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Instructions for SAITO FA-120R3 (AAC) 4-Stroke Engine

 
 

We would like to express our sincere thanks for your purchase of the SAITO FA-120R3 
engine. Please read our instructions carefully and treat your engine with care. If there’re 
any manufacturing defects, SAITO Seisakusho co., ltd. will make necessary repairs free 
of charge. You are requested to strictly avoid disassembling the engine since assembled 
with the use of special tools and jigs to assure perfect construction. 
In the case of breakage or trouble, if encountered due to crash or others, please send the 
engine to our service station. 
Please notice that our guarantee will not cover any breakage or trouble on the engine 
caused by your disassembling or modification. 

 
 
 
 
 
Please refer to the following data.   

 

 

 

 

Bore 22.4mm×3 

Weight 

Approx. 890g (with mufflers) 

Propeller Standard 

APC13"×8"-14"×6" 

Stroke 16.2mm×3 

Practical Speed 

1,800-10,000rpm    max range on the ground: 8,500-9,500rpm 

Stroke volume 

19.18cc 

Static thrust 

Approx. 3.5kgf (by APC14"×6"prop) 

Fuel flow 

24cc/min (At full throttle, Fuel of synthetic oil with 15% of nitro content,APC13"×6"prop at approx 9,400rpm) 
*Fuel flow varies depends upon prop load. More fuel flow with larger load and less fuel flow with smaller load. 

 

Unique features of SAITO FA-120R3 

 

Optimum for small-size scaled airplane 

 

Low vibration (assured by constant-interval explosion) 

 

Real sound of the exhaust. 

 

The engine is designed to equalize fuel mixture and minimize misfire due to insufficient distributing at idling by means of special port type intake manifold   
originally developed by SAITO. 

 

Cylinder head: Improved semi-spherical combustion chamber assures better combustion efficiency and volumetric efficiency. 

 

Cylinder: The aluminum cylinder is directly hard-chrome plated on its inner surface without installing liners to reduce weight and increase durability. The monolithic 
structure of cylinder head and cylinder prevents distortion and improves cooling efficiency. 

 

Piston: The piston is made of high silicon content aluminum and attached with a compression ring to heighten engine performance.

 

 

Crankshaft: Has a forged solid construction made of chrome molybdenum steel, and supported by two ball bearings. 

 

Cam: Features high cam providing longer maximum lift time. 

 

Carburetor: High-performance of slow throttling type. 

 

Propeller nut: designed to have double nuts preventing loosening and fall-off for the safety. 

 

Standard Accessories 

 
 
 
 
 

1. Wrench for tappet adjusting screw 

 

1 pc. 

 

5. Glow plug [SAI-GP01, P-SS]

3 pcs. 

2. Limit gauge (0.1t) for tappet adjusting 

1 pc. 

 

 

(Attached to the engine) 

3. Hexagonal wrench (1.5mm) 

 

1 pc. 

 

6. Plug heating connector set 

 

1 set 

4. 

Muffler 

complete 

  1 

set 

  (3pcs. 

of 

red cord, 1pc. of black, 2pcs. of fixture)   

Mechanism of 4-Stroke Engines

 
The 4-Stroke engine provides 4 individual piston 
movements as illustrated below. The “Stroke” means the 
piston movement from the Top Dead Center to the Bottom 
Dead Center. In the 4-Stroke engine, one cycle of operation 
in change of gas state inside the cylinder and valve 
movement are completed at every 4 strokes of piston that is 
every 2 revolutions of the crankshaft. Formally the engine is 
called the 4-stroke one-cycle engine. 

Explosion order

(1-3-2) 

1

2

3

Prop rotational direction

Cylinder numbers viewed 
from the rear

Principal outside dimensions 

Summary of Contents for FA-120R3

Page 1: ...rt type intake manifold originally developedby SAITO Cylinderhead Improvedsemi sphericalcombustionchamberassuresbettercombustionefficiency andvolumetricefficiency Cylinder The aluminum cylinder is directly hard chrome plated on its inner surface without installing liners to reduce weight and increase durability The monolithic structureofcylinderheadandcylinderpreventsdistortionandimprovescoolingef...

Page 2: ...prox 9 500rpm Securely tightendoublenutstofixtheprop Alsoattachthespinnernutforuseofastarter 5 Attach silicontubetothebreathernippletochecktheexhaustfromthebreather 6 Connectsilicontubefromthemufflernippletothefueltanktousemufflerpressure Besuretocheckthatthere renoleaksthroughoutthetube 7 Unlike2 strokeenginesitisdifficulttojudgeclearlythepeakconditionon4 strokeengines Prepareatachometertoprevent...

Page 3: ...sofprop fuel plug orclimateconditions Readjusttheslowneedlereferringtothefigureshownbelow Referencevalue onlyforaguide Mainneedle Opentheneedleby 2turnsfromthefullclosepoint Slowneedle Fully closethethrottlevalveandslowneedleCWtotheend Thenopentheslow needleby about3turnsfromthefullclosepoint 1 Afterfillingupthefueltank starttheengineasdescribedintheprevioussection F 2 Fully openthethrottlevalve A...

Page 4: ...iodoftime lubricatetheentireenginebeforeplacingaplasticcoveron J InternalLubricationofEngineandWasteOilDisposal Oil contained in fuel enters into the crankcase through the clearance between the piston and cylinder to lubricate the piston connecting rod bearings cams and gears Waste oil is discharged from the breather nipple located at the lower part of crankcase Connect a silicone tube to the brea...

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