Richter RSS/F Series Installation And Operating Manual Download

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INSTALLATION AND OPERATING MANUAL

Keep for future use!

This operating manual must be strictly observed before
transport, installation, operation and maintenance
Subject to change without notice.
Reproduction is generally permitted with indication of the source.
© Richter Chemie-Technik GmbH.

9560-010-en

Revision 19 Edition 05/2022

Series RSS/F

Chemical Bellows-sealed Globe
Control Valve

remote actuated

Summary of Contents for RSS/F Series

Page 1: ...ved before transport installation operation and maintenance Subject to change without notice Reproduction is generally permitted with indication of the source Richter Chemie Technik GmbH 9560 010 en Revision 19 Edition 05 2022 Series RSS F Chemical Bellows sealed Globe Control Valve remote actuated ...

Page 2: ...3 Disposal 12 6 Installation 13 6 1 Flange caps and gaskets 13 6 2 Direction of flow and installation position 13 6 3 Grounding 13 6 4 Test pressure 13 6 5 Monitoring connection 13 7 Operation 14 7 1 Initial commissioning 14 7 2 Improper operation and their consequences 14 7 3 Shutdown 14 8 Malfunctions 15 9 Maintenance 16 9 1 Setting the travel stop 16 9 2 Dismantling 16 9 2 1 Maintenance of the ...

Page 3: ...terial PFA PTFE F On request antistatic F L Bellows PTFE modified PTFE Hastelloy Seat and plug reinforced modified PTFE at low Cv values also Hastelloy tantalum Design pressure PN 10 with standard PTFE bellows with heavy duty PTFE bellows with PTFE carbon support rings PN 16 with heavy duty PTFE bellows with stainless steel support rings with Hastelloy C bellows see pressure temperature diagram in...

Page 4: ...row for direction of flow 1 2 Screw in tools for seats Nominal size Article No mm inch 15 20 9568 96 1011 25 1 9568 96 1001 40 1 9568 96 1002 50 65 2 9568 96 1003 80 3 9568 96 1004 100 4 9568 96 1005 150 6 9568 96 1013 1 3 Tightening torques All screws greased tighten in diametrically opposite sequence The tightening torques for pipe screws and body screws mentioned must not be exceeded For an exc...

Page 5: ...Nominal size screws Tightening torque mm inch ASME Nm in lbs 15 4 x 3 8 30 266 20 4 x 3 8 30 266 25 1 4 x 50 442 40 1 4 x 50 442 50 2 4 x 50 442 80 3 8 x 50 442 100 4 8 x 50 442 seat Screws not greased Flange Nominal size Tightening torque mm inch Nm in lbs 15 3 26 20 3 26 25 1 6 53 40 1 12 106 50 2 16 142 65 16 142 80 3 28 248 100 4 30 265 150 6 65 575 1 4 Pressure temperature dia gram 2014 68 EU...

Page 6: ...h USgpm 1 20 1 40 4 4 7 25 1 m3 h USgpm 4 4 7 7 8 2 11 12 8 40 1 m3 h USgpm 4 4 7 7 8 2 11 12 8 15 17 5 28 32 6 50 2 m3 h USgpm 7 8 2 11 12 8 15 17 5 28 32 6 42 48 9 65 m3 h USgpm 7 8 2 11 12 8 15 17 5 28 32 6 42 48 9 80 3 m3 h USgpm 15 17 5 28 32 6 42 48 9 65 75 7 100 117 100 4 m3 h USgpm 42 48 9 65 75 7 100 117 155 180 U Plugs DN Seat ø in mm inch mm inch 80 3 15 96 3 78 120 4 72 145 5 71 145 5 ...

Page 7: ... 6 0 23 0 20 0 18 𝑋𝐹 𝑝 𝑝1 𝑝𝑣 1 7 Valve travel DN Standard PTFE bellows Heavy duty PTFE bellows Hastelloy bellows mm inch mm mm mm mm mm mm mm mm mm 15 15 20 15 20 20 15 20 15 20 25 1 15 20 15 15 20 40 1 15 20 30 15 20 15 20 50 2 15 20 30 15 20 15 20 65 15 20 30 15 20 15 20 80 3 30 30 30 100 4 30 30 30 150 6 50 The valve travel depends on the actuator selected XF Differential pressure ratio Δp Diff...

