Regency HZI390E Owner'S Manual Download

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FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4

919-234b

MODELS: L390E-NG2 / L390EB-NG2 Natural Gas L390E-LP2 / L390EB-LP2 Propane
HZI390E-NG2 / HZI390EB-NG2 Natural Gas HZI390E-LP2 / HZI390EB-LP2 Propane

WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to
this manual. For assistance or additional information consult
an authorized installer, service agency or the gas supplier.

FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapours and
liquids in the vicinity of this or any other appliance.

Installation and service must be performed by an authorized
installer, service agency or the gas supplier.

FOR YOUR  SAFETY
What to do if you smell gas:
  Do not try to light any appliance
  Do not touch any electrical switch:

do not use any phone in your
building.

Immediately call your gas supplier

from a neighbour's phone. Follow
the gas supplier's instructions.

If you cannot reach your gas

supplier, call the fi re department.

L390E / HZI390E Gas Insert

Owners &

Installation Manual

Tested by:

Installer: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

www.regency-fi re.com

04/28/14

Horizon HZI390E

Liberty L390E

Summary of Contents for HZI390E

Page 1: ...uids in the vicinity of this or any other appliance Installation and service must be performed by an authorized installer service agency or the gas supplier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instru...

Page 2: ...E of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace WARNING HOT GLASS DO NOT TOUCH NEVER WILL CAUSE BURNS GLASS UNTIL CO...

Page 3: ...9 5 8 752mm 21 5 8 549mm 12 1 8 308mm 27 1 2 699mm 26 1 8 664mm 25 3 4 654mm 39 7 8 1013mm 24 1 8 613mm 14 3 4 375mm 17 432mm 19 1 2 495mm 20 508mm 10 7 8 276mm 3 76mm 15 3 4 400mm 2 1 4 57mm 15 3 4 400mm I E 3 Air Inlet 76mm 3 Exhaust 76mm UNIT DIMENSIONS ...

Page 4: ...IONS 25 3 4 654mm 24 610mm 38 1 8 968mm 17 1 4 438mm Dimensions w Full Screen Doors Dimensions w 4 sided Faceplate Dimensions w Oversized Faceplate 39 15 16 1014mm 27 5 16 693mm 35 15 16 911mm 31 7 16 797mm 44 1118mm 35 7 8 910mm 30 762mm 23 3 4 603mm ...

Page 5: ... Main Assembly 53 low profile faceplate 55 WARRANTY Warranty 55 DIMENSIONS Unit dimensions 3 SAFETY LABEL Copy of the Safety Label 5 REQUIREMENTS MA Code CO Detector 8 INSTALLATION Important Message 9 Before You Start 9 Important Message 10 For Your Safety 10 Specifications 10 Gas Pressure Testing 10 Installation Into A Solid Fuel Burning Fireplace Or Factory Built Fireplace 10 Before You Start 10...

Page 6: ...ation seulement avec la Partie de barrière No 397 929 Suivez les instructions d installation Cet appareil doit être utilize uniquement avec le type de gaz indiqué sur la plaque signalétique Cet appareil peut être installé dans une maison préfabriquée ou mobile É U seulement installée à demeure si les règlements locaux le permettent Voir la notice de l utilisateur pour plus de renseignements Cet ap...

Page 7: ...e For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appliances individual manual shut off must be a t handle type valve The State of Massachusetts requires the installation of a carbon mo...

Page 8: ...ectly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspec...

Page 9: ...ND SHOULD STAY AWAYTO AVOID BURNS OR CLOTHING IGNITION INSTALLATION AND REPAIR SHOULD BE DONE BY AN AUTHORIZED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ETC ITISIMPERATIVETHAT CONTROLCOMPARTMENTS BURNERS ANDCIRCULATINGAIRPASSAGEWAYS O...

