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Assembly Guide

Version 1.0

Summary of Contents for MINI BOT

Page 1: ...Assembly Guide Version 1 0 ...

Page 2: ...aterials REV 41 1317 Bracket Bearing Pillow Block REV 41 1303 Bracket Motion REV 41 1300 Core Hex Motor cables included REV 41 1329 Bearing Through Bore Long REV 41 1326 Bearing Through Bore Short REV 41 1347 5mm x 75mm Hex Shaft REV 41 1327 Shaft Collars REV 41 1336 Gear 72 Tooth REV 41 1354 Wheels 90mm Traction REV 41 1325 Spacer 1 5mm REV 41 1324 Spacer 3mm REV 41 1361 M3 Nyloc Nuts REV 41 1359...

Page 3: ...Mini Bot Kit Components Wheel Traction 90mm 4 REV 41 1354 5 5mm Nut Driver 1 REV 41 1119 Gear 90T 4 REV 41 1337 Gear 72T 4 REV 41 1336 M3 Nyloc Nut REV 41 1361 100 ...

Page 4: ...Bot Kit Components Extrusion 225mm 90 90 Degree 3 REV 41 1327 Core Hex Motor 2 REV 41 1300 5mm x 75mm Hex Shaft 8 REV 41 1347 15mm Plastic Motion Bracket REV 41 1303 15mm Bearing Pillow Block 8 REV 41 1317 8 ...

Page 5: ...r 20 REV 41 1327 Through Bore Bearing Long 12 REV 41 1329 Through Bore Bearing Short REV 41 1326 M3 x 16mm Hex Cap Screw 4 REV 41 1360 M3 x 8mm Hex Cap Screw 100 REV 41 1359 3mm Spacer 16 REV 41 1324 1 5mm Spacer 28 REV 41 1325 You WILL have extra parts upon completion 12 ...

Page 6: ...onger turn but that will cause damage to the extrusion Simply secure the screw to the point that the pressure you feel is firm and you ll be good to go Figure 1 1 2 Bracket ribs Pay attention to the directions of the brackets one side will have small ribs The rib side will always face the extrusion when assembling so that the ribs can help square the bracket to the extrusion Tip 1 DON T OVER TIGHT...

Page 7: ...w which side of your item will be facing the extrusion 2 Thread the screws onto your piece with the screw heads on the extrusion facing side 3 Just barely finger start the nuts onto the backs of the screws It should be loose 4 Do NOT thread all the way Just enough so that the nut hangs on to the end 5 Thread the screw heads of your piece onto the extrusion Slight wiggling will help the screws line...

Page 8: ...lock nut will not fit 4 Stud up Building When using Nyloc Nuts make sure the beveled Nyloc side is facing out 5 Nut Direction Tip 4 STUD UP BUILDING 1 When threading a screw and nyloc nut onto extrusion 2 Always thread the screw head in 3 DO NOT try to thread the nyloc nut in It will not fit nut screw head nut screw head nut screw head flip beveled side flat side Tip 5 NUT DIRECTION 1 Each side of...

Page 9: ...Time to Build Front Axel Middle Axel Right Side Axel Motor Left Side Axel Motor Right Side Assembly Left Side Assembly Final Assembly pg 1 2 pg 3 4 pg 5 9 pg 10 14 pg 15 18 pg 19 23 pg 24 28 ...

Page 10: ...Slide on Tighten x 1 x 1 Load x 1 x 1 FRONT AXEL Load x 1 x 1 x 1 Copyright 2017 REV Robotics Mini Bot Guide Page 1 ...

Page 11: ...rely finger start the screws Load x 1 x 1 Tighten the Shaft Collar Copyright 2017 REV Robotics Mini Bot Guide Page 2 Once finished set aside your completed Front Axel and repeat steps 1 7 to build a second Front Axel 3 3 ...

Page 12: ...Slide on Tighten x 1 x 1 Load x 1 x 1 MIDDLE AXEL x 2 Just barely finger start the screws x 1 x 1 x 1 x 2 Copyright 2017 REV Robotics Mini Bot Guide Page 3 3 3 ...

Page 13: ...Load x 1 x 1 Tighten the Shaft Collar Once finished set aside your completed Middle Axel and repeat steps 8 13 to build a second Middle Axel Copyright 2017 REV Robotics Mini Bot Guide Page 4 ...

Page 14: ...Once assembled set this part aside until Step 25 Slide on Tighten x 1 x 1 Load x 1 x 1 RIGHT SIDE AXEL MOTOR x 1 x 1 x 1 Load x 1 x 4 Copyright 2017 REV Robotics Mini Bot Guide Page 5 3 ...

Page 15: ...s x 4 x 3 x 1 After completing steps 16 and 17 set the completed part aside and repeat the steps again to assemble a second part identical to the first Load x 1 x 1 x 1 Copyright 2017 REV Robotics Mini Bot Guide Page 6 3 2 4 ...