Page 8: ...he opening forces remain below the closing forces and are therefore not shown Closing forces Seat Ø maximum Δp or p2 in bar 1 2 3 4 5 6 7 8 9 10 mm N N N N N N N N N N 8 290 310 330 350 370 390 410 430 450 470 14 330 385 435 490 540 595 645 695 750 800 15 330 385 435 490 540 595 645 695 750 800 20 390 460 525 595 665 730 800 865 935 1010 25 450 545 640 735 830 925 1020 1115 1205 1305 30 550 680 80...

Page 9: ...0 3300 3960 4630 5300 5960 6630 96 1600 2520 3440 4370 5290 6210 7130 8050 8980 120 2375 3710 5022 6379 7691 9025 10371 11672 13029 145 3468 5416 7332 9313 11229 13177 15142 17041 19023 Seatø maximum Δp or p2 in bar 10 11 12 13 14 15 16 mm N N N N N N N 8 470 495 510 525 540 555 570 14 800 865 900 935 970 1005 1040 15 800 865 900 935 970 1005 1040 20 1010 1145 1195 1250 1300 1355 1410 25 1305 1475...

Page 10: ...d shut off of fluids The valves are suitable for vapours gases and non boiling liquids of group 1 according to the PED and have a corrosion resistant plastic lining Sie werden zur Regelung von korrosiven reinen und hochreinen Flüssigkeiten Gasen und Dämpfen in Chemie Pharma Lebensmittel und industriellen Prozessen eingesetzt Solids can lead to increased wear damage to sealing surfaces or to a redu...

Page 11: ... the valve from the plant in order to permit the elimination of static peak charges This means that to safely prevent ignitions the valve must be completely filled with medium at all times or else a potentially explosive atmosphere must be excluded by superimposing a layer of inert gas b Discharges outside the valve At the points where the non conductive lining e g protrudes on the sealing surface...

Page 12: ...Do not damage paint protection 5 1 Storage If the valve is not installed immediately after delivery store them properly The valves be stored in a dry vibration free and well ventilated room at as constant a temperature as possible Protect elastomers against UV light In general a storage period of 10 years should not be exceeded 5 2 Return consignments Valves which have conveyed aggressive or toxic...

Page 13: ...ter range 6 2 Direction of flow and installa tion position Normally the valve is installed in a horizontal pipe with the actuator on top The valve can also be installed with the actuator underneath However this is only admissible if there is no risk of contamination to the bellows e g from the sedimen tation of solids Inclined positions of the actuator are only admissible after consultation with t...

Page 14: ...nce of the pressure temperature diagram can lead to damage If no monitoring is provided by the warning connection do not tighten safety stuffing box Otherwise any leak cannot be seen The valve is not to be operated in the wrong direction of flow Otherwise it may close uninten tionally with an actuator of normal dimensions 7 3 Shutdown The local regulations are to be observed when dismantling the v...

Page 15: ...ction reports a rise in pressure or a leak Replace bellows Replace plug and or seat Replace packing rings Valve does not switch Is the actuator supplied with power Is any directional control valve correctly connect ed Is there foreign matter in the valve Is the stuffing box tightened too much Valve does not close tight Check distance of the travel stop Are there any solids between seat and plug Ar...

Page 16: ...g 9 2 1 Maintenance of the upper section This mainly involves the following work Replacing the plug 204 Replacing the bellows 206 Inspecting the metal parts of the upper section and replacing them if necessary The entire dismantling and assembly procedure is described below If only partial assembly is required this can be derived from the text 9 2 2 Dismantling plug Move plug 204 into open positio...

Page 17: ...see Section 1 3 If the bracket 510 or yoke 516 was dismantled install it again Tighten groove nut 509 1 Mount the protective bellows 687 with inserted snap rings 954 1 onto the valve stem 800 Mount clip 937 1 onto the valve stem 800 If the actuator 850 was removed mount it again now Set valve and mount coupling 804 See Section 9 4 Set travel stop 508 See Section 9 1 Attach protective bellows 687 w...