Page 10: ...grity of the factory built fireplace NOTE Any alterations made to the listed solid fuel burning factory built fireplace may void the listing of the fireplace Check with your local inspector before commencing with this installation BEFORE YOU START Safe installation and operation of this appliance requirescommonsense however wearerequired by the Canadian Safety Standards and ANSI Standards to make ...

Page 11: ...er Installation 4 Slide the unit half way into the fireplace 5 Pulltheventconnectorplatethroughthetapered brackets and fasten to the front plate Refer to section Flue Liner Installation 6 Slide the unit fully into the fireplace Level if necessary 7 Install 4 AA batteries into receiver or optional AC power adaptor 8 Test gas pressure Refer to section Gas Pipe Pressure Testing Check aeration system ...

Page 12: ... top of unit or 32 from bottom of unit From top of unit or 35 from bottom of unit D Min Hearth Depth 14 356mm E Min Hearth Length 40 1016mm G Max Mantle Depth 0 12 305 mm 44 1118mm from bottom of unit K Min Alcove Width 54 1372 mm L Max Alcove Depth 36 914 mm M Mantel Deflector 3 1 2 89mm NOTE 40 1016MM wide x 14 356mm deep hearth is required unless the unit is raised 6 152 4 mm off the floor surf...

Page 13: ...ance into the exact location where it is to be installed Ensure that the Insert is level 4 Do not cut any sheet metal parts of the fire place in which the gas fireplace insert is to be installed 5 If the factory built fireplace has no gas access hole s provided an access hole of 1 1 2 37 5mm or less may be drilled though the lower sides or bottom of the firebox in a proper workmanship like manner ...

Page 14: ...ector Plate Failure to do so will result in flue gas leakage and degrade the operation of the unit See diagram below of location The Flue connection is complete when the Flue Connector Plate is fully forward and the Rear Tabs are fully engaged 6 Remove the Flue Connector Tool and store for future use 2 Attach the Flue Liners onto the Flue Connector Plate using non RTV type sealant then fasten with...

Page 15: ...iller pieces The rear levelling bolts are located in the back corners of the firebox and can be adjusted using a 7 16 wrench Rotate the bolts clockwise to raise the rear of the firebox The front levelling bolts are adjusted before installing the faceplate Located on the left on right of the outer shell they can also be adjusted using a 7 16 deep socket with extension When the appliance is in posit...

Page 16: ...crease the primary air setting Slide the Air Shutter away from you to decrease the primary air setting Below you will see a chart showing the minimum primary air settings These are set from the factory but due to fuel conversions or installation conditions the air setting may need to be adjusted Close Open Unit Fuel Type Min Air Setting L390E NG 3 16 5mm L390E LP 1 4 6mm HZI390E NG 3 16 5mm HZI390...

Page 17: ...ified in the manufacturer s instruc tions supplied with the kit THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Side control cover Cable from motor The valve in the L390E is attached using 2 screws and 2 hooks located below the valve Loosening the screws part way and lift the valve to disengage the hooks The valve will then hinge outward allowing access...

Page 18: ...gnition is completed without delay Check both your inlet and outlet pressures at full load With a soapy solution leak test the entire system Verify both the correct flame and pilot appearance 14 See Gas Pipe Pressure Testing in manual 15 Adjust aerations settings see Air Shutter Adjustment section in the manual 11 Remove pilot retainer clip with pliers and pull off the pilot cap to expose the pilo...

Page 19: ...NSTALLATION Since some municipalities have additional local codes it is always best to consult with your local authorities and the CAN CGA B149 installation code For USA installations follow local codes and or the current National Fuel Gas Code ANSI Z223 1 When using copper or flex connectors use only approved fittings Always provide a union so that gas lines can be easily disconnected for servici...

Page 20: ...odisconnection whenservicingcontrols Wiringerrorscancause improper and dangerous operation Ground Green Neutral Live Black Red Fan Thermodisc normally open Ground ON OFF Fan Speed Controller 120V AC 60 Hz Fan Black Black Red Black Proflame System Configuration 886 GTMF Wire Diagram SureFire Switch 0 584 907 880 Caution Ensure that the wires do not touch any hot surfaces and are away from sharp edg...

