 Measured value analog input I1 R 500 1500 50 0 150 0 13 Analog input I1 after function generation R 500 1500 50 0 150 0 14 Measured value analog input I2 R 50...

Page 50: ...0 65535 0 65535 33 Reserved time elapsed for switching output R 0 65535 0 65535 Operating values and settings of controller 1 34 Actual value before comparator of controller 1 PV 1 R 500 1500 50 0 150...

Page 51: ...roller 2 after charac teristic YP 2 R 0 1000 0 0 100 0 51 Set point deviation of controller 2 R 0 1 0 1 52 Active controller set point 2 R 0 9 0 9 53 Set point C2 SP R W 500 1500 50 0 150 0 54 Reserve...

Page 52: ...og input 1 R No Yes 17 Signal failure at analog input 2 R No Yes 18 Signal failure at analog input 3 R No Yes 19 Both limit switches active R No Yes 20 Canceled while retracting stem R No Yes 21 Cance...

Page 53: ...anufacturing parameters state R No Yes 37 EE Error transit time cause R No Yes 38 EE Error status messages state R No Yes 39 EE Error status messages cause R No Yes 40 EE Error statistics state R No Y...

Page 54: ...two sensors and set point de crease set by default System code number WE 1 10 20 21 30 35 50 55 I1 3 3 3 3 3 3 3 3 3 AI1 I1 C 50 50 50 50 50 50 50 50 50 AI1 O1 C 50 50 50 50 50 50 50 50 50 AI1 I2 C 1...

Page 55: ...C 3 3 3 LIM1 H C 1 0 1 0 1 0 LIM2 S 9 5 5 LIM2 F 0 2 2 LIM2 P C 25 25 25 LIM2 H C 1 0 1 0 1 0 C1 1 0 1 0 0 0 1 1 1 1 C1 a 0 0 1 0 1 0 1 0 C1 b 0 0 1 0 1 0 1 0 C1 c 0 0 0 0 0 0 0 0 C1 d 0 0 0 0 0 0 0...

Page 56: ...10 0 2 0 2 0 2 0 2 0 C1 TN s 120 120 120 0 90 120 120 120 120 C1 TV s 0 0 0 0 0 0 0 0 0 C1 Y0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 C1 4 0 0 0 0 0 0 6 0 6 C1 YP 0 0 0 0 C2 1 1 2 2 C2 a 0 0 C2 b 0 0 C2 c...

Page 57: ...0 99 0 99 0 99 0 99 0 MY TE s 0 0 0 0 0 0 0 0 0 MY TZ 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 A7 1 0 1 1 1 1 1 1 1 1 A7 YP ERR 0 0 0 0 100 0 100 0 0 0 0 0 0 0 0 0 A8 1 0 0 0 1 1 0 0 0 0 A8 2 2 0 0 2 0 0 0...

Page 58: ...0 150 150 150 I2 3 3 3 3 3 3 AI2 I1 C 50 50 50 50 50 50 AI2 O2 C 50 50 50 50 50 50 AI2 I2 C 150 150 150 150 150 150 AI2 O2 C 150 150 150 150 150 150 I3 0 1 3 0 0 1 AI3 I1 C 5 AI3 O1 C 0 AI3 I2 C 150...

Page 59: ...LIM1 H C 0 9 0 9 0 9 LIM2 S 10 10 3 LIM2 F 0 0 2 LIM2 P C 25 25 75 LIM2 H C 1 0 1 0 10 0 C1 1 0 0 2 2 1 C1 a 1 0 1 0 0 0 C1 b 1 0 1 0 0 0 C1 c 0 0 0 0 0 0 C1 d 0 0 0 0 0 0 C1 z 1 0 1 0 1 0 C1 2 5 5 0...

Page 60: ...0 0 0 0 0 0 0 0 0 0 0 0 0 C1 4 0 0 0 0 0 0 C1 YP C2 1 1 1 2 1 2 1 C2 a C2 b C2 c C2 d C2 z C2 2 6 0 7 6 6 0 C2 SP C 25 0 0 0 50 0 20 0 80 0 C2 SP DIF C 10 0 10 0 C2 SP MIN C 10 9 10 0 10 C2 SP MAX C 7...

Page 61: ...99 0 99 0 99 0 99 0 MY TE s 0 0 0 0 0 0 MY TZ 2 0 2 0 2 0 2 0 2 0 2 0 A7 1 1 1 1 1 1 1 A7 YP ERR 100 0 100 0 100 0 0 0 100 0 0 0 A8 1 1 1 1 0 1 0 A8 2 2 2 0 0 0 0 A8 3 0 0 1 0 0 0 M6 3 3 0 0 0 0 A1 1...

Page 62: ...rsal inputs Voltage sup ply The display does not work due to an inter rupted cable connection Only open the front housing cover to per form actions described in these instruc tions Do not disconnect t...

Page 63: ...ichtlinien best tigt signifies compliance with the following EU Directives EMC 2004 108 EC bis to 2016 04 19 EMC 2014 30 EU ab from 2016 04 20 EN 61000 6 2 2005 EN 61000 6 3 2010 EN 61326 2013 LVD 200...

Page 64: ...2020 10 02 English SAMSON AKTIENGESELLSCHAFT Weism llerstra e 3 60314 Frankfurt am Main Germany Phone 49 69 4009 0 Fax 49 69 4009 1507 samson samsongroup com www samsongroup com EB 5724 8 EN...

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