Page 18: ...ore of the bellows 206 The actuator manufacturers prescribe that the valve is moved into the closed position when the coupling 804 is mounted In this closed position many bellows are pre tensioned in the valve They would possibly open the valve again Therefore the stem 800 is to be kept in the closed position when the coupling 804 is mounted The safety function i e opening or closing of the valve ...

Page 19: ...Series RSS F Page 19 9560 010 en Revision 19 TM 10477 Edition 05 2022 10 2 RSS F Sectional drawing with standard UVV bellows ...

Page 20: ...sion 19 TM 10477 Edition 05 2022 10 3 RSS F Details and options Detail X Travel Stop Detail Z DN 80 100 3 4 Detail Y DN 100 4 Option heavy duty bellows Option monitoring connection If requested with 938 1 V control plug for small kv values ...

Page 21: ...300 ØDA H1 H L1 L L L m m inch mm in ch mm in ch mm inch mm in ch mm inch mm inch mm inch 15 130 5 12 130 5 12 1301 5 121 2 2 20 2 2 25 1 185 7 28 160 6 30 184 7 24 197 7 76 40 1 225 8 86 200 7 87 222 8 70 235 9 25 50 2 230 9 05 230 9 05 254 10 00 267 10 50 65 2 290 11 42 2 2 2 2 80 3 340 13 35 310 12 20 298 11 73 2 2 100 4 350 13 78 350 13 78 352 13 86 2 2 150 6 512 20 16 480 18 90 4801 18 91 2 2...

Page 22: ... Øk n x d1 mm inch mm mm mm mm mm inch mm mm inch 15 95 65 4x14 1053 60 5 4x5 8 2 2 2 20 105 75 4x14 1053 70 4x5 8 2 2 2 25 1 115 85 4x14 108 79 5 4x16 115 89 4x19 40 1 150 110 4x19 150 98 6 4x16 156 114 5 4x22 5 50 2 165 125 4x19 165 120 5 4x18 165 127 8x19 65 2 185 145 4x19 2 2 2 2 2 2 80 3 200 160 8x19 191 152 4 4x19 2 2 2 100 4 220 180 8x19 229 190 5 8x18 2 2 2 150 6 285 240 8x23 2853 241 5 8x...

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Page 26: ...bH Voraussetzung für die Gültigkeit der Herstellererklärung ist das Beachten und Einhalten der Betriebsanleitung meet the requirement of the eakage rate La 5 10 4 mg s m according to c ause 5 2 6 4 of German Clean Air Act TA Luft of 2021 This is based on the tests as weil as their eva uation and qualification according to DIN EN ISO 15848 1 by TÜV Süd Industrie Service GmbH A prerequisite for the ...

Page 27: ...als The laws are such as the Health and Safety at Work Act ArbStättV the Ordinance on Harzadous Substances GefStoffV BIOSTOFFV the procedures for the prevention of accidents as well as regulations to environmental protection e g the Waste Management Law AbfG and the Water Resources Act WHG An inspection repair of Richter products and parts will only take place if the attached explanation is filled...

Page 28: ...ntamination of the pumps valves and component sent in for repair On the basis of this information for the contractor is it possible to meet the necessary preventive action during the execution of the repair Note The same regulations apply to repairs on site 2 PREPARATION OF DISPATCH Before the dispatch of the aggregates the operator must fill in the following declaration completely and attach it t...

Page 29: ...ich cleaning method radioactive3 1 if no then forward to D other pollutant 2 Aggregates which are contaminated with microbiological or explosive substances are only accepted with documented evidence of an approved cleaning 3 Aggregates which are contaminated with radioactive substances are not accepted in principle C Details of the discharged materials must be filled out imperatively 1 With which ...

Page 30: ...hai Info idexcorp com Internet www richter ct com Richter Pumps Valves Inc 406 State Street Cedar Falls 50613 IA USA Tel 1 319 268 8038 Fax 1 319 273 8157 Email RichterCedarFalls Info idexcorp com Internet www richter inc com Richter Pumps Valves Pvt Ltd Suntech Centre 37 40 Subhash Road Vile Parle East Mumbai 400057 India Tel 91 22 287 94 610 Fax 91 22 287 94 680 Email RichterMumbai Info idexcorp...

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