Page 21: ...nd are away from sharp edges Ground Green Neutral Live Red Black Black Black Minimum Convection Air Temp Switch Ground ON OFF Rotary Speed Control 120V AC Fan Lockwasher Ground wire from power cord Ground wire from fan Star washer nut nut Star washer Grounding Lug Detail CAUTION Labelallwirespriortodisconnection when servicing controls Wiring errors can cause improper and dangerous operation ...

Page 22: ... with the side access panel removed A wall thermostat may be installed if desired Recommended Mount thermostat beside unit receiver 1 Run wires from thermostat into the unit using the appropriate wire gauge see chart below 3 Connect one thermostat lead to female connector using male spade con nector see pic below 4 Connect one thermostat lead to male connector using female spade con nector see pic...

Page 23: ...onal packages to choose from to cover the firebox base 1 Natural River Pebbles 2 Glass Crystals 4 colors available Spread the pebbles crystals evenly on the exposed base of the firebox Pebbles are NOT to be placed anywhere on the burner or over top of the Glass Crystals or optional Stones IMPORTANT NOTE Only the supplied and approved pebbles glass crystals are to be used with these fireplaces Use ...

Page 24: ...24 L390E 2 HZI390E 2 Direct Vent Gas Insert INSTALLATION CAUTION DO NOT place spa stones over pilot and burner ports No spa stones in this area ...

Page 25: ...g set Note This Log installation is for NG units only 1 Rear Centre Log 2 Centre Right Front Angled Log Piece 3 Right Forked Upright Log 4 Left Angled Upright Log 5 Left Angled Cross Log 6 Right Front Angled Log Piece 7 Centre Left Front Angled Log Piece Rear Log Bracket 540 390 units Pilot shield 390 units only Lava Rock and Embers 1 2 3 4 7 6 5 1 2 9 1 4 1 2 3 Place Log 1 on Rear Log Bracket ens...

Page 26: ... 7 on the glass as shown below 10 Place embers and Lava rocks on the glass as shown below Note Properly positioned Logs 3 4 should measure 1 4 from their longest point to the outside edge of the burner tray 4 3 1 4 1 4 1 2 3 5 Place Log 3 rest on Log 2 match pin locator on Log 2 with landing pin on Log 1 Angle the longest point on Log 3 is approximately 1 4 from the outside edge of the burner tray...

Page 27: ... bottom of Log 1 see below Log 1 pins on burner tray Log 1 locators Read the instructions below carefully and refer to the images If the logs are broken do not use the unit until they are replaced Broken logs can interfere with pilot operation Improper positioning of the logs may create carbon build up and can alter the unit s performance which is not covered under warranty For Touch Ups Satin Bla...

Page 28: ...in the burner tray shown below 7 When installed ensure the air gap at the rear of the log is maintained as indicated by arrow below 8 Identify the locators for Log 5 a pin on Log 1 and a cavity in the front right corner on the burner tray as shown below 9 Orient Log 5 as shown below then match up locators on log with those in the firebox indicated above 10 Correct positioning of Log 5 is shown bel...

Page 29: ...E 2 HZI390E 2 Direct Vent Gas Insert 29 INSTALLATION 11 Match up pin on Log 5 with locator on Log 6 as shown below 12 Rest Log 6 in notch on Log 3 as shown below Notch in Log 3 6 5 5 6 3 Final Install L390E ...

Page 30: ... slightly warmer than the outside air making start up a smoother process STANDING PILOT Standing Pilot On Off Exhaust Baffle Screws help to locate the Exhaust Baffle when installing in the Firebox Exhaust Baffle Exhaust Baffle Screws both sides Exhaust Baffle Screw Heat Exchanger Return Heat Exchanger Return ADDING THE HEAT EXCHANGER RETURN 1 Remove the panels if they are already installed Remove ...