Page 16: ...de Leave around 1 1 4in about the length of one pillow bracket Tighten screws until firm Slide on Copyright 2017 REV Robotics Mini Bot Guide Page 7 Tighten the screws only until firm Do not over tighten 1 ...

Page 17: ...d part from Step 15 Tighten screws Tighten the screws only until firm Do not over tighten Align the Brackets Copyright 2017 REV Robotics Mini Bot Guide Page 8 Insert shaft through the first motion bracket then stop and hold 1 ...

Page 18: ...ft then proceed to push the Shaft into the Motor Turn the wheel a couple of times to make sure that the Shaft is fully inserted into the Motor You should feel some tension 1 Slide the Shaft Collar until it is flush with the Motion Bracket on the Wheel side 2 Once posisitoned tighten the Shaft Collar ...

Page 19: ...Slide on Tighten x 1 x 1 Load x 1 x 1 LEFT SIDE AXEL MOTOR x 1 x 1 x 1 Load x 1 x 4 Copyright 2017 REV Robotics Mini Bot Guide Page 10 Once assembled set this part aside until Step 40 2 3 ...

Page 20: ... x 1 After completing steps 31 and 32 set the completed part aside and repeat the steps again to assemble a second part identical to the first Copyright 2017 REV Robotics Mini Bot Guide Page 11 Finger start the screws 2 3 3 4 ...

Page 21: ...e around 1 1 4in about the length of one pillow bracket Tighten screws onto extrusion Tighten the screws only until firm Do not over tighten Copyright 2017 REV Robotics Mini Bot Guide Page 12 Slide Slide on ...

Page 22: ...the screws only until firm Do not over tighten Copyright 2017 REV Robotics Mini Bot Guide Page 13 x 1 previously assembled part from Step 30 Insert shaft through the first motion bracket then stop and hold Align the Brackets ...

Page 23: ...haft then proceed to push the Shaft into the Motor Turn the wheel a couple of times to make sure that the Shaft is fully inserted into the Motor You should feel some tension Slide the Shaft Collar until it is flush with the Motion Bracket on the Wheel side Once posisitoned tighten the Shaft Collar ...

Page 24: ... the pillow bracket so that the screw heads are now facing down Middle Axel x 1 Right Side Axel Motor Use the screw heads on the pillow bracket to load the axle onto the extrusion Copyright 2017 REV Robotics Mini Bot Guide Page 15 ...

Page 25: ...Tighten screws Copyright 2017 REV Robotics Mini Bot Guide Page 16 Slide axel until the two gears mesh 1 ...

Page 26: ...Flip spin the pillow bracket so that the screw heads are now facing down Front Axel x 1 Slide the Front Axel on to the point that the two gears mesh Copyright 2017 REV Robotics Mini Bot Guide Page 17 ...

Page 27: ...Tighten screws Right Side is Complete Copyright 2017 REV Robotics Mini Bot Guide Page 18 1 ...

Page 28: ... Axel Motor Use the screw heads on the pillow bracket to load the axle onto the extrusion Flip spin the pillow bracket so that the screw heads are now facing down Middle Axel x 1 Copyright 2017 REV Robotics Mini Bot Guide Page 19 ...

Page 29: ...Tighten screws Slide the Middle Axel until the two gears mesh Copyright 2017 REV Robotics Mini Bot Guide Page 20 1 ...

Page 30: ...Flip spin the pillow bracket so that the screw heads are now facing down Front Axel x 1 Slide the Front Axel on to the point that the two gears mesh Copyright 2017 REV Robotics Mini Bot Guide Page 21 ...

Page 31: ...Tighten screws Left Side is Complete Copyright 2017 REV Robotics Mini Bot Guide Page 22 1 ...

Page 32: ...Take your two completed sides and rotate them to match the picture below Copyright 2017 REV Robotics Mini Bot Guide Page 23 ...

Page 33: ...FINAL ASSEMBLY x 1 x 4 x 4 Copyright 2017 REV Robotics Mini Bot Guide Page 24 2 ...

Page 34: ...lly slide the battery plate onto the extrusion After completing steps 60 throguth 62 set the completed part aside and repeat the steps again to assemble a second part identical to the first Copyright 2017 REV Robotics Mini Bot Guide Page 25 ...

Page 35: ...Tighten screws Align edge of plate with back of extrusion Copyright 2017 REV Robotics Mini Bot Guide Page 26 ...

Page 36: ...Tighten screws Use the screw heads to carefully slide the second battery plate onto the other end of the extrusion Copyright 2017 REV Robotics Mini Bot Guide Page 27 ...

Page 37: ...Your Mini Bot is Complete Have an Expansion Hub Load your screws onto the Expansion Hub and instead of using the first battery plate insert your Hub Copyright 2017 REV Robotics Mini Bot Guide Page 28 ...

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