Page 31: ...le Firebox Liner Left Lower Right of Firebox Firebox Liner Retainer x2 Firebox Liner Right Left right ﬁller sections 2 Remove the ﬁrebox liners from their packaging Inspect them prior to installation to make sure they haven t been damaged during shipping 3 Install the rear brick panel by placing it against the rear of the ﬁrebox The bottom of the brick panel rests on a small sheet metal lip just a...

Page 32: ...ange on the Firebox Liner Side sits between the rear liner and the ﬁrebox side When the side liner is properly installed the front edge should sit just inside the front edge of the ﬁrebox Interlocking of the side and rear Firebox Liners Insulation Panels Firebox Liner Rear Side and Rear Panel Positioning Bottom Right of Firebox Firebox Liner Retainers Exhuast Baffle Top Right of Firebox 4 Install ...

Page 33: ...1 5 on the other lower door latch 6 Pull the bottom of the door towards you until the door is angled away from the firebox by about 30 Lift the door up and over the upper door hooks 7 To install the glass door reverse steps Door Components Window Glass Window Glass Gasket Door Frame Window Clip x4 Glass Gasket Retainer 1 Insert the door tool into the lower door latch WARNING Do not operate the app...

Page 34: ...t Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the Low Profile back ing plate 4 Install front faceplate and secure to the unit with 4 screws in locations shown below 5 Install lower trim piece oriented as shown below Trim Final Install 2 Bend all 3 tabs 90º to secure the deflecto...

Page 35: ...h 4 screws in locations shown below 5 Install lower trim piece oriented as shown below Trim Note A manteldeflectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to the back with the Low Profile back ing plate 2 Bend all 3 tabs 90 º to secure the deflecto...

Page 36: ...stalled after the unit is in it s final position 1 Install Low Profile faceplate backing plate and secure to the unit with 4 screws in locations shown below 2 Install front faceplate and secure to the unit with 4 screws in locations shown below 3 Install lower trim piece oriented as shown below Trim Final Install ...

Page 37: ... on each side as shown in Diagram 6 Ensure the hearth trim is evenly space on either side of the backing plate 5 Reinstall backing plate 6 Reinstall outer faceplate If no holes are present on the backing plate proceed to the Step 3 2 If screw holes are present on backing plate secure the hearth trim to backing place with 2 screws on each side If no screw holes are present 3 Remove backing plate by...

Page 38: ...nstall the optional screen by hooking the top of the screen over the two tab at the top of the glass door Locations shown in the diagrams below 2 Secure the screen by placing provided magnets between the back of the screen and the unit in locations shown below 3 To remove reverse steps Tabs ...

Page 39: ... Final Install 2 Bend all 3 tabs 90º to secure the deflector to the top of the frame The tabs should be flush with the underside of the top lip of the back plate Top of backing plate Note A manteldeflectormaybeinstalledtoreducetheminimummantelheight Refer to minimum clearances in the installation manual If not installing the mantel deflector proceed to step 3 1 Line up the mantel deflector tabs to...

Page 40: ...e appliance the inside of the glass may fog up This will burn off after a few minutes of operation DONOTBURNTHEAPPLIANCEWITH THE GLASS DOOR REMOVED FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first operate...

Page 41: ... du système de contrôle et toute commande qui ont été plongés dans l eau DO NOT REMOVE THIS INSTRUCTION PLATE TO TURN OFF GAS APPLIANCE This appliance must be installed in accordance with local codes if any if none follow the National Fuel Gas Code ANSI Z223 1 NFPA 54 or Natural Gas and Propane Installation Codes CSA B149 1 CAUTION Hot while in operation Do not touch Severe Burns may result Due to...

Page 42: ... lit it may cause condensation and fog the glass This conden sation and fog is normal and will disappear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 7 Do not use this appliance if any part has been under water Immediately call a qualified serv ice technician to inspect the appliance and to replace nay part of ...

Page 43: ...calsupportssuch as Wall Straps or plumbers tape for rigidity LOG REPLACEMENT Theunitshouldneverbeusedwithbrokenlogs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown...

Page 44: ...These tabs will not line up unless the mixing tube is inside the air shutter at the rear of the firebox Glass Media Burner Side view cut through Burner Pilot Cover Burner Screen Glass Media Tray Fill Glass Media to this level Mixing Tube Disconnect unit from gas supply and allow unit to cool before removing burner Filler section GLASS BURNER REMOVAL GLASS BURNER INSTALL 3 Place the Burner Cover Sc...

Page 45: ...ng Tube Support Gas Orfice Pilot Assembly Air Shutter Firebox Front View Care must be taken when installing the burner into the firebox Do not damage knock or scrape the pilot assembly The flame sensor and ignition lead are fragile and can be damaged easily Satin black paint is included if touch ups are required Important Note A correctly installed burner the burner is back far enough lower the fr...

Page 46: ...pliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Diagram 3 Diagram 2 Before you begin Shut off the gas supply to the unit Disconnect all electrical supply to the unit Always let the appliance cool to room temperature be...

Page 47: ...s 1 Remove the Left Control Panel Cover 2 Disconnect 3 wires EV1 EV2 and ground leading to the valve as shown below 3 Disconnect the Pressure Regulator cable 4 Disconnect the Gas Orifice supply line from the outlet of the Gas Valve 5 Disconnect the Pilot Supply Line from the Gas Valve 6 Disconnect the Gas Supply Line from the On Off Safety Shut off Valve 7 Remove both Screws that secure the Gas Va...

Page 48: ...ion in the Valve body casting that is designed to be used as a gripping point for assembly with other components This is the portion of the valve that can be placed in a machine vice 12 Place the Gas Valve into the machine vice using the provision as described above Do not over tighten the vice Remove the Flare Fitting from the gas outlet side of the valve 13 Remove the 2 screws that secure the le...

Page 49: ... receiver 28 911 074 Pilot Assy Ground Wire 29 396 043 Firebox Liner Retainers 30 396 114 Burner End L Part Description 31 904 943 Orifice mount 32 Air Shutter Assy 396 032 Air Shutter 396 033 Burner Mounting Bracket 396 116 Orifice Mounting Gasket 34 396 513 Bottom Door Latch Assy 35 904 946 NG orifice 37 904 947 LP orifice 53 36 396 125 Pilot Shield 37 396 046 Burner Mounting Bracket L 38 396 11...

Page 50: ...50 L390E 2 HZI390E 2 Direct Vent Gas Insert PARTS LIST 13 12 14 9 6 8 10 7 5 3 2 1 40 39 37 4 36 34 35 32 31 30 29 27 26 22 25 24 17 18 19 20 28 15 16 46 47 38 40 ...

Page 51: ...ded low profile faceplate Sunset bronze 397 924 3 sided low profile faceplate Metallic black 397 925 3 sided low profile faceplate Iron grey 397 982 Oversize faceplate Sunset bronze 397 984 Oversize faceplate Metallic black 397 985 Oversize faceplate Iron grey 42 397 926 4 sided faceplate custom sizes Metallic black ...

Page 52: ...52 L390E 2 HZI390E 2 Direct Vent Gas Insert NOTES ...

Page 53: ...L390E 2 HZI390E 2 Direct Vent Gas Insert 53 NOTES ...

Page 54: ...54 L390E 2 HZI390E 2 Direct Vent Gas Insert NOTES ...

Page 55: ...to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfectionisneither guaranteednor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and iss...

Page 56: ..._______________________________________________ Phone ___________________________________________________________ Date Installed ______________________________________________________ Serial No __________________________________________________________ Register your Regency warranty online www regency fire com Reasons to register your product online today View and modify a list of all your registe